HCC1000A, HCC1000W Icemakers Order parts online www.follettice.com Operation and Service Manual Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.
Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions: 1. The equipment is new and unused. 2. A return authorization number has been issued by customer service within 30 days after shipment. 3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number. 4. The equipment must be returned in Follett packaging.
Table of contents Welcome to Follett Corporation Specifications Operation Cleaning Weekly exterior care Monthly condenser cleaning Semi-annual evaporator cleaning Service Icemaker operation Water system Electrical system Normal control board operation Test points Time delay and self-flushing jumpers Error faults Hard error Soft errors Relay output indication Compressor/refrigerant solenoid output Wiring diagram Compressor data Gearmotor data Resistance of windings Mechanical system Evaporator disassembly Ev
Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask that you review the installation manual (provided as a separate document) before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation.
Specifications Electrical Each icemaker requires its own separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required.
Dimensions and clearances Entire front of icemaker must be clear of obstructions/connections to allow removal. 1" (26mm) clearance above icemaker for service. 1" (26mm) minimum clearance on sides. The intake and exhaust air grilles must provide at least 150 sq in (968 sq cm) of open area. Air-cooled model HCC1000A icemakers – 18" (458mm) minimum clearance between discharge and air intake-grilles. Front View Side View Back View Ice transport hose connection 21.28" (541mm) Air exhaust 26.
Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitize or clean the icemaker. Preventive maintenance Periodic cleaning of Follett’s icemaker system is required to ensure peak performance and delivery of clean, sanitary ice. The recommended cleaning procedures that follow should be performed at least as frequently as recommended, and more often if environmental conditions dictate. Cleaning of the condenser can usually be performed by facility personnel.
Fig. 2 2. Mix 1 gallon (3.8L) 120˚F (49˚C) water and 7 ounces (198g) (one 7 ounce packet of Follett SafeCLEAN ice machine cleaner, part#-00132001). Locate cleaning cup. Fill until HI WATER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker. HI WATER Fig. 3 3. Replace cover on cleaning cup. Wait until machine restarts. Machine will clean, then flush 3 times in approximately 12 minutes (Fig. 3). 12 Fig. 4 4. To sanitize – Press CLEAN button. The machine will drain.
Fig. 5 5. Mix 1 gallon 120˚F (49˚C) water and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI WATER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker. HI WATER Fig. 6 6. Replace cover on cleaning cup. Wait until machine restarts. Machine will sanitize, then flush 3 times in approximately 12 minutes (Fig. 6). 12 Fig. 7 7. To clean transport tube – Press power switch OFF (Fig. 7).
Fig. 8 8. Disconnect coupling as shown (Fig. 8). Fig. 9 9. Using disposable food service grade gloves, insert dry Sani-Sponge™ (kit part# 00132068). Next,-insert Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig. 9). 1 (40 16" 7m m) 2 3 Fig. 10 10. Remove and discard 16" (407mm) pusher tube (Fig. 10).
Fig. 11 11. Reconnect coupling. Press power switch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in Fig. 12 bin or dispenser to collect Sani-Sponges and ice for 10 minutes. Collect 5.5 lbs of ice from unit. Discard ice and Sani-Sponges (Fig. 12).
Service Icemaker operation (all models) Follett’s icemaker consists of five distinct functional systems covered in detail as follows: • Water system • Electrical control system • Mechanical assembly • Refrigeration system • Bin full The Horizon icemaker overview The Follett Horizon icemaker uses a horizontal, cylindrical evaporator to freeze water on its inner surface. The refrigeration cycle is continuous; there is no batch cycle.
Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors. Referencing the diagram below, water sensing rods extend down into the reservoir at the end of the evaporator assembly. The system works via electrical conductivity as follows: One of the longest probes is a common. When water is between any of the other probes and the common, the PC board will sense the activation.
