Contents Before driving Introduction 2 Instrumentation 6 Controls and features 16 Seating and safety restraints 60 Starting and driving Starting 84 Driving 89 Roadside emergencies 105 Servicing Maintenance and care 125 Capacities and specifications 175 Customer assistance 182 Reporting safety defects 193 Index 194 All rights reserved.
Introduction The following warning may be required by California law: CALIFORNIA Proposition 65 Warning Engine exhaust, some if its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm. ICONS Indicates a safety alert. Read the following section on Warnings. Indicates vehicle information related to recycling and other environmental concerns will follow.
Introduction WARNINGS Warnings provide information which may reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment. BREAKING-IN YOUR VEHICLE There are no particular breaking-in rules for your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is necessary to give the moving parts a chance to break in. INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack MAX MIN 5
Instrumentation Instrument cluster (pg. 8) Foglamp control * (pg. 42) Headlamp/ turn signal control (pg. 41) 60 70 50 40 E FUEL FILL 1/2 F C H 30 60 80 100 120 140 80 0 00113 THEFT 90 160 100 3 2 1 4 5 RPMx1000 6 7 8 LOW FUEL MIRROR L Power side view mirrors* (pg. 17) Speed control* (pg. 43) Instrument panel dimmer switch (pg. 16) 6 Driver air bag (pg.
Instrumentation Passenger air bag (pg. 72) Windshield wiper/ washer control (pg. 48) F MIST OFF IN H AM FM M SEEK TRACK TAPE CD SCAN TUNE DISCS EJ REW PREMIUM SOUND VOL PUSH ON 1 SIDE 1-2 BASS TREB BAL FADE FF DOLBY B NR + 2 3 4 5 6 COMP SHUF LO OFF A/C HI R.DEF MAX A/C Electronic sound system (pg. 18) Climate controls (pg.
Instrumentation WARNING LIGHTS AND CHIMES Base instrument cluster 60 70 50 E 1/2 40 F 30 80 90 120 140 160 40 200 0 0 0 0 MPH km/h SERVICE ENGINE SOON C 100 180 20 10 LOW FUEL 100 0 00000 20 FUEL FILL 80 60 H 110 120 – + ABS P ! BRAKE THEFT ZX2 coupe instrument cluster 60 70 50 80 100 40 120 140 80 E 1/2 F C H FUEL FILL 30 20 60 0 00000 P ! BRAKE – + 160 100 180 40 km/h 10 LOW FUEL THEFT 90 20 MPH 0 0 0 0 110 3 2 1 4 5 RPMx1000 6 7 8 120 ABS
Instrumentation Service engine soon Your vehicle is equipped with a SERVICE computer that monitors the engine’s ENGINE emission control system. This SOON system is commonly known as the On Board Diagnostics System (OBD II). The OBD II system protects the environment by ensuring that your vehicle continues to meet government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle.
Instrumentation Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity. Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire.
Instrumentation Anti-lock brake system (ABS) (If equipped) Momentarily illuminates when the ignition is turned to the ON ABS position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released.
Instrumentation Engine oil pressure Momentarily illuminates when the ignition is turned to the ON position and the engine is off. Illuminates when the oil pressure falls below the normal range. Stop the vehicle as soon as safely possible and switch off the engine immediately. Check the oil level and add oil if needed. Refer to Engine oil in the Maintenance and care chapter. Safety belt warning chime Sounds to remind you to fasten your safety belts.
Instrumentation ZX2 coupe instrument cluster gauges 60 70 50 80 100 40 120 140 80 E 1/ 2 F C H FUEL FILL 30 20 60 0 00000 P ! BRAKE – + 160 20 MPH 0 0 0 0 3 2 1 100 180 40 km/h 10 LOW FUEL THEFT 90 110 4 5 RPMx1000 6 7 8 120 ABS SERVICE ENGINE SOON Fuel gauge Displays approximately how much fuel is in the fuel tank (when the key is in the ON position). The fuel gauge may vary slightly when the 1/2 vehicle is in motion.
