Contents Before driving Introduction 2 Instrumentation 5 Controls and features 15 Seating and safety restraints 37 Starting and driving Starting 73 Driving 80 Roadside emergencies 100 Servicing Maintenance and care 124 Capacities and specifications 173 Reporting safety defects 182 Index 183 1
Introduction com_icons.01 ICONS Indicates a warning. Read the following section on Warnings for a full explanation of them. Indicates that vehicle information related to recycling and other environmental concerns will follow. We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim.
Introduction additional information, please contact the Light Truck Body Builders Advisory Service 1–800–635–5560. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires.
Introduction com_breaking_vehicle.01 diesel-powered light truck. BREAKING-IN YOUR VEHICLE There are no particular breaking-in rules for your vehicle. Simply avoid driving too briskly during the first 1,600 km (1,000 miles) of driving. Vary speeds frequently. This is necessary to give the moving parts a chance to break in. If possible, you should avoid full use of the brakes for the first 1,600 km (1,000 miles).
Instrumentation 5
Instrumentation Engine coolant temperature gauge (pg. 12) Engine oil pressure gauge (pg. 13) Speedometer (pg. 12) Battery voltage gauge (pg. 13) Fuel Gauge (pg. 12) IVE OVERDR Transmission control switch (pg. 24) RES ON SET ACCEL OFF Wiper/washer control (pg. 27) Headlamp switch and dimmer (pg. 15) 6 COAST Speed controls (pg. 28) Warning lights (pg.
Instrumentation Climate controls (pg. 17) Refer to Audio Guide (pg. 17) Vents (pg.
Instrumentation eco_warn-lights A N L O R A N L O M M R INSTRUMENT CLUSTER LIGHTS 000000 N O R M A L 0 0 0 0 BRAKE eco_brake_system Brake system warning This light illuminates when you turn the ignition key to START to verify that the indicator bulb is working. If the light stays on or comes on after you have released the parking brake fully, have the hydraulic brake system serviced. This light also will illuminate if vacuum pressure is low on diesel engine vehicles.
Instrumentation in the ON position and the engine is off. Transmission control indicator light (TCIL) The Transmission Control Indicator Light (TCIL), which is located on the gearshift lever, may flash steadily if a malfunction is detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. The word “OFF” located on the end of the gearshift lever is the transmission control indicator light (TCIL).
Instrumentation flash or remains on, have the system serviced immediately. com_turn_signal.01 Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. com_high_beams.01 High beams Illuminates when the headlamp high beams are on. Door ajar (if equipped) Illuminates when the ignition switch is in the ON or START position and any door is open.
Instrumentation com_safety_chime.01 WARNING CHIMES Safety belt warning chime For information on the safety belt warning chime, refer to the Seating and safety restraints chapter. com_srs_chime.01 Supplemental restraint system (SRS) warning chime For information on the SRS warning chime, refer to the Seating and safety restraints chapter. eco_key_chime Key-in-ignition warning chime/buzzer Sounds when the key is left in the ignition and the driver’s door is opened.
eco_fuel_gauage Instrumentation Speedometer Indicates the current vehicle speed. 40 30 60 20 10 0 Fuel gauge The fuel gauge displays approximately how much fuel is in the fuel tank, when the ignition switch is ON. The fuel gauge indicator may vary slightly when the vehicle is in motion. The vehicle should be refueled with the ignition key in the OFF position.
Instrumentation engine is overheating. Switch off the ignition and let it cool. Refer to Checking and adding engine coolant in the Maintenance and care chapter. com_oil_pressure.03 Engine oil pressure gauge This shows the engine oil pressure in the system. Sufficient pressure exists as long as the needle remains in the normal range. If the gauge indicates constantly low pressure at normal engine speed, refer to Checking and adding engine oil in the Maintenance and care chapter.
Instrumentation Trip odometer Can register the kilometers (mileage) of individual journeys. To reset, depress the control.
Controls and features eco_panel_controls INSTRUMENT PANEL CONTROLS eco_headlight_switch_operation Headlamp control 1. Pull the headlamp control toward you to the first position. Parking lamps, tail lamps, license plate lamps and marker lamps are now on.
Controls and features 2. Pull the headlamp control toward you to the outer position. Headlamps are now on in addition to above. 3. Rotate the control when it is in the on position to brighten or dim the instrument panel lamps. Rotate fully counterclockwise to operate courtesy and cargo lamps.
Controls and features eco_climate_controls eco_audio_system • the headlamp system is in the OFF or park lamp position Audio System For information on the audio system, refer to the Audio Guide. eco_power_point Power point electrical outlet The power point is a power source for the operation of electrical accessories. Do not use the cigarette lighter in place of the power point.
eco_climate_fan-speed Controls and features similarly, the different functions are noted. eco_climate_controls_vents Vents Airflow from the vents may be manually adjusted by moving the horizontal control or vertically adjusting the vent according to your airflow preference. eco_climate_temperature Fan speed Turn the fan speed control to the desired speed.
Controls and features eco_climate_airflow Temperature Turn the temperature control to the desired mix of warm and cool air (left for cooler and right for warmer). eco_climate_max_ac ARM COOL Controlling airflow Turn the mode control to the desired airflow position. VENT NORM A /C OFF FLR MIX MAX A /C Using MAX A/C mode (if equipped) The MAX A/C mode recirculates the air and directs it to flow through the instrument panel vents. The MAX A/C mode can be used for air conditioning or heating.
Controls and features Drive with the climate control system on (either in heating or A/C mode) to reduce humidity in your vehicle. Select MAX A/C for airflow through these vents: Using NORM A/C mode (if equipped) The NORM A/C mode directs outside conditioned air to flow through the instrument panel vents. The NORM A/C mode can be used for heating, ventilating or air conditioning. The NORM A/C mode only functions if the outside temperature is above 10°C (50°F).
Controls and features Using the mix mode The MIX mode directs outside air to flow through the floor vents and windshield defroster vents. The air conditioning will function to dehumidify the windows provided the outside temperature is above 10°C (50°F). Select the MIX mode for air to flow through these vents: eco_climate_def_air Using the mode In addition to defogging and demisting, in defrost mode your vehicle has the capability to demist the front side windows.
Controls and features separate controls for the front and rear fans. In addition an auxiliary unit fan control is located in the headliner at a location between the front and rear seats. • To control the auxiliary fan with this control, the rear fan switch on the front control unit must be in the rear control position. • The auxiliary unit does not provide for mixing of hot and cold air. Adjustment of temperature in the rear may be accomplished by increasing or decreasing the rear fan speed.
