Follett Maestro™ Chewblet® 400 Series Icemaker and Top Kit for Remcor/Cornelius Countertop ice and beverage dispensers Order parts online www.follettice.com Installation, Operation and Service Manual 4 20826 ation Identific Module Stock No. Module ProductNo.
Table of contents Welcome to Follett Corporation 3 Important cautions 3 Specifications 4 Installation 6 Operation 14 Cleaning 14 Replacement Parts 16 Models MTC22SC, MSC22SC 16 Models MTC24SC, MSC24SC 17 Models MTC30SC, MSC30SC 18 Model MSC44SC 19 Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions: 1. The equipment is new and unused. 2.
Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our installation instructions are designed to help you achieve a trouble-free installation.
Specifications Electrical Model number MC400 series icemaker 115/60/1 Full load amps Max. fuse size 11.0 amps 20 amps Ambient specifications Air temperature 100˚F/38˚C max. 50˚F/10˚C min. (best performance below 80˚F/27˚C) Water temperature 90˚F/32˚C max. 40˚F/4˚C min. (best performance below 70˚F/21˚C) Water pressure 70 P.S.I. max.(482kPA) 10 P.S.I min. (89kPA) Plumbing Your new icemaker is equipped with a drain line to simplify draining the evaporator and float reservoir.
Dimensions and clearances Required clearances – MCD400 series Entire front of icemaker clear of obstruction/connections to allow removal. 12" (305mm) above icemaker for service 6" (153mm) minimum between louvered (exhaust) side of icemaker and any adjacent equipment. MCD400AHS – 18" (457mm) minimum, 10 ft (3m) maximum between discharge and air intake grilles. Front view — air-cooled top mount Back view — air-cooled top mount 13.00" (331mm) C 4.875" (124mm) 2.
Installation Fig. 1 1. Install Cornelius ice dispenser according to manufacturer’s specifications. agitation timer Note: We recommend that the dispenser back be mounted at least 1" (26mm) from wall to allow water, drain and electric lines from top-mount icemakers to be concealed behind dispenser. ON OFF 2. Disconnect power to dispenser. 3. Remove front panel/merchandiser from the dispenser. 4. Adjust the agitation timer located on Cornelius PC board to 1 second on – 1 hour off (Fig. 1). Fig. 2 5.
. Remove existing plastic top from dispenser and install supplied gasket around perimeter of dispenser top (Fig. 3). Fig. 3 gasket Note: Sanitize dispenser before proceeding. Fig. 4 8. Install supplied stainless steel top with access opening toward front of dispenser (Fig. 4). For dispensers with top mounted icemakers Proceed with steps 9 through 17. For dispensers with Satellite-fill icemakers Go directly to step 18.
Fig. 5 Top mounted icemaker installation 9. Position Follett MCD400AHT icemaker on perimeter gasket of stainless steel top. Icemaker should be oriented with A/C condenser facing front (Fig 5). 4 20826 tion Identifica Module Stock No. Module ProductNo. Service Plate a ylvani PennsNO Easton PART HZ CTED PROTE GE VOLTS ALLY CHAR SIDE LOW MAX.
10. Use pliers to compress and remove cage nut at front of condenser on icemaker base (Fig. 6.1). Fig. 6 11. Install filter and grille. Lock in place using four mounting screws (Fig. 6.2). AIR OUT IN AIR 2 2 208264 tion Plate Identifica lvania Module Stock No. Module Product No.
Fig. 8 13. Remove icemaker top panel and louvered side panel. 14. Insert ice transport tube to a 1/2" (13mm) depth through mounting bracket (Fig 8 and 9.1) and secure transport tube away from condenser fan under float reservoir bracket (Fig. 9.2). ice transport tube 15. Tighten clamp screw(s) on icemaker base securely (Fig. 9.3). 1/2" 16. Uncoil capillary tube from bin thermostat and route through hole in gasket to mounting bracket and secure as shown (Fig. 8). bin thermostat capillary tube 17.
3" (77mm) 18. Ice transport tube chase may be located behind or to either side of the dispenser (Fig. 10 and 11). Using the chase mounting bracket (Fig. 12) as a template mark the counter for the ice transport tube(s) in one of the locations shown in Fig. 10 and 11. Within the template outline drill one 2.25" (58mm) to 2.375" (61mm) hole for each ice transport tube. Secure the chase mounting bracket to the counter using supplied screws (Fig. 12). rear entry chase A B 1.25" (32mm) 3" (77mm) Fig.