Instrumentation Never remove the coolant reservoir cap while the engine is running or hot. This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate. Speedometer Indicates the current vehicle speed. 60 70 50 80 100 40 120 30 0 00000 60 20 90 140 80 160 100 180 40 km/h 20 10 MPH Odometer Registers the total kilometers (miles) of the vehicle.
Instrumentation Tachometer (if equipped) Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer in the red zone may damage the engine.
Controls and features PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel during headlamp and parklamp operation. Coupe • Rotate up to brighten. • Rotate down to dim. Sedan • Rotate left to brighten • Rotate right to dim The dome lamp will not illuminate if the panel dimmer/dome lamp control is switched to OFF.
Controls and features POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition must be in ACC or ON position to adjust the power side view mirrors. To adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror. MIRRORS L 2. Move the control in the direction you wish to tilt the mirror. R MIRRORS L R 3. Return to the center position to lock mirrors in place.
Controls and features USING YOUR AUDIO SYSTEM AM/FM Stereo/Cassette H AM FM M TAPE SEEK SCAN BASS TUNE REW EJ TREB FF DOLBY B NR VOL PUSH ON + 1 2 3 4 5 6 BAL FADE SIDE 1-2 LO OFF A/C HI Volume/power control Press the control to turn the audio system on or off. Turn control to raise or lower volume. 18 R.
Controls and features If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. If you wish to maintain your preset volume level, turn the audio system off with the power control before switching off the ignition. AM/FM select The AM/FM select control works in radio modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands.
Controls and features Tune adjust in radio mode • Press the to move to the next frequency down the band (whether or not a listenable station is located there). Hold the to move through the frequencies quickly. • Press the to move to the next frequency up the band (whether or not a listenable station is for quick movement. located there). Hold SEEK TUNE Seek function The seek function control works in radio or tape mode.
Controls and features Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’s first side, direction automatically reverses to the opposite side of the tape.) To stop on a particular selection, press the control again.
Controls and features Speaker balance/fade adjust • Speaker sound distribution can be BASS TREB adjusted between the right and left speakers. • Press the BAL control. Toggle – + between the + and — control to adjust the speaker sound. BAL FADE • Speaker sound can be adjusted between the front and rear speakers. • Press the FADE control. Toggle between the + and — control to adjust the speaker sound. Inserting a tape Push only slightly when inserting a REW EJ cassette tape (with the open edge to the right).
Controls and features Fast forward The fast forward control works in tape mode. • In the tape mode, tape direction will automatically reverse when the end of the tape is reached. REW Tape side select Press this control to play the alternate side of a tape. FF 1 SIDE 1-2 Eject function Press the control to stop and eject a tape. REW EJ FF DOLBY B NR DolbyT noise reduction Dolbyt noise reduction operates only in tape mode.
Controls and features Setting the clock To set the hour, press the hour (h) control and press : • (+) to increase hour and • (−) to decrease hour 12: H M To set the minute, press the minute (m) control and press: • (+) to increase minutes and • (−) to decrease minutes.
Controls and features Volume/power control Press the control to turn the audio system on or off. VOL PUSH ON Turn control to raise or lower volume. VOL PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. If you wish to maintain your preset volume level, turn the audio system off with the power control before switching off the ignition.
Controls and features AM/FM select in CD mode Press this control to stop CD play and begin radio play. You can switch from CD play to tape play by simply inserting a tape into the cassette deck. Tune adjust The tune control works in radio or CD mode (if equipped). SEEK TRACK TUNE DISCS Tune adjust in radio mode • Press the to move to the next SEEK frequency down the band TRACK (whether or not a listenable station is located there). Hold the TUNE control to move through the DISCS frequencies quickly.
Controls and features Seek function The seek function control works in radio, tape or CD mode (if equipped). SEEK TRACK TUNE DISCS Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in tape mode • Press to listen to the previous selection on the tape. to listen to the next selection on the tape.