Controls and features STEERING COLUMN CONTROLS RES ON SET ACCEL OFF COAST eco_ignition_position Ignition ACCESSORY (1) allows operation of some accessories without starting the engine. LOCK (2) locks the steering wheel and allows the key to be removed from the ignition. LOCK also locks the gearshift. OFF (3) shuts off the engine and all accessories without locking the steering wheel or gearshift. ON (4) allows testing of the vehicle’s warning and indicator lights. START (5) cranks the engine.
eco_overdrive_operation Controls and features the vehicle in the Starting chapter. Gearshift For information on the gearshift, refer to Automatic Transmission Operation section of the Driving chapter. eco_gearshift P RN D 21 P RN Using overdrive D (overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshift and downshift operation in all gears.
Controls and features Deactivating overdrive Press the transmission control switch (TCS) on the end of the gearshift lever. The Transmission Control Indicator Light (TCIL) (the word “OFF” on the gearshift lever) will illuminate. The transmission will only operate in gears one through three.
Controls and features Transmission control indicator light (TCIL) The TCIL (the word “OFF”) located on the gearshift lever indicates the status of the transmission. The TCIL may flash steady if a malfunction is detected. If this occurs have your transmission serviced by your Ford dealer as soon as possible or damage may occur. Tilt steering Pull the control to adjust the steering column angle. Push the control back up to lock the steering wheel into position.
eco_washer-wiper Controls and features Hazard flasher control For more information on the hazard flasher control, refer to the Roadside emergencies chapter. Windshield wipers and washer • Push the end to activate the washer. • Push end once for a single wipe. • Push and hold for a constant cycle. O O eco_speed_control • Turn the dial to adjust intermittent wiper speed. eco_flash-to-pass_high-beams Flash— to— pass Pull toward you and release for “flash-to-pass” operation.
com_speed_off.01 Controls and features com_speed_on.01 Speed control (if equipped) To turn speed control on • Press ON RES ON SET ACCEL OFF COAST To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph).
Controls and features If your vehicle slows downs more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage. This is normal. Pressing RES will re-engage it. Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved. com_speed_up.01 To set a higher speed • Press and hold SET ACCEL. Release the switch when the desired vehicle speed is reached, or • Press and release SET ACCEL. Each press will increase the set speed by 1.
Controls and features To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. To return to a set speed • Press RES. For RES to operate, the vehicle speed must be faster than 48 km/h (30 mph). com_resume_feature.
Controls and features Courtesy/reading lamps The courtesy/reading lamps will illuminate when: • the lens is in the flat position and any door is open • the lens is in the flat position and the headlamp control is rotated fully counterclockwise • the lens is in the rotated position. eco_door_controls eco_power_mirror DOOR MOUNTED CONTROLS Power outside mirrors (if equipped) To adjust the outside mirrors: 1. Select the mirror you want to adjust: Driver side mirror Passenger side mirror 2.
Controls and features Power door locks (if equipped) Push to lock or unlock the doors.
Controls and features eco_power_windows_driver Power Windows (if equipped) U L Driver side controls Press the appropriate window switch to operate the power windows.
com_remote_entry.01 L Passenger side controls Press the window switch to operate the power window. U Controls and features REMOTE ENTRY SYSTEM (IF EQUIPPED) The remote entry system allows you to lock or unlock all vehicle doors without a key. Unlocking the doors Press UNLOCK to unlock the driver door. The interior lamps will illuminate. Press UNLOCK a second time within five seconds to unlock all doors. Locking the doors Press LOCK to lock all doors.
Controls and features Sounding a panic alarm Press the PANIC control to activate the alarm. To deactivate the alarm, press the PANIC control again or turn the ignition to the ACC or ON position. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
Controls and features Replacing lost transmitters Take all your vehicle’s transmitters to your dealer for reprogramming if: • a transmitter is lost or • you want to purchase additional transmitters (up to four may be programmed). Illuminated entry system The interior lamps illuminate when: • either front door handle is lifted or • the remote entry system is used to unlock the door or sound the personal alarm.
Seating and safety restraints eco_front_seats SEATS eco_front_seats_manual Front seats Adjusting manual seats Lift the adjustment control to move the seat forward or backward. Pull the control up to recline the seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Seating and safety restraints Adjusting power seats Pull the control up to recline the seat Move the control in the direction you want the seat to move. • Forward to move seat forward • Rearward to move seat rearward • Up to raise the seat • Down to lower the seat Push the control to tilt the front of the seat up or down. eco_lumbar_seat Push the control to tilt the rear of the seat up or down.
eco_rear_bench-seat Seating and safety restraints Lumbar support (if equipped) Rotate the control on the seat to increase or decrease the lumbar support. Rear bench seat To remove the seats: 1.
Seating and safety restraints the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor. 2. Lift and rotate the LH/RH seat latch handles rearward. 3. Lift the LH/RH latch rod hook ends out of the locking holes in the front strikers. 4. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 5. Remove the seat assembly. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and safety restraints 3. Engage the LH/RH latch rod hook ends in the front striker locking holes. 4. Rotate the LH/RH latch handles forward, and at the same time slide the seat assembly forward to engage the strikers. Continue forward movement until the seat reaches the end of its travel. 5. Make sure the safety belt is not twisted, then insert the seat belt tongue into detachable anchor until you hear a “click” and feel the latch engage.
Seating and safety restraints the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat.
Seating and safety restraints To install the seats: 1. Position the seat to the floor mount. 2. Engage the four pins into the floor mount hole and push the seat toward the left side of the vehicle to fully engage. 3. Pull the seat latch handle downward to lock the seat in position. 4. Make sure the safety belt is not twisted, then insert the seat belt tongue into detachable anchor until you hear a “click” and feel the latch engage. Check to see that the seat and seatback is latched securely in position.
Seating and safety restraints To prevent the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed.
Seating and safety restraints Safety belt buckle pretensioner Your vehicle is equipped with safety belt buckle pretensioners at the driver and front passenger seating positions. The safety belt buckle pretensioner is a device which removes excess webbing from the safety belt system. The safety belt buckle pretensioner uses the same crash sensor system as the air bag supplemental restraint system (SRS).
Seating and safety restraints PR ES S the buckle and remove the tongue from the buckle. • rear seating positions, push the red release button on the side of the buckle and remove the tongue from the buckle. The lap belts should fit snugly and as low as possible around the hips, not around the waist. The outboard safety restraints in the vehicle are combination lap and shoulder belts. The front passenger and rear outboard seating positions safety belts have two types of locking modes.
Seating and safety restraints Vehicle sensitive (emergency) locking mode In this mode, the shoulder belt will allow freedom of movement, locking tight only on hard braking, hard cornering or impacts of approximately 8 km/h (5 mph) or more. The front seat belts can also be made to lock by jerking on the belt. eco_locking-mode_use Automatic locking mode In this mode, the safety belt is locked in a certain position by the occupant and remains locked until the webbing is fully retracted.
Seating and safety restraints Using the automatic locking mode 1. Buckle the combination lap and shoulder belt. 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode.
Seating and safety restraints Canceling the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to cancel the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. eco_belt-height_adjust Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder.