19. Remove lid from dispenser top (Fig. 13.). Remove the knockout from the Harmony top (Fig. 13.2) corresponding to selected chase location. Line the edges of the opening with the supplied gasket material (Fig. 13.2). Fig. 13 20. Follow the “Satellite-fill icemaker installation procedure” found in the Symphony MCD400 Icemaker Manual 208600 to install your Follett icemaker. 1 1 2 2 1 2 21. Route the bin signal cord from the 4" x 4" (102mm x 102mm) junction box through the top knockout (Fig. 13.
Fig. 14 23. Connect the ice transport tube(s) to the dispenser: a) Drill 3/16" (5mm) holes through both sides of the tube 1/2" (13mm) from the tube end. b) Collapse tube and insert through gasketed hole (Fig. 14.1). c) Match tube holes to bracket tabs. 24. Route bin thermostat capillary tube from the 4" x 4" (102mm x 102mm) junction box into bin alongside the ice transport tube. Secure capillary tube into bracket (Fig. 8). 25. Reinstall the dispenser cover with supplied screws (Fig. 14). 26.
Operation Weekly exterior evaporator unit care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent. Recommended semi-annual icemaker/evaporator unit cleaning (every 6 months) Fig. 16 Solution A – Sanitizing solution: Prepare 2 gallons (9L) Combine 1 oz (250ml) bleach with 2 gal (8L) hot water or use 200ppm of Ecolab Mikro-chlor Cleaner or equivalent 5.25% sodium hypochlorite solution. Solution B – Ice machine cleaner: Prepare one gallon (3.
17. Rinse ice compression nozzles (Fig. 17.1) with water and reinstall. 18. Drain any remaining sanitizing solution from reservoir through float/evaporator drain line (Fig. 16.1). 19. Fill reservoir (Fig. 16.2) with 120˚F (49˚C) water. Empty water through float/evaporator drain line (Fig. 161). Repeat 3 times. 20. Turn on water to icemaker. 21. Turn compressor switch on. 22. Replace reservoir cover and any panels removed to clean icemaker. 23. Make ice for 30 minutes. Dispense and discard all ice.
Service Replacement parts Top kit models MTC22SC, MSC22SC 3 208264 tion Identifica Plate vania Module Stock No. Module PennsylNO Easton PART ProductNo. Service SINGLE PHASE OZ HZ ATION SERIAL NO PSIG TED VOLTS PROTEC CHARGE SIDE LLY LOW CORPOR THERMA MODEL UL ESSOR AMPS COMPR LOAD UL MOTOR FULL HIGH IN MADE USA THE 10 NSF R C R SIDE RANT RE REFRIGE PRESSU AMPS AMPS AMPACITY DESIGN CIRCUIT SIZE FUSE BRANCH MIN. CIRCUIT BRANCH MAX.
Top kit models MTC24SC, MSC24SC 3 208264 tion Identifica Plate vania Module Stock No. Module PennsylNO Easton PART ProductNo. Service SINGLE PHASE OZ HZ ATION SERIAL NO PSIG TED VOLTS PROTEC CHARGE SIDE LLY LOW CORPOR THERMA MODEL UL ESSOR AMPS COMPR LOAD UL MOTOR FULL HIGH IN MADE USA THE 10 NSF R C R SIDE RANT RE REFRIGE PRESSU AMPS AMPS AMPACITY DESIGN CIRCUIT SIZE FUSE BRANCH MIN. CIRCUIT BRANCH MAX.
Top kit models MTC30SC, MSC30SC 3 208264 ation Identific Plate lvania Module Stock No. Module ProductNo. Service Pennsy NO Easton PART SINGLE PHASE OZ HZ NO RATION SERIAL ALLY THERM UL ESSOR AMPS COMPR LOAD UL MOTOR FULL SIDE ERANT HIGH RE REFRIG PRESSU PSIG E TED VOLTS PROTEC CHARG SIDE LOW CORPO MODEL IN MADE USA THE NSF R C R AMPS AMPS AMPACITY DESIGN CIRCUIT SIZE FUSE BRANCH MIN. CIRCUIT BRANCH MAX.
Top Kit models MSC44SC 3 4 10 13 2 12 9 1 8 11 5 6 Reference # 1 2 3 4 5 6 8 9 10 11 12 13 Not shown Not shown Not shown Description Base, Satellite-fill Cabinet Cover Chase, upper Chase, lower Collar Deflector, single Lid, access Box, thermostat Gasket, top, Harmony Gasket, ice entry Socket, bin signal Thermostat, bin level Diverter, ice Plate, blank, ice entry Part # 00113290 00113340 00113373 00113381 00113399 00113407 501616 00113423 00113449 00113464 502824 502334 500514 307277 00113498
Chewblet is a registered trademark of Follett Corporation, registered in the US. 801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.