Ice•DevIce™ Ice Management Systems Order parts online www.follettice.com Installation, Operation & Parts Manual Ice•DevIce with SmartCART™ 75 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.
Contents Welcome to Follett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welcome to Follett Follett ice storage bins enjoy a well-deserved reputation for excellent performance, long-term reliability and outstanding labor-saving and sanitation benefits. To ensure that your ice management system delivers this same degree of service, please read this manual carefully before installing or operating the system. If you have any questions or require technical help at any point, please call our technical service group at (877) 612-5086, or +1 (610) 252-7301.
DEV _ _ _ _ SG-_ _-75 Ice•DevIce with SmartCART 75: • Ice storage bin • 24" (610mm) high base • 8" (203mm) plastic ice chute • Ice cart with three Totes ice carriers • Ice probe and rake tools ! DEV _ _ _ _ SG-_ _-125 Ice•DevIce with SmartCART 125: • Ice storage bin • 24" (610mm) high base • 4" (102mm) plastic ice chute • Insulated plastic ice transport cart with hinged lid • Ice probe and rake tools DEV _ _ _ _ SG-_ _-ICS125 Ice•DevIce with Cambro ICS125L: • Ice storage bin • 24" (610mm) high base • 4"
Installation If unit does not fit through door, lower door assembly can be removed (see steps A and B below). If door removal is not necessary, proceed to step C. A. Removing lower door assembly (if needed) 1. With lower access door closed remove Phillips head screw and washer from hinge on each side of lower access door. 2. Insert screwdriver between door and hinge bracket on one side of door and gently push against bracket to provide room for door stud to clear bracket. 3. Remove access door. 4.
C. Installing base section (Ice•DevIce models with SmartCART 75, 125, Cambro* ICS125, bagger accessory or correctional package) 1. Remove screws holding base to skid and remove skid. 2. Position base in intended position and adjust feet to level in both directions. 3. For models with SmartCART 75: Adjust feet and level base so that there is no interference between base and cart when cart is rolled under base with lid closed. 4. Mark position of each flanged foot anchoring hole. 5.
! 11. 12. 13. 14. 15. Follow Steps 11 - 15 to anchor upper and lower sections of all two-section upright bins. Brackets must be installed to avoid possible injury should unit move. Lower upper section onto lower section, taking care not to disturb gasketing material and sealant beads. Remove protective covering from stainless steel surfaces. Install icemaker according to manufacturer’s instructions.
Fig. 4 G. Installing 8" (204mm) plastic chute (for Ice•DevIce models with SmartCART 75, COR package) 1. Orient stainless chute bracket with open end of bracket tabs facing down. 2. Insert supplied 1/2" 1/4-20 carriage head bolts through bracket and base and hand tighten only. 3. Gently push on sides of plastic chute to fit inside bracket, inserting bracket tabs into slots in plastic chute. 4. Push up on plastic chute to align holes and secure with supplied thumbscrew. 5.
Bin operation General operation of unit Ice in the hopper section of the ice management system falls through the ice chute in front of the bin and into the cart, Totes ice carrier or bag when the chute gate is pulled up. The flow of ice is stopped by pushing down on the chute gate. The SmartGATE restricts the flow of ice into the hopper area and can be adjusted and locked at one of several levels to accommodate the flow characteristics of different types of ice.
Using tools Two tools — a paddle and a rake — ship with the Ice•DevIce and should be mounted for easy access on either side of the bin in the bracket provided. Using paddle If there is adequate ice in Ice•DevIce but hopper is not filled with ice, it may be that ice has congealed behind SmartGATE and cannot flow into hopper. This can often be remedied by simply opening and closing SmartGATE several times (see adjusting SmartGATE, above.
Assembly, operation and cleaning of Ice•DevIce carts and accessories The following assembly, operation and cleaning instructions have been divided into five parts. Use the section pertaining to the carts and accessories purchased with your Ice•DevIce unit. SmartCART 75 Assembly 1. Remove installation hardware from poly bag taped to Totes ice carrier. 2. Place cart handle ends along holes at the back of cart base. Align handle end holes with small holes in sides of cart. 3. Tighten bolts securely. 4.
Filling Totes ice carriers 1. Lift lid. Position ice carrier closest to cart handle under ice chute. 2. Open lift door and confirm there is ample ice in hopper area. If not, see previous sections on adjusting SmartGATE and using tools.) 3. Pull chute gate up to start flow of ice into ice carrier. 4. When ice carrier is almost full, push chute gate down to stop flow. (Some ice will continue to fall as chute gate closes. Leave room in ice carrier for this in-flight ice to avoid spillage.) 5.
SmartCART 125 Assembly The cart will arrive to you fully assembled. Check that the drip shelf inside the cart is horizontal, with the hole oriented toward the front. Operation 1. The cart is highly maneuverable with two swivel casters in front. 2. The polyethylene construction is resistant to damage from normal use, and prevents it from marring walls and fixtures. 3. A hand valve at the front of the cart allows melt water or cleaning solutions to be easily drained from the cart.
Cambro ICS125L Cart Assembly The cart will arrive to you fully assembled. Check that the drip shelf inside the cart is horizontal, with the hole oriented toward the front. Operation 1. The cart is highly maneuverable with two swivel casters in front. 2. The polyethylene construction is resistant to damage from normal use, and prevents it from marring walls and fixtures. 3. A hand valve at the front of the cart allows melt water or cleaning solutions to be easily drained from the cart.
Bagger Accessory Assembly 1. Attach tape dispenser to left side of bagger assembly for right-handed users using two screws provided. For left-handed users, attach to right side. 2. Center tape roll on tape drum Fig. 7, as shown, to dispense tape with adhesive side up. 3. Place tape drum with tape in slot Fig. 8 and pull tape lead end forward to front edge of bag sealer. Fig.
Totes ice carrier for low-profile Ice•DevIce unit Assembly The Totes ice carrier requires no assembly. Operation 1. The polyethylene construction of the ice carrier makes it light and very resistant to damage from normal use. 2. The handle makes it convenient to transport up to 25 lbs (11.34kg) of ice and the shape of the ice carrier makes pouring easy. Filling Totes ice carrier 1. Position ice carrier under ice chute. 2. Open lift door and confirm there is enough ice in hopper area.
Replacement parts Bin replacement parts 4 1 5 3 2 6 8 9 7 10 Part # 502176 502177 502180 502218 502237 502264 501401 501100 502373 502554 502374 502555 502281 502556 502196 502639 502952 502872 502557 502064 00109538 Description Door, outer lift, 28" (686mm), (includes door hinges and hardware) Door, outer lift, 45" (1067mm), (includes door hinges and hardware) Hinges, pair (includes mounting hardware) Retainer, SmartGATE (includes shoulder screw) Inspection window 21.125" x 8.
Bin door replacement parts 5 2 1 3 8 7 Part # 502178 502179 502185 00131649 00127506 502367 502363 502176 502177 502371 502372 502180 4 Description Reference number Hinge assembly, left-hand (mounts to lift door) 1 Hinge assembly, right-hand (mounts to lift door) Not shown Locking catch, SmartGATE (includes shoulder screw) 2 Ice chute gate, 28" (712mm) wide door 3 Ice chute gate, 45" (1143mm) wide door 3 SmartGATE, 28" (712mm) wide door 4 SmartGATE, 45" (1143mm) wide door 4 Lift door, 28" (712mm) w
COR accessory package replacement parts – Ice•DevIce with elevated base for correctional facilities Part # 00111377 00111385 00111393 00111401 Description 45” poly door prison package 28” poly door prison package Door, upper lock bracket (left and right set) End panel prison package (left and right set) Reference number Not shown Not shown Not shown Not shown SmartCART 75 replacement parts (stainless drain tray base) 1 5 4 2 3 8 7 Part # 502197 502198 502203 502204 502263 502097 502201 502200 502572
New SmartCART 75 replacement parts (roto-molded drain tray base) 2 1 10 9 3 4 7 5 6 8 Part # 00115634 00115642 502204 00115659 00115667 00115683 00134908 502569 502263 502097 Description Handle with hardware Lid with hardware Stud, pivot (1 pair), cart lid Drain assembly, cart Axle with cotter pins and washers Plate, axle (2 required) 6" wheel with cotter pin and washer Wheel, front of cart Totes ice carrier, non draining (one) Handle, Totes ice carrier Reference number 1 2 3 4 5 6 7 8 9 10 Sma
Manual bagger replacement parts For replacement parts, tape and bags contact: The Ice Box Company at (800) 632-3039.
Ice•DevIce, SmartCART, SmartGATE, and Totes are trademarks of Follett Corporation. Chewblet and Follett are registered trademarks of Follett Corporation, registered in US. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.