Seating and safety restraints Lap belts The lap belts in the center seating position of the three-passenger bench seat and both inboard seats of the four-passenger bench seat do not adjust automatically. You must adjust them to fit snugly and low as possible around your hips. Do not wear the lap belt around your waist. Make sure you insert the tongue into the correct buckle. If you need to lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle.
Seating and safety restraints Use only extensions manufactured by the same supplier as the safety belt. Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended. Do not use extension to change the fit of the shoulder belt across the torso.
Seating and safety restraints make sure there are no nicks, wears or cuts. All safety belt assemblies, including retractors, buckles, front seat belt buckle support assemblies (slide bar) (if so equipped), shoulder belt height adjusters (if so equipped), child safety seat tether bracket assemblies (if so equipped) and attaching hardware, should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Seating and safety restraints All occupants of the vehicle, including the driver, should always wear their safety belts, failure to do so may increase the risk of personal injury in the event of a collision. The right front passenger air bag is not designed to restrain occupants in the center front seating position. Do not place objects or mount equipment on or near the dashboard area, steering wheel or in front of the passenger that may come in contact with a deploying air bag.
Seating and safety restraints Children and air bags Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle. Children should always wear their safety belts. Failure to follow this instruction may increase the risk of personal injury in the event of a collision. Rear-facing infant seats MUST always be secured in the rear seat.
Seating and safety restraints For additional important safety information on the proper use of seat belts, child seats and infant seats, please read the entire Seating and safety restraints chapter in this owner’s guide.
Seating and safety restraints that inflates the air bag. Small amounts of sodium hydroxide may be present which may irritate the skin and eyes, but none of the residue is toxic. The Air Bag Supplemental Restraint System will reduce, but not eliminate all injuries in an accident. Several air bag system components get hot after inflation. Do not try to touch them after inflation. The air bag will only inflate once and the pretensioners (if equipped) will only activate once.
Seating and safety restraints • one or more impact and safing sensors, • a readiness light and tone, • driver and front passenger safety belt buckle pretensioners • and the electrical wiring which connects the components. The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system readiness (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. com_determing_operational.
Seating and safety restraints If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision. Disposal of air bags and air bag equipped vehicles For disposal of air bags or air bag equipped vehicles, see your local dealership or qualified technician. Air bags MUST BE disposed of by qualified personnel.
Seating and safety restraints Always follow the instructions and warnings that come with any infant or child restraint you might use. Children should be placed in the rear seat of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Install forward-facing convertible safety seats only in vehicle seating positions equipped with lap-shoulder belts.
Seating and safety restraints Children and safety belts Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts. Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle. If the shoulder belt portion of a combination lap and shoulder belt can be positioned so it does not cross or rest in front of the child’s face or neck, the child should wear the lap and shoulder belt.
Seating and safety restraints edge of the seat cushion. You may wish to discuss the special needs of your child with your pediatrician. com_safety_seats.01 Child and infant or child safety seats Carefully follow all of the manufacturer’s instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. Ford recommends the use of a child safety seat having a top tether strap.
Seating and safety restraints • Put the safety belt in the automatic locking mode. Refer to Using the automatic locking mode in this chapter. Installing child safety seats in combination lap and shoulder belt seating positions 1. Position the child safety seat in a seat with a combination lap and shoulder belt. If you choose to install a child safety seat in the front passenger seat, move the seat as far back as possible. 62 com_installing_seats.
Seating and safety restraints Rear-facing child seats or infant carriers should never be placed in the front seats. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturers’ instructions.
Seating and safety restraints sure the belt webbing is not twisted. S ES PR 4. Insert the belt tongue into the proper buckle for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and safety restraints pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9.
Seating and safety restraints able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. Installing a child safety seat at the rear center seating position with locking adjustable lap belt 1. Lengthen the lap belt. To lengthen the belt, hold tongue so that its bottom is perpendicular to the direction of webbing while sliding the tongue up the webbing. 2.
Seating and safety restraints repeat steps 5 and 6, or properly install the child seat in a different seating position. eco_tether-straps Attaching safety seats with tether straps Some manufacturers make safety seats that include a tether strap that goes over the back of the vehicle seat and attaches to an anchoring point. Other manufacturers offer the tether strap as an accessory. Contact the manufacturer of your child safety seat for information about ordering a tether strap.
Seating and safety restraints When using forward-facing child safety seats in vehicles with only two seating positions so the forward-facing child safety seat cannot be placed in the rear of the vehicle, move the passenger seat as far back from the instrument panel as possible. Front passenger seating position The front passenger seating position does not require any tether hardware. The tether can be attached directly to the rear of the front seat. 1.
Seating and safety restraints passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Grasp the tether strap and position it to the seat pedestal as shown.
Seating and safety restraints 5. Rotate the tether strap as shown. 6. Clip the tether strap to the seat pedestal as shown. Do not clip the tether strap to the seat pedestal as shown.
Seating and safety restraints properly in the event of a collision. 7. Rotate the tether strap clip as shown. 8. Adjust the front right-hand passenger seat to the full rearward position. 9. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat. 10. Tighten the child safety seat tether strap according to the manufacturers instructions.
Seating and safety restraints Rear seating positions Attachment holes have been provided in your vehicle to attach anchor hardware, if required. Tether anchor hardware kits (Part No. 613D74) including instructions, may be obtained at no charge from any Ford dealer.
Starting com_important_precautions.05 STARTING YOUR VEHICLE Important safety precautions A computer system controls the engine’s idle revolutions per minute (RPM). When the engine starts, the idle RPM runs faster to warm the engine. If the engine idle speed does not slow down automatically, have the vehicle checked. Do not allow the vehicle to idle for more than ten minutes.
Starting If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes. Preparing to start the vehicle Engine starting is controlled by the spark ignition system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Starting the Seating and safety restraints chapter. 2. Make sure the headlamps and vehicle accessories are off.
Starting • Make sure the parking brake is set. • Make sure the gearshift is in P. P RN D 21 A N L O R A N L O M M R 3. Turn the key to the ON position (without turning the key to START.
Starting Make sure the corresponding lights illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light does not illuminate. eco_start_title com_starting_vehicle.01 STARTING PROCEDURE Starting the engine 1. Turn the key to 5 (Start) without pressing the accelerator. The key will return to 4 (On). 4 3 5 2 1 2. If the engine does not start within five seconds, wait ten seconds and try again. 3.
Starting faster and allows the heater-defroster system to respond quickly. They are strongly recommended if you live in a region where temperatures reach —23°C (–10°F) or below. For best results, plug the heater in at least three hours before starting the vehicle. Using the heater for longer than three hours will not harm the engine, so the heater can be plugged in the night before starting the vehicle.
Starting • the sound of the exhaust system changes • the vehicle has been damaged in a collision Important ventilating information If the engine is idling while the vehicle is stopped in a closed area for long periods of time, open the windows at least 2.5 cm (1 in). eco_ventilation_info VENT NORM A/C OFF FLR MIX MAX A/C Adjust the heating or air conditioning (if equipped) to bring in fresh air. Improve vehicle ventilation by keeping all air inlet vents clear of snow, leaves and other debris.
Driving com_brakes.01 BRAKES Your brakes are self-adjusting. Refer to the “Service Guide” for maintenance scheduling. Anti-lock brake system (ABS) (if equipped) The ABS operates by detecting the onset of wheel lock up during brake applications and compensating for this tendency. The front wheels are prevented from locking even when the brakes are firmly applied.
Driving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Driving Releasing parking brake • Push parking brake pedal down firmly, then release. If the parking brake is fully released, but the Brake System light remains on, have the brakes checked immediately. They may not be working properly. STEERING YOUR VEHICLE If the amount of effort needed to steer your vehicle changes at a constant speed, have the vehicle power steering system checked. Never hold the steering wheel to the extreme left or right for more than five seconds if the engine is running.
Driving steering wheel seem to be in a different position while going straight down the road, have the suspension and steering checked for possible damage. eco_automatic_trans AUTOMATIC TRANSMISSION OPERATION Hold the brake pedal down while you move the gearshift lever from position to position. If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone. Pull the gearshift lever towards you and downward to move the automatic gearshift.
Driving N (Neutral) — Vehicle is free to roll. D (Overdrive)— The normal driving position for the best fuel economy. Transmission operates automatically in gears one through four. D (Overdrive) can be deactivated by pressing the transmission control switch on the end of the gearshift lever. The transmission control indicator light (TCIL) (the word “OFF”) on the end of the gearshift lever will remain off. D (Drive) — Not shown on the display.
Driving word “OFF”) will no longer be illuminated. Each time the vehicle is started, the transmission will automatically return to normal overdrive mode and you must press the TCS to deactivate overdrive again if you do not want overdrive operation. 2 (Second) — Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. Transmission operates in first and second gears. 1 (Low) — Use 1 (Low) to provide maximum engine braking on steep downgrades.
Driving 5. Shift the transmission to N (Neutral). 6. Start the vehicle. If you need to use the above procedure, it is possible that a fuse has blown and your brakelamps may not be functioning. Refer to the Roadside emergencies chapter for instructions on replacing fuses. Do not drive your vehicle until you verify that the brakelamps are working. VEHICLE LOADING It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle.
Driving • Payload: Combined maximum allowable weight of cargo, passengers and optional equipment. The payload equals Gross Vehicle Weight Rating (GVWR) minus base curb weight. • GVW (Gross Vehicle Weight): Base curb weight plus the payload weight (including passengers, cargo and optional equipment. Remember, the GVW is not a limit or a specification. • GVWR (Gross Vehicle Weight Rating): Maximum total weight of the base vehicle, passengers, optional equipment and cargo.
Driving loaded vehicle (including passengers and cargo) is permitted to tow. It is determined by subtracting the weight of the loaded towing vehicle from the GCWR of the towing vehicle. • Trailer weight range: Specified weight range that the trailer must fall within that ranges from zero to the maximum trailer weight rating. Remember to figure in the tongue load of your loaded trailer when figuring the total weight of your vehicle and rear axle loads.
Driving Calculating the load your vehicle can carry/tow 1. Use the Safety Compliance Certification Label to find the axle code number and engine type for your vehicle. 2. Use the appropriate maximum Gross Combined Weight Rating (GCWR) chart to find the maximum GCWR for your type engine and rear axle ratio. 3. Weigh your vehicle as you customarily operate the vehicle without cargo. To obtain correct weights, try taking your vehicle to a shipping company or an inspection station for trucks. 4.
Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft2 4,990 2,766 4.6L 3.31 60 (11,000) (6,100) 5,216 2,993 4.6L 3.55 60 (11,500) (6,600) 5,443 3,130 5.4L 3.55 60 (12,000) (6,900) Regular Van E-250 4,763 2,359 4.2L 3.73 60 (10,500) (5,200) 5,897 3,402 5.4L 3.73 60 (13,000) (7,500) Regular Van E-250 HD 4,990 2,586 4.2L 4.09 60 (11,000) (5,700) 5,897 3,402 5.4L 3.
Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft2 5,897 3,402 5.4L 4.10 60 (13,000) (7,500) 7.3L 7,258 4,536 3.55 60 (Diesel) (16,000) (10,000) 7.3L 9,072 4,536 4.10 60 (Diesel) (20,000) (10,000) 6,804 4,218 6.8L 3.73 60 (15,000) (9,300) 8,392 4,536 6.8L 4.10 60 (18,500) (10,000) Super Van E-350 5,443 2,858 5.4L 3.55 60 (12,000) (6,300) 5,897 3,311 5.4L 4.
Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft2 4,990 2,540 4.6L 3.31 60 (11,000) (5,600) 5,216 2,767 4.6L 3.55 60 (11,500) (6,100) 5,443 2,948 5.4L 3.55 60 (12,000) (6,500) Club Wagon Regular E-350 (12 passenger) 5,443 2,722 5.4L 3.55 60 (12,000) (6,000) 5,897 3,175 5.4L 4.10 60 (13,000) (7,000) 7.3L 7,258 4,309 3.55 60 (Diesel) (16,000) (9,500) 7.
Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft2 6,804 3,901 6.8L 3.73 60 (15,000) (8,600) 8,392 4,536 6.8L 4.10 60 (18,500) (10,000) E-350 RV Cutaway (single rear wheel) 7.3L 9,072 4,717 4.10 60 (Diesel) (20,000) (10,400) E-350 RV Cutaway (dual rear wheel) 5,897 1,134 5.4L 4.10 60 (13,000) (2,500) 8,392 3,629 6.8L 4.10 60 (18,500) (8,000) 7.
Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft2 E-250/350 Stripped Chassis (single rear wheel) 5,897 1,542 5.4L 4.10 60 (13,000) (3,400) 6,804 2,540 6.8L 3.73 60 (15,000) (5,600) E-250/350 Stripped Chassis (dual rear wheel) 5,897 1,361 5.4L 4.10 60 (13,000) (3,000) 8,392 3,856 6.8L 4.
Driving it does not shift and change the weight on the hitch. Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation. Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label.
Driving bumpers have a Class III capability (2,270 kg [5,000 lb] trailer weight and 227 kg [500 lb] tongue weight. Safety chains Always use safety chains between your vehicle and trailer. Cross chains under the trailer tongue and allow slack for turning corners. Connect safety chains to the vehicle frame or hook retainers. Never attach chains to the bumper.
Driving hilly country or on hot days. Speed control may shut off if you are towing on very long, steep grades. eco_when_towing When towing a trailer If towing a trailer and your vehicle is not equipped with the Ford trailer tow package, an auxiliary transmission fluid cooler is recommended. • Use D (Drive) rather than D (Overdrive) while towing up or down steep hills. This will eliminate excessive downshifting and upshifting for optimum fuel economy and transmission cooling.
Driving must park on a grade, place wheel chocks under the trailer’s wheels. • After you have travelled about 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. Launching or retrieving a boat When backing down a ramp during boat launching or retrieval, • Do not allow the static water level to rise above the bottom edge of the rear bumper and • Do not allow waves to break higher than 15 cm (six inches) above the bottom edge of the rear bumper.
Driving FUEL CONSUMPTION Fuel economy can be improved by avoiding: • lack of regular, scheduled maintenance • excessive speed • rapid acceleration 99
Roadside emergencies com_hazard_switch.01 HAZARD LIGHTS CONTROL Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. Depress to activate all indicators simultaneously. Depress again to switch off. The warning lights can be operated when the ignition is off. FUEL PUMP SHUT-OFF SWITCH If the engine cranks but does not start after a collision, the fuel pump shut–off switch may have been activated.
Roadside emergencies 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in the button on the switch.
Roadside emergencies • Commercial stripped chassis vehicles 4. Turn the ignition switch to the ON position. Pause for a few seconds and return the key to the OFF position. 5. Make a further check for leaks in the fuel system. eco_fuse-relay_intro eco_fuses FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Check the appropriate fuses before replacing any electrical components.
Roadside emergencies separation in the metal wire inside the fuse. Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Even after a fuse is replaced, it will continue to blow if the cause of the overload is not identified and corrected. If a fuse continues to blow, have the vehicle’s electrical system checked.
Roadside emergencies eco_ip_fuse_panel Instrument panel fuse panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 43 30 31 32 33 34 35 36 37 38 39 40 41 42 104 44
Roadside emergencies Number 1 Fuse amperage rating 20 amp 2 15 amp 3 15 amp 4 15 amp 5 20 amp 6 10 amp 7 10 amp Circuits protected 4WABS or RABS module 4WABS relay (coil), RABS (diode/resistor), instrument cluster, warning chime Headlamp switch, radio sense, rear radio control, Remote keyless entry module Power mirrors, modified vehicle, power locks w/RKE, Headlamp switch (dome), illuminated entry, Courtesy lamp switches, Radio (KAP), Cluster (KAP), warning chime Remote keyless entry module, p
Roadside emergencies Number 8 Fuse amperage rating 30 amp 9 30 amp 10 20 amp 11 15 amp 12 15 amp 13 15 amp 14 5 amp 15 5 amp 16 17 18 19 20 30 amp 10 amp 5 amp 106 Circuits protected Noise supression capacitor, ignition coil positive feed, PCM relay diode/PCM power relay, fuel heater (diesel), glow plug relay (diesel) Wiper control module, wiper motor Headlamp switch (exterior lamps), Multi-function switch (flash-to-pass) Stoplight switch, brake pressure switch, multi-function switch Digi
Roadside emergencies Number 21 22 23 Fuse amperage rating 30 amp 20 amp 24 25 5 amp 10 amp 26 27 28 25 amp 29 30 15 amp 31 10 amp 32 33 34 10 amp 35 36 37 38 39 40 41 42 5 amp 10 amp 30 amp 30 amp - Circuits protected Power windows Not used Cigar lighter, data link connector Illuminated entry Left headlamp (low beam) Not used Not used Instrument panel power point Not used Headlamps (high beam), Daytime running lamps (DRL), high beam indicator Right headlamp (low beam), Daytime running lamps (D
Roadside emergencies Number 43 44 Fuse amperage rating - Circuits protected Not used Not used eco_power_dist_box Power distribution box Always disconnect the battery before servicing high current fuses. Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
Roadside emergencies Number 4 Fuse amperage rating 5 amp 5 10 amp 6 7 8 10 amp 60 amp 9 10 11 12 13 14 30 60 60 50 30 15 16 40 amp 50 amp 17 30 amp 18 60 amp 19 60 amp 20 20 amp 21 50 amp 22 40 amp amp amp amp amp amp Circuits protected PCM keep alive memory Right trailer turn signal Left trailer turn signal Not used Instrument panel fuses PCM power relay Auxiliary battery Not used Misc.
Roadside emergencies Number 23 24 25 26 27 Fuse amperage rating 60 amp 10 amp 15 amp 28 29 - 110 Circuits protected Ignition switch feed Not used Not used Alternator (diesel) Horn, daytime running lamp module PCM diode Not used
Roadside emergencies eco_relays Relays Relays are located in the power distribution box Ford recommends that relays be replaced by a qualified technician.
Roadside emergencies Position J K Circuit Horn Fuel pump or IDM eco_tire_location CHANGING TIRES Spare tire location The spare tire is stowed under the rear of your vehicle (except cutaway and stripped chassis models). To remove the spare tire: 1. Open both rear doors and remove thumb screw and anti-theft bracket. If finger pressure will not remove thumb screw, use the lug wrench to loosen screw.
Roadside emergencies 2. Remove the access cover from the rubber strip behind the left door. 3. Insert the tapered end of the lug wrench or tip of jack handle through the access hole and into the tube. 4. Turn wrench or handle counterclockwise until cable is slack and tire can be slid rearward from under vehicle. 5. Remove retainer from spare tire. To stow the cable retainer with the spare removed, turn the jack handle wrench clockwise until all slack is removed. To stow the spare tire: 1.
Roadside emergencies Continue until the lift mechanism “clicks.” 4. Check that the tire is tightly seated under the vehicle by pushing against tire. Retighten as necessary. 5. Replace the access cover, anti-theft bracket and thumb screw. Use finger pressure only to secure the thumb screw. Make sure the spare tire and jacking equipment are stowed and secured in the proper storage location. Never run the engine with one wheel off the ground. Preparing to change the tire 1.
Roadside emergencies • Apply the parking brake • Block the wheel that is diagonally opposite the tire you are changing On E-Super Duty vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied. Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted.
Roadside emergencies If the vehicle slips off the jack, you or someone else could be seriously injured. 2. Get out spare tire and jack. 3. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. Loosen the wheel nuts by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise).
Roadside emergencies slide the jack under the vehicle. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. 2. Position the jack to raise the front or rear wheel. Never use the differential housing as a lift point.
Roadside emergencies Front axle jacking points: • All models 3. Turn the jack handle clockwise until the wheel is completely off the ground. 4. Remove the lug nuts with the lug nut wrench. 5. Replace the flat tire with the spare tire. If your vehicle has dual rear wheels, there are locating pins on the hubs and wheels with corresponding holes. When you install the wheel make sure that the pins are aligned with the proper holes.
Roadside emergencies 7. Lower the vehicle by turning the jack handle counterclockwise. 8. Remove the jack and fully tighten the lug nuts in the following pattern: 5 lug wheel 8 lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 9. Replace any wheel covers, ornaments or hub caps. make sure they are screwed or snapped in place. 10.
Roadside emergencies On vehicles equipped with dual rear wheels retighten the wheel lug nuts to the specified torque at 160 km (100 miles), and again at 800 km (500 miles) of new vehicle operation and at intervals specified in the “Service Guide.” On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 800 km (500 miles) of operation after any wheel change or any time the lug nuts are loosened.
Roadside emergencies Do not push-start your vehicle. You could damage the catalytic converter. For further information, see Jumper Cables in the Index. Batteries contain sulfuric acid which burns skin, eyes, and clothing. 4 1 + – – + Connecting the jumper cables 1. Position the vehicles so that they do not touch one another. 2. Switch off the engine. Switch off any unnecessary electrical equipment. 3.
Roadside emergencies Do not connect the end of the second cable to the negative ([-]) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery. com_jump_starting.01 Jump starting 1. Start the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the vehicle with the discharged battery. 3. Once the engine has been started, run both vehicles for a further three minutes before disconnecting the leads.
Roadside emergencies WRECKER TOWING The recommended method to tow your vehicle is with flatbed or wheel lift equipment. However, slingbelt towing is acceptable. On vehicles equipped with an air dam, the towbar will deform the rubber air dam. Never use a tow bar that attaches to the bumper when you tow your vehicle. This could damage the bumper and cause an accident.
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • As possible, we design parts that can be replaced without tools. • We provide you with a “Service Guide” which makes tracking routine service for your vehicle easy. If your vehicle requires professional service, your dealership can provide necessary parts and service.
Maintenance and care The cooling fan is automatic and may come on at any time. Always disconnect the negative terminal of the battery before working near the fan. • If you must work with the engine running, avoid wearing loose clothing or jewelry that could get caught in moving parts. Take precautions with long hair. • Do not work on a vehicle with the engine running in an enclosed space, unless you are sure you have enough ventilation.
Maintenance and care Working with the engine off 1. Set the parking brake fully and ensure the gearshift is securely latched in P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly. 126 P RN D 21 com_working_on.
Maintenance and care Working with the engine on 1. Set the parking brake fully and ensure the gearshift is securely latched in P (Park). P RN D 21 2. Block the wheels to prevent your vehicle from moving unexpectedly. Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Maintenance and care OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. While applying downward pressure on the hood, push the hood latch handle located just left of the center of the hood. 3. Lift the hood. After closing the hood, try to lift it to be sure that it is closed securely. Lubricate the hood latch every six months to ensure proper operation.
Maintenance and care ENGINE COMPARTMENT COMPONENTS 1 2 3 4 5 6 7 8 9 1. Windshield washer fluid reservoir 2. Engine oil filler 3. Automatic transmission fluid dipstick 4. Air cleaner 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Brake master cylinder 8. Engine coolant recovery reservoir 9. Battery com_check-add_oil.
Maintenance and care CHECKING AND ADDING ENGINE OIL Use WSS-M2C153–F motor oil CERTIFIED FOR GASOLINE ENGINES by the American Petroleum Institute. Engine oils with an SAE 5W-30 viscosity and displaying the American Petroleum Institute certification mark are preferred for your vehicle. They provide the best engine performance, fuel economy and engine protection for all climates down to –25°C (-15°F).
Maintenance and care Checking the engine oil Check the engine oil each time you fuel your vehicle. To check the oil: 1. Make sure the vehicle is on level ground. If the engine is warm, turn the engine off and wait a few minutes for the oil to drain into the oil pan. 2. Set the parking brake and ensure the gearshift is securely latched in P (Park). 3. Open the hood. Protect yourself from engine heat. 4. Locate and carefully remove the engine oil dipstick. 4.2L/4.
Maintenance and care 5.4L/6.8L engines MIN 5. Wipe the dipstick clean. Insert the dipstick fully, then remove it again. The oil level should be in the range shown on the dipstick. 6. If the oil level is below the ADD or MIN line, add engine oil as necessary. If the oil level is beyond the FULL or MAX line, engine damage or high oil consumption may occur and some oil must be removed from the engine by a service technician. 7. Put the dipstick back in and ensure it is fully seated.
Maintenance and care Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the fluid level is not within the normal range, add only certified engine oil of the preferred viscosity. Add engine oil through the oil filler cap. Remove the filler cap and use a funnel to pour oil in the opening. 3. Recheck the oil level. Make sure the oil level is not above the full mark on the dipstick.
Maintenance and care Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, startup engine noises or knock may be experienced. It is recommended you use the appropriate Motorcraft oil filter (or another brand meeting Ford specifications) for your engine application.
Maintenance and care If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes. Do not let the reservoir for the master cylinder run dry. This may cause the brakes to fail. eco_washer_fluid WASHER FLUID Use specially formulated windshield washer fluid rather than plain water, because specially formulated washer fluids contain additives that dissolve road grime.
Maintenance and care Adding washer fluid The vehicle’s windshield washer reservoir is located on the passenger side of the engine compartment. If fluid needs to be added to the reservoir: • Lift the windshield reservoir cover. • Add enough washer fluid to fill the reservoir. com_checking-adding_coolant.01 CHECKING AND ADDING ENGINE COOLANT Check the level of the coolant in the reservoir at least once a month. Be sure to read and understand Precautions when servicing your vehicle in this chapter.
Maintenance and care Automotive fluids are not interchangeable; do not use engine coolant, antifreeze or windshield washer fluid outside of its specified function and vehicle location. com_adding_coolant.01 When adding engine coolant Ford recommends Ford Premium Cooling System Fluid, which is an optimized formula that will protect all metals and rubber elastomers used in Ford engines for four years or 80,000 km (50,000 miles).
Maintenance and care standards for disposing of these types of fluids. Call your local recycling center to find out more about recycling automotive fluids. eco_adding_coolant Adding engine coolant Never remove the pressure cap while the engine is running or hot. 1. Before you remove the cap, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the cap and turn it slowly counterclockwise. 3. Step back while the pressure releases. 4.
Maintenance and care eco_failsafe_cooling • loose hose clamps What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine overheats, the engine will automatically switch from eight to alternating four cylinder operation.
Maintenance and care When fail-safe mode is activated • Pull off the road as soon as possible. • Immediately turn the engine off to prevent severe engine damage. • Wait for the engine to cool. • Check the coolant level. eco_power_steering FULL COLD CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid level at least twice a year. 1. Remove the dipstick and wipe indicator clean. 2. Put dipstick back into reservoir and make sure it is fully seated. 3. Remove dipstick and read fluid level.
Maintenance and care CHECKING AND ADDING AUTOMATIC TRANSMISSION FLUID Service the automatic transmission according to the scheduled intervals in the 9Service Guide.9 Before adding any fluid, make sure the correct type will be used. This information is indicated on the dipstick.