Controls and features Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’s first side, direction automatically reverses to the opposite side of the tape.) To stop on a particular selection, press the control again.
Controls and features Bass/treble adjust • The bass adjust control allows you to increase or decrease the audio system’s bass output. • The treble adjust control allows you to increase or decrease the audio system’s treble output. Speaker balance/fade adjust • Speaker sound distribution can be adjusted between the right and left speakers. • Speaker sound can be adjusted between the front and rear speakers.
Controls and features Rewind The rewind control works in tape and CD modes (if equipped). REW FF • In tape mode, radio play will continue until rewind is stopped (with the TAPE control) or the beginning of the tape is reached. • In CD mode, pressing the REW control for less than three seconds results in slow rewind. Pressing the control for more than three seconds results in fast rewind. Fast forward The fast forward control works in tape and CD modes (if equipped).
Controls and features DolbyT noise reduction Dolbyt noise reduction operates only in tape mode. Dolbyt noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolbyt noise reduction. Dolbyt noise reduction is manufactured under license from Dolbyt Laboratories Licensing Corporation. “Dolbyt” and the double-D symbol are trademarks of Dolbyt Laboratories Licensing Corporation.
Controls and features Setting the clock To set the hour, press the hour (h) control and press : • (+) to increase the hour and • (−) to decrease the hour To set the minute, press the minute (m) control and press: • (+) to increase the minute and • (−) to decrease the minute H M H M CD changer (if equipped) The CD changer is located in the trunk of your vehicle. Slide the door to access the CD changer magazine. Press 32 to eject the magazine.
Controls and features Make sure only one disc is inserted in each slot. Each disc must be inserted with the label surface upward. You may insert up to six CDs. COMPACT DIGITAL AUDIO 6 5 4 3 6 COMPACT DISC MAGAZINE 2 1 The magazine does not need to be full for the changer to operate. Radio power must be turned on to play the CDs in the changer. The magazine may be stored in the glove box when not being used. The CD magazine may be inserted or ejected with the radio power off.
Controls and features Troubleshooting the CD changer (if equipped) The laser beam used in the compact disc player is harmful to the eyes. Do not attempt to disassemble the case. If sound skips: • You may be traveling on a rough road, playing badly scratched discs or the disc may be dirty. Skipping will not scratch the discs or damage the player. If your changer does not work, it may be that: • A disc is already loaded where you want to insert a disc. • The disc is inserted with the label surface downward.
Controls and features • Do not expose tapes to direct sunlight, high humidity, extreme heat or extreme cold. Allow tapes that may have been exposed to extreme temperatures to reach a moderate temperature before playing. • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. • Remove loose labels before inserting tapes. • Do not leave tapes in the cassette player for a long time when not being played.
Controls and features Audio system warranties and service Refer to the “Warranty Guide” for audio system warranty information. If service is necessary, see your dealer or a qualified technician. CLIMATE CONTROL SYSTEM Heater only system (if equipped) LO OFF HI Fan speed control Controls the volume of air circulated in the vehicle. LO HI Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature.
Controls and features • (Floor and defrost)-Distributes outside air through the floor ducts and the windshield defroster ducts. • -Distributes outside air through the windshield defroster ducts. It can be used to clear ice or fog from the windshield. Operating tips • In humid weather, select before driving. This will reduce fogging on your windshield. After a few minutes, select any desired position.
Controls and features Fan speed control Controls the volume of air circulated in the vehicle. LO HI Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector control Controls the direction of the airflow to the inside of the vehicle. OFF A/C MAX A/C The air conditioning compressor will operate in all modes except and . However, the air conditioning will only function if the outside temperature is about 10°C (50°F) or higher.
Controls and features • OFF-Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to prevent undesirable odors from entering the vehicle. • (Panel and floor)-Distributes outside air through the instrument panel registers and the floor ducts. Heating and air conditioning capabilities are provided in this mode.
Controls and features • Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield). • If your vehicle has been parked with the windows closed during hot weather, the air conditioner will do a much faster job of cooling if you drive for two or three minutes with the windows open. This will force most of the hot, stale air out of the vehicle. Then operate your air conditioner as you would normally.
Controls and features AC I CK O0 ART ST III POSITIONS OF THE IGNITION 1. LOCK, locks the steering wheel, 3 gearshift lever (automatic transaxle only) and allows key removal. On 2 vehicles with a manual transaxle ON push the key in while turning to C II 4 lock. 2. ACCESSORY, allows the electrical accessories such as the radio to 1 operate while the engine is not running. 3. ON, all electrical circuits operational. Warning lights illuminated. Key position when driving. 4. START, cranks the engine.
Controls and features High beams Push forward to activate. Pull toward you to deactivate. OFF Flash to pass Pull toward you to activate and release to deactivate. OFF Foglamp control (if equipped) Rotate forward to activate.
Controls and features TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. OFF SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km/h (30 mph). ON OFF Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved. Do not shift the gearshift lever into N (Neutral) with the speed control on.
Controls and features To turn speed control off • Press OFF or • Turn off the vehicle ignition. ON OFF Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET/SET ACC/SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). RSM SET ACC CST If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the set speed. This is normal.
Controls and features To set a higher set speed • Press and hold SET/SET ACC/ SET ACCEL. Release the control RSM when the desired vehicle speed is reached or SET • Press and release SET/SET ACC/ ACC SET ACCEL. Each press will increase the set speed by 1.6 km/h (1 mph) or CST • Accelerate with your accelerator pedal. When the desired vehicle speed is reached, press and release SET/SET ACC/SET ACCEL. You can accelerate with the accelerator pedal at any time during speed control usage.
Controls and features To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (if equipped). Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed.
Controls and features To return to a previously set speed • Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph). RSM SET ACC CST TILT STEERING (IF EQUIPPED) Pull the tilt steering control down to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then push the control back up to lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving.
Controls and features WINDSHIELD WIPER AND WASHER • For intermittent wiping, move the control down one position and rotate the wiper switch to the desired position. F MIST OFF INT PULL INT 1 2 • For low speed wiping, move the control down two positions. • For high speed wiping, move the control down three positions. F MIST OFF INT PULL INT 1 2 • For mist wiping, move the control up one position. • To spray the washer fluid, pull the wiper control toward you.
Controls and features MOON ROOF (IF EQUIPPED) • Press and hold OPEN to raise the moon roof to the vent position. • Press OPEN again to fully open the moon roof. • Press the opposite end of the toggle control to close the moon roof from either position. OPEN Sliding shade The moon roof has a sliding shade that you can open or close when the moon roof is closed. INTERIOR LAMPS Dome lamp and map lamps (if equipped) The dome lamp is located overhead between the driver and passenger seats.
Controls and features If equipped with a moon roof, the map lamps are located on the moon roof control panel. Press the control next to the map lamp to illuminate the lamp. OPEN POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. U CHILDPROOF DOOR LOCKS When these locks are set, the rear doors cannot be opened from the inside. The rear doors can be opened from the outside when the doors are unlocked.
Controls and features POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. • Press the bottom portion of the rocker switch to open. Express down To make the driver window open fully without holding the window control, press the driver window control completely down and release quickly. Depress again to stop window operation.
Controls and features POSITIVE RETENTION FLOOR MAT Position the floor mat so that the eyelet is over the pointed end of the retention post and rotate forward to lock in. Make sure that the mat does not interfere with the operation of the accelerator or the brake pedal. To remove the floor mat, reverse the installation procedure.
Controls and features Keep vehicle doors and luggage compartment locked and keep keys out of a child’s reach. Unsupervised children could lock themselves in an open trunk and risk injury. Children should be taught not to play in vehicles. On hot days, the temperature in the trunk or vehicle interior can rise very quickly. Exposure of people or animals to these high temperatures for even a short time can cause death or serious heat-related injuries, including brain damage.
Controls and features Unlocking the doors Press this control to unlock the driver’s door. The interior lamps will illuminate. With the all-door remote entry system, press the control a second time within five seconds to unlock all doors. Locking the doors Press this control to lock all doors. On vehicles equipped with the driver’s door only remote entry system, only the driver’s door will lock. To confirm doors are closed and locked, press the lock control a second time within five seconds.
Controls and features Opening the trunk Press the control once to open the trunk. Ensure that the trunk is closed and latched before driving your vehicle. Failure to latch the trunk completely may cause objects to fall out of the trunk or block the rear view. Sounding a panic alarm Press this control to activate the alarm. To deactivate the alarm, press the control again or turn the ignition to ACC or ON. This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada.
Controls and features To replace the battery: 1. Twist a thin coin between the two halves of the transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART. 2. Place the positive (+) side of new battery in the same orientation. Refer to the diagram inside the transmitter unit. 3. Snap the two halves back together. Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle.
Controls and features AC I CK O0 ART ST III To program the transmitters yourself: • Insert a key in the ignition and 3 turn from 2 (ACC) to 3 (ON) eight times in rapid succession 2 (within 10 seconds) with the ON eighth turn ending in the 3 (ON) C II 4 position. The doors will lock/unlock to confirm that programming mode has been 1 entered. • Within 20 seconds, program a remote transmitter by pressing any button on a transmitter.
Controls and features Arming the anti-theft system Turn the ignition to OFF and press the lock control on the remote entry transmitter. Identifying an armed system While the system is arming, the THEFT light in the instrument cluster will illuminate for 30 seconds. After 30 seconds, THEFT will flash, indicating the system is armed. If the system is arming with the doors open, the THEFT light will stay illuminated until all the doors are closed and then illuminate for 30 seconds and begin flashing.
Controls and features A triggered system may also be disarmed by inserting the key and turning the ignition to ON/ACC or by pressing the panic control. Pressing the trunk control will prevent the alarm from sounding until the trunk is closed again. Using the ignition key to unlock doors/trunk will not disarm the anti-theft system. Disarming a triggered anti-theft system Press either the unlock or panic control to disarm the system.
Seating and safety restraints SEATING Adjustable head restraints Your vehicle’s seats may be equipped with head restraints which are vertically adjustable. The purpose of these head restraints is to help limit head motion in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as close to that position as possible. Refer to the following to raise and lower the head restraints.
Seating and safety restraints Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can reduce the effectiveness of the seat’s safety belt in the event of a collision. Lift handle to move seat forward or backward. Pull lever up to adjust seatback.
Seating and safety restraints Driver seat memory recliner (if equipped) • Pull control to adjust seatback. • To retain selected seatback position, release seatback by moving memory recliner control forward to release seatback. • Push seatback rearward until the seatback latches. This will be the first position selected.
Seating and safety restraints Folding rear seats (if equipped) Folding down the rear seats To fold the seatback down: • Press the latch control downward or pull up on strap and • Pull the seatback forward and down. Returning the seat to the upright position Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion.
Seating and safety restraints To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag SRS is provided. It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle.
Seating and safety restraints When to use the automatic locking mode • Anytime a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible. Refer to Safety Restraints for Children or Safety Seats for Children later in this chapter. How to use the automatic locking mode • Buckle the combination lap and shoulder belt.
Seating and safety restraints How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Front safety belt height adjustment (if equipped) Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder.
Seating and safety restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle. To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. Shorten and fasten the belt when not in use.