Electrical system Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine's status. Green indicator lights generally represent “go” or normal operation; Yellow indicators represent normal off conditions; Red indicators generally represent alarm conditions, some of which will lock the machine off. A green light labeled POWER indicates power to the machine.
Test points: The Horizon PC board incorporates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inserted for quick voltage measurement. For 208-230 systems, use TP-4 (L2) as the common for testing outputs for solenoids, motors, etc. Time delay and self-flushing jumpers: The duration of the Time Delay period, the time between normal shut down and restart, is jumper selectable.
4 3 COM 2 NORM LOW BLU -V 16 FLUSHING ENABLED J31 FLUSHING DISABLED J31 JUMPERS CAN NOT BE REMOVED FROM PC BOARD. J31 THRU J34 FORM A SERIES CIRCUIT, IF A JUMPER IS REMOVED AND DISCARDED THE PC BOARD TIMING FUNCTIONS WILL NOT WORK PROPERLY.
Compressor data Compressor current draw Air-cooled Ambient air temp. Water-cooled Condenser water temp 60˚F/16˚C 6.4A 70˚F/21˚C 6.4A 80˚F/27˚C 6.8A 90˚F/32˚C 7.4A 100˚F/38˚C 7.6A 50˚F/10˚C 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 6.5A 6.6A 6.8A 7.3A 7.5A Locked rotor amps 54 Gearmotor data Gearmotor current Brother 2.8A (nominal) Locked rotor amps 15 amps Resistance of windings 208-230 vac gearmotor (Brother) 6.2Ω Compressor start winding 3.0Ω Compressor run winding 1.
Fig. 13 Mechanical system Evaporator disassembly 1. Press PURGE button to purge evaporator, and then turn power OFF. 2. Unscrew and remove stream divider as shown. Fig. 14 3. Unplug and remove gearmotor as shown. 4. Remove all traces of anti-seize compound or petrol-gel from the auger shaft. Fig. 15 5. Unscrew and disconnect transport tube from louvered docking assembly. 6. Unplug sensor at the electrical box. 7. Remove vent tube from shuttle housing as shown.
Fig. 16 8. Loosen nut on V-band clamp and remove. 9. Remove V-band clamp from front of evaporator. 10. Remove main housing as shown. Fig. 17 11. Remove and discard mating ring and seal. 12. Carefully remove auger.
Fig. 18 Evaporator reassembly 1. Remove and inspect O ring seal. Discard if damaged in any way. 2. Clean O ring groove. Lubricate O ring with petrol-gel and reinstall. Fig. 19 3. Press new mating ring into main housing as shown. 4. Lube the shaft with liquid soap in the area shown and slip on seal and spring. Note: Do not touch the sealing surfaces. Use cardboard disk to install. Cardboard disc Lube with soap Do not touch Fig. 20 5. Reinstall main housing as shown.
Fig. 21 6. Orient auger shaft with keyway in the upward position. 7. Force main housing into position against evaporator and place 1/4" (7mm) diameter Phillips screwdriver into hole in the auger shaft. 8. Replace V-band clamp as shown. 9. Replace nut on V-band clamp and tighten. 10. Remove screwdriver. Note: Shuttle housing removed for clarity Fig. 22 11. Reconnect transport tube to louvered docking assembly. 12. Plug sensor in at the electrical box. 13.
Fig. 24 17. Insert a bolt into the auger shaft and finger tighten. 18. Using a wrench, rotate the shaft clockwise to align the keyways in the gear housing and the shaft so as to accept the key. 19. Insert the key into the keyway. Fig. 25 20. Remove bolt and reinstall the washer and bolt. Place retainer over bolt and secure with nut and washer. Fig. 26 21. Lubricate body of stream divider with petrol-gel and reinstall. 22. Plug gearmotor power cord into electrical box.
Refrigeration system Refrigerant pressure data Air-cooled condensers (air) Pressure (psig) discharge/suction 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 100˚F/38˚C 217/29 250/32 284/35 325/39 366/43 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 100˚F/38˚C 275/34 275/34 280/34 302/36 Water-cooled condensers (water) 60˚F/16˚C Pressure (psig) discharge/suction Note: 275/34 The water control valve is factory set to maintain 275 ± 15 psi discharge pressure @ 70˚F water.
Refrigeration charge All service on refrigeration systems must be performed in accordance with all federal, state and local laws. It is the responsibility of the technician to ensure that these requirements are met. Recharging icemaker to other than factory specifications will void the warranty. R404A icemaker charge specifications Model Charge Refrigerant type HCC1000A (air-cooled) 24oz (652g) R404A HCC1000W (water-cooled) 15oz (426g) R404A Refrigerant replacement requirements 1.
“Bin full” detection system The Follett Horizon icemaker incorporates a unique “bin full” detection system that consists of the shuttle and actuator. The shuttle incorporates a flag and sensor. Referencing the figure below, the normal running position of the flag is down, out of the sensor. When the bin fills to the top and ice can no longer move through the tube, the machine will force the shuttle flag up into the sensor, shutting the machine off.
Troubleshooting Please see “Service” section for a description of each function. Ice machine disposition Legend: ON OFF ON or OFF Possible causes FLASHING POWER LOW BIN AUGER ON REFRIG ON TIME DELAY CLEANING PURGE SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER LO WATER CPU 1. Ice machine is in running condition but not making ice. POWER LOW BIN AUGER ON REFRIG ON TIME DELAY CLEANING PURGE SERVICE HI AMPS HI PRESS DRAIN CLOG HI WATER LO WATER CPU 3.
Ice machine disposition Legend: ON OFF ON or OFF POWER LOW BIN AUGER ON REFRIG ON TIME DELAY CLEANING PURGE SERVICE HI AMPS HI PRESS HI WATER LO WATER CPU DRAIN CLOG POWER LOW BIN AUGER ON REFRIG ON TIME DELAY CLEANING PURGE SERVICE HI AMPS HI PRESS DRAIN CLOG 10. Ice machine is not making ice. Lo water. HI WATER 1. Remove kink or blockage from drain hose. 2. Re-route floor drain. 1. Defective water feed solenoid valve. Stuck in open position. 1.
Order parts online www.follettice.
Order parts online www.follettice.
Air-cooled assembly Order parts online www.follettice.
Order parts online www.follettice.
Water-cooled assembly Order parts online www.follettice.
Order parts online www.follettice.
Electrical box Order parts online www.follettice.
Order parts online www.follettice.
Integration kit – top-mount and Satellite-fill 1 Order parts online www.follettice.
Order parts online www.follettice.
Skins assembly Order parts online www.follettice.com 2 1 6 3 5 4 14 12 ia lvan nsy Pen on T NO East PAR GLE SIN SE PHA OZ HZ POR COR MO L LOA REF RIG IGN DES Stock Module Identification Plate Module No. Product Service No. D AM PS NT RE SSU HIG E H SID PSIG RGE TED TS TEC CHA VOL PRO E SID LLY LOW RMA R THE SSO E IN MADUSA THE NSF UL R UL S AMP C R S AMP CITY IT AMPA CIRCU CH BRAN PRE COM TOR MO ERA PRE CH BRAN MIN.
Order parts online www.follettice.com Reference # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Not shown Not Shown Description Grille, intake Front cover, air- & water-cooled (includes 00122846) Tubing, water, 1/4" OD Tubing, drain Fitting, drain Fitting, water inlet Elbow, water inlet Nut, ice tube coupling Retainer, ice tube O ring, ice tube Coupling, ice tube Power cord, 240V Louvered docking assembly (includes 0123182) Clamp, drain line Gasket, intake Louver, intake/exhaust (13.75"x17.
Chewblet is a registered trademark of Follett Corporation, registered in the US. 801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.