Maintenance and care speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow the fluid to cool before checking. 1. Park the vehicle on a level surface. 2. Start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 3. Latch the gearshift lever in P (Park), set the parking brake and leave the engine running. 4. Remove the dipstick, wiping it clean with a clean, dry rag. 5.
Maintenance and care Do not drive if the fluid level is below bottom hole and outside temperature is 10°C (50°F) or above. For E4OD transmissions, the fluid level should be within the HOT area, or if the vehicle has not been driven, within the COLD area. Do not drive if the fluid level is below cold level area and outside temperature is 10°C (50°F) or above. 7. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is at the correct area on the dipstick.
Maintenance and care DRIVELINE UNIVERSAL JOINT AND SLIP YOKE The universal joints standard with your vehicle do not require lubrication. If the original equipment universal joints are replaced with universal joints equipped with grease fittings, lubrication will be necessary at the intervals shown in the “Service Guide” supplement. eco_battery1 BATTERY If the original equipment maintenance-free battery needs replacing, it may be replaced with a low-maintenance battery.
Maintenance and care Servicing your battery The low-maintenance battery has removable vent caps for checking the electrolyte level and adding water. Check the electrolyte level every 24 months or 40,000 km (24,000 miles) in average temperatures below 32°C (90°F). Keep the electrolyte level in each cell up to the level indicator. Do not overfill. If the level gets low, refill the battery with distilled water.
Maintenance and care 4. The relearning process will automatically complete as you drive the vehicle. • If you do not allow the engine to relearn its idle, the idle quality of your vehicle may be adversely affected until the idle is eventually relearned. • If the battery has been disconnected or a new battery has been installed, the clock and preset radio stations must be reset once the battery is reconnected. • Always dispose of used automotive batteries in a responsible manner.
Maintenance and care 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. Remove the ground bolt. Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground. eco_battery_diesel_disconnect 2. Reconnect the primary battery ground cable.
Maintenance and care Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate. 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable.
Maintenance and care Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. eco_wipers 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal. WIPER BLADES Check the windshield wiper blades at least twice a year or whenever the wipers seem less effective than usual.
Maintenance and care the ignition to the LOCK position. Do not move the wipers manually across the windshield as this may cause damage to the wiper system. Inspect the wiper arm pivots on a regular basis to ensure the wiper arms move freely. Lubricate the pivot points as necessary. Replacing wiper blades If the wiper blades do not work properly after cleaning, replacement of the blade assembly or the blade element may be necessary. To replace the wiper blades: 1.
Maintenance and care INFORMATION ABOUT TIRE QUALITY GRADES New vehicles are fitted with tires that have their Tire Quality Grade (described below) molded into the tire’s sidewall. These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars.
Maintenance and care conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate. Traction A B C The traction grades, from highest to lowest are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.
Maintenance and care wheel than the minimum required by law. The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. eco_tire_service eco_pressure_checking SERVICING YOUR TIRES Checking the tire pressure Check the tire pressure periodically and inflate tires as necessary.
Maintenance and care The cold pressure amount is listed on the Safety Compliance Certification label. Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control. Rotating the tires Rotate your tires at regular intervals for even wear. Rotation intervals are listed in the Service Guide.
eco_types_tires Maintenance and care • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. When replacing full size tires, never mix radial, bias-belted, or bias-type tires. Use only the tire sizes that are listed on the tire pressure decal. Make sure that all tires are the same size, speed rating, and load-carrying capacity. Use only the tire combinations recommended on the decal.
Maintenance and care Using snow tires and chains Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all—weather treads to provide traction in rain and snow. However, in some climates, using snow tires and chains may be necessary. Ford offers tire cables as a Ford approved accessory and recommends use of these or their equivalents. See your dealer or qualified service technician for more information on tire cables for your vehicle.
Maintenance and care these components from the vehicle when using snow tires and chains. eco_fuel_info WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUEL com_important_precautions.06 Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or cause it to work improperly in a collision. The fuel system may be under pressure.
Maintenance and care Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic affects of fuel may not be visible for hours. • Fuels can also be harmful if absorbed through the skin.
Maintenance and care vehicle. The damage may not be covered by your warranty. Your vehicle was not designed to use fuel containing manganese-based additives such as MMT. Additionally, vehicles certified to California emission standards (indicated on the underhood Vehicle Emissions Control Information label) are designed to operate on California reformulated gasolines. If California reformulated gasoline is not available when you refuel, your vehicle can be operated on non-California fuels.
Maintenance and care recommended octane fuel, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation problems try a different brand of fuel. If the condition persists, see your dealer or a qualified service technician. The American Automobile Manufacturers Association (AAMA) issued a gasoline specification to provide information on high quality fuels that optimize the performance of your vehicle.
Maintenance and care 1. Fill the tank completely and record the initial odometer reading. 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five fuel tank fill-ups, fill the fuel tank and record the current mileage reading. 4. Use one of the following equations to calculate fuel economy. Liters used x 100 4 Total kilometers traveled Total miles traveled 4 Total gallons used Keep a record for at least one month.
Maintenance and care • Use only unleaded fuel. • Avoid running out of fuel. • Do not turn off the ignition while the vehicle is in motion. • Have regular maintenance checks performed according to the intervals in the Service Guide. When servicing your vehicle, never use a metal exhaust collector. A metal collector may melt or deform plastic parts. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover.
Maintenance and care • Fluid leaks or service engine soon • The lights illuminate in the instrument cluster and remain lit.
Maintenance and care Preparing your vehicle for inspection/maintenance (I/M) testing In some localities it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD) II system. If your vehicle’s powertrain system or battery has just been serviced, the OBD II system is reset to a condition unready for I/M testing. To ready the OBD II system for I/M testing, the law specifies that additional city and highway driving is necessary to complete the check of the OBD II system.
Maintenance and care eco_replacing_bulbs REPLACING BULBS Replacing exterior bulbs It is a good idea to check the operation of the following lights frequently: • Headlamps • Tail lamps • Brakelamps • High-mount brakelamp • Backup lamps • Hazard flashers • Turn signals • License plate lamp Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp and affect performance.
Maintenance and care 1. Open the hood. 2. Push each clip tab toward the engine compartment and lift upward to the stop position. 3. Remove the headlamp assembly. 4. Remove bulb retention ring by turning it counterclockwise about 1/4 turn. 5. Pull bulb assembly out of headlamp assembly. 6. Pull out bulb. 7. Replace bulb. 8. Reverse steps 1–3 to replace headlamp assembly.