Seating and safety restraints Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... Then... The safety belt warning light illuminates1-2 minutes and the warning chime sounds 4-8 seconds. The safety belt warning light and warning chime turn off. The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and safety restraints The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given... 9Crashes are rare events9 Consider... 36 700 crashes occur every day. The more we drive, the more we are exposed to 9rare9 events, even for good drivers. 1 in 4 of us will be seriously injured in a crash during our lifetime. 9I’m not going far9 3 of 4 fatal crashes occur within 25 miles of home.
Seating and safety restraints One time disable Anytime the safety belt is buckled and then unbuckled during an ignition ON cycle, Belt Minder will be disabled for that ignition cycle only. Deactivating/activating the belt minder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure.
Seating and safety restraints 6. Within seven seconds of the safety belt warning light turning off, buckle then unbuckle the safety belt. • This will disable Belt Minder if it is currently enabled, or enable Belt Minder if it is currently disabled. 7. Confirmation of disabling Belt Minder is provided by flashing the safety belt warning light four times per second for three seconds. 8.
Seating and safety restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Your vehicle is equipped with a crash sensing and diagnostic module which records information about the air bag and sensor systems. In the event of a collision this module may save information related to the collision including information about the air bag system and impact severity.
Seating and safety restraints Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver air bag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries.
Seating and safety restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Air bags can kill or injure a child in a child seat.
Seating and safety restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the air bag. Small amounts of sodium hydroxide may be present which may irritate the skin and eyes, but none of the residue is toxic.
Seating and safety restraints The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to the Air bag readiness section in the Instrumentation chapter.
Seating and safety restraints must put them in safety seats made especially for children. Check your local and state or provincial laws for specific requirements regarding the safety of children in your vehicle. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use.
Seating and safety restraints back on the seat cushion when the lower legs hang over the edge of the seat cushion. You may wish to discuss the special needs of your child with your pediatrician. SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle.
Seating and safety restraints • Put the safety belt in the automatic locking mode. Refer to Automatic locking mode (passenger side front and outboard rear seating positions) (if equipped). Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching safety seats with tether straps.
Seating and safety restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage.
Seating and safety restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8.
Seating and safety restraints Attaching child safety seats with tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap. The rear seats of your vehicle are equipped with built-in tether strap anchors located behind the seats as described below.
Seating and safety restraints For vehicles with adjustable head restraints, route the tether strap under the head restraint and between the head restraint posts, otherwise route the tether strap over the top of the seatback. 3. Locate the correct anchor for the selected seating position. 4. Clip the tether strap to the anchor as shown. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 5.
Starting PREPARING TO START YOUR VEHICLE Engine starting is controlled by the powertrain control system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting. Only use the accelerator when you have difficulty starting the engine. For more information on starting the vehicle, refer to Starting the engine in this chapter.
Starting 2. Make sure the headlamps and vehicle accessories are off. 3. Make sure the parking brake is set. If starting a vehicle with an automatic transaxle: • Make sure the gearshift is in P (Park). P R N D D L If starting a vehicle with a manual transaxle: • Push the clutch pedal to the floor.
Starting CK O0 AC I ART ST III 4. Turn the key to 3 (ON) without 3 turning the key to 4 (START). If there is difficulty in turning the 2 key, firmly rotate the steering wheel ON C II 4 left and right until the key turns freely.
Starting STARTING THE ENGINE Whenever you start your vehicle, release the key as soon as the engine starts. Excessive cranking could damage the starter. AC I CK O0 ART ST III 1. Turn the key to 4 (START) 3 without pressing the accelerator pedal and release as soon as the 2 engine starts. The key will return to ON 3 (ON). C II 4 2. If the temperature is above –12° C (10° F) and the engine does not start within five seconds on the first 1 try, turn the key to OFF, wait 10 seconds and try again. 3.
Starting Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes. These fumes are harmful and could kill you. Have the exhaust and body ventilation systems checked whenever: • the vehicle is raised for service.
Driving BRAKES Your service brakes are self-adjusting. Refer to the scheduled maintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Driving ABS warning lamp ABS The ABS warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock P ! brake system is disabled and normal braking is still effective unless the brake warning light also remains BRAKE illuminated with parking brake released.
Driving The BRAKE warning lamp in the P ! instrument cluster illuminates and remains illuminated (when the ignition is turned ON) until the BRAKE parking brake is released. The parking brake is not recommended to stop a moving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Driving • high crosswinds • wheels out of alignment • loose or worn components in steering linkage AUTOMATIC TRANSAXLE OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) unless the brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with the brake pedal depressed: 1. Continue depressing the brake pedal, and remove the shift-lock override cap with a 2.
Driving 3. Push and hold the thumb button. 4. Move the gearshift lever. If it is necessary to use the above procedure to move the gearshift lever, it is possible that a fuse has blown and the vehicle’s brakelamps may not be operating properly. Refer to Fuses and relays in the Roadside emergencies chapter. P R N D D L Do not drive your vehicle until you verify that the brakelamps are working.
Driving Understanding gearshift positions Hold the brake pedal down while you move the gearshift lever from P (Park) to another position. If you do not hold the brake pedal down, your vehicle may move unexpectedly and injure someone. P (Park) Always come to a complete stop before shifting into P (Park). Make sure that the gearshift lever is securely latched in P (Park). This locks the transaxle and prevents the front wheels from rotating.
Driving N (Neutral) With the gearshift lever in the N (Neutral) position, the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. P R N D D L (Overdrive) The overdrive position is the normal driving position for an automatic overdrive transaxle. It works the same way as D (Drive) but shifts to a fourth gear-an overdrive gear-when your vehicle cruises at a constant speed for any length of time.
Driving D (Drive) D (Drive) eliminates the needless shifting between third and fourth gears that your vehicle may do when driving in hilly terrain. It also gives more engine braking than overdrive to slow your vehicle on downgrades. P R N D D L L (Low) Use L (Low) when added engine braking is desired or when descending steep hills. P R N D D L The automatic transaxle will shift into the proper gear to ascend any grade without any need to shift to L (Low).
Driving MANUAL TRANSAXLE OPERATION (IF EQUIPPED) Using the clutch Vehicles equipped with a manual transaxle have a starter interrupt interlock that prevents cranking of the engine unless the clutch pedal is depressed. When starting a vehicle with a manual transaxle, you must: 1. Put the gearshift lever in the neutral position. 1 3 5 2 4 R 2. Hold down the brake pedal. 3. Depress the clutch pedal. AC I CK O0 ART ST III 4.
Driving Parking your vehicle 1. Apply the brake and shift into the neutral position. 1 3 5 2 4 R 1 3 5 2 4 R 2. Set the parking brake. 3. Shift into 1 (First).
Driving 4. Turn engine off and remove the key. 3 2 AC I CK O0 ON II ART ST III C 4 L 1 Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully.
Driving Put the gearshift lever into the neutral position and wait at least three seconds before shifting into R (Reverse). 1 3 5 2 4 R You can shift into R (Reverse) only by moving the gearshift lever from left of 3 (Third) and 4 (Fourth) gears before you shift into R (Reverse). This is a special lockout feature which prevents you from shifting into R (Reverse) when you downshift from 5 (Fifth).
Driving • Maximum Trailer Weight Rating: Maximum weight of a trailer the vehicle is permitted to tow. The maximum trailer weight rating is determined by subtracting the vehicle curb weight for each engine/transmission combination, any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle. • Maximum Trailer Weight: Maximum weight of a trailer the loaded vehicle (including passengers and cargo) is permitted to tow.
Driving TRAILER TOWING Your vehicle is capable of towing a trailer up to 454 kg (1 000 lbs.) gross trailer weight with a maximum tongue load of 45 kg (100 lbs.). Do not tow a trailer until your vehicle has been driven at least 800 km (500 miles). Towing a trailer places an additional load on your vehicle’s engine, transaxle, brakes, tires and suspension. Inspect these components carefully after towing. Do not exceed