Maintenance and care Description Interior Courtesy Lamps Cargo lamp Dome lamp (standard) Instrument panel illumination Map/reading lamp Radio Illumination1 Instrument Panel Automatic transmission gear selector Instrument Panel Controls A/C control Heater control Instrument Cluster Seat belt light High beam indicator Brake Warning Turn signal indicator Anti-lock brake system Service engine soon Air bag readniness Door ajar Oil pressure/engine coolant Number of Bulbs Trade Number 1 1 211-2 912 2 194 2
Maintenance and care CLEANING AND CARING FOR YOUR VEHICLE Refer to the “Customer Assistance Guide” for a list of Ford-approved cleaners, polishes and waxes. Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results.
Maintenance and care any bugs and tar before waxing vehicle. Use cleaning fluid or alcohol with a clean cloth to remove. Use tar remover to remove any tar spots. com_repairing_chips Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up paint, paint repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products.
Maintenance and care high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block. • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. Cleaning plastic exterior parts Use a vinyl cleaner for routine cleaning of plastic. Clean with a tar remover if necessary.
Maintenance and care Cleaning the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents. com_instru-panel_cleaning.01 Cleaning the instrument panel Clean instrument panel with a damp cloth, then dry with a dry cloth.
Maintenance and care Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, wear or cuts. If your vehicle has been involved in an accident, have all the safety restraints examined by a qualified technician.
Capacities and specifications eco_motorcraft_part_numbers MOTORCRAFT PART NUMBERS Component Spark plug Air filter Oil filter Fuel filter Battery Standard Optional Auxiliary P.C.V. valve Engine application 4.2L 4.6L AWSF-42EE AWSF-32PP FA-1632 FA-1632 FL-400-S FL-820-S FG-872 FG-872 5.4L AWSF-22E FA-1632 FL-820-S FG-872 6.
Capacities and specifications Fluid Transmission3 Fuel Application Automatic (4R70W) Automatic (E4OD) 138” wheelbase (except E-Super Duty) 158” wheelbase (except E-Super Duty) 176” wheelbase (except E-Super Duty) 158” wheelbase (E-Super Duty) 176” wheelbase (E-Super Duty) Capacity 13.1L (13.9 qts.) 15.0L (15.9 qts.) 132.5L (35.0 gal.) 140L (37.0 gal.)4 140L (37.0 gal.)4 208L (55 .0 gal.) 208L (55 .0 gal.) 1 Fill 6.4 mm to 14.2 mm (1/4” to 9/16”) below bottom of fill hole.
Capacities and specifications Item Ford part name Engine coolant Ford Premium Cooling System Fluid Motorcraft 5W-30 Super Premium Motor Oil Consult separate supplement Multi-Purpose Grease Engine oil (gasoline) Engine oil (diesel) Hinges, latches and striker plates Lock cylinders Power steering reservoir Automatic transmission Windshield washer fluid reservoir Disc brake caliper rails Penetrating Lubricant Motorcraft MERCONT Automatic Transmission Fluid Motorcraft MERCONT Automatic Transmission Flui
Capacities and specifications Item Ford part name Parking brake assembly (E-Super Duty) Motorcraft MERCONT Automatic Transmission Fluid Motorcraft SAE 75W140 High Performance Synthetic rear axle lubricant Motorcraft SAE 80W90 Premium rear axle lubricant Ford conventional and Traction-Lok axles * Dana conventional and Traction-Lok axles ** Dana 80 Axle (E-Super Duty) Dana Axle (E-350 van/wagon w/4.
Capacities and specifications complete refill of Dana Traction-Lok rear axles. eco_engine_data eco_engine_data_4.2 ENGINE DATA 4.2L ENGINE Displacement Bore X Stroke Induction Ignition Firing order Spark plug gap Compression ratio 4.2L (256 cid) V6 96.8 x 95.0 mm (3.81 x 3.74 in.) Sequential multi-port fuel injection Electronic distributorless ignition system (EDIS) 1-4-2-5-3-6 1.37 mm (.054 in.) 9.2:1 eco_engine_data_4.6 4.
Capacities and specifications eco_engine_data_6.8 6.8L ENGINE Displacement Bore X Stroke Induction Ignition Firing order Spark plug gap Compression ratio 178 6.8L (415 cid) V10 90.2 x 105.8 mm (3.55 x 4.17 in.) Sequential multi-port fuel injection Coil on plug 1-6-5-10-2-7-3-8-4-9 1.37 mm (.054 in.) 9.
Capacities and specifications eco_dimensions_van VEHICLE DIMENSIONS Van/wagon models 1 2 3 4 5 1 = Overall height 2 = Track front/rear 3 = Overall width (excluding mirrors) 4 = Wheelbase 5 = Overall length E-150 2054.8 mm (80.9 in.) 1762.8 mm (69.4 E-250 E-350 2118.4 mm 2136.1 mm (83.4 in.) (84.1 in.) in.)/1701.8 mm (67.0 in.) 2014.2 mm (79.3 in.) 3505 mm (138 in.) Regular van, 5379.7 mm (211.8 in.) Super van, 5892.8 mm (232.0 in.
Capacities and specifications eco_dimensions_stripped Cutaway/commercial stripped chassis models 1 = Overall height 2 = Track front/rear E-250 E-350 E-Super Duty Refer to Body Builder for specifications. 1762.8 mm 1762.8 mm 1762.8 mm (69.4 in.)/1701.8 (69.4 in.)/SRW (69.4 in.)/1973.6 mm (67.0 in.) 1701.8 mm mm (77.7 in.) (67.0 in.), DRW 1859.3 mm (73.2 in.) Refer to Body Builder for specifications. 3 = Overall width (excluding mirrors) 4 = Wheelbase 3149.6 mm (124 in.
eco_vin_incomplete_vehicle Capacities and specifications • On the safety compliance certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Incomplete vehicles On completed derivations of incomplete vehicles, the safety compliance certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle.
Reporting safety defects com_reporting_defects.01 REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Index Air bag supplemental restraint system ..........................................52 and child safety seats ..............54 description ................................52 disposal ......................................58 indicator light ...........................57 passenger air bag .....................55 Audio system (see Electronic sound system) .............................17 Battery .......................................144 servicing ..................................145 Brakes adjustment ......
Index Idle relearning ................................145 Ignition .........................................23 Inspection maintenance testing ...............164 Jump-starting your vehicle 120,122 attaching cables ......................121 disconnecting cables ..............122 Lamps cargo lamps ...............................30 courtesy lamps ..........................31 Lights, warning and indicator air bag ..........................................9 anti-lock brakes (ABS) ..............8 brake ...........
Index checking the pressure ............153 replacing ...........................116,155 rotating ....................................155 snow tires and chains ............156 spare tire .................................112 tire grades ...............................151 treadwear ................................151 Towing your vehicle .................123 Trailer towing ..............................94 safety chains .............................96 tips .............................................
Filling station information eco_filling_station Fuel information Fuel tank capacity Engine oil specifications Tire size and pressure Hood release location Fuel filler location 192 Unleaded only - 87 octane Refer to Refill capacities in the Capacities and specifications chapter.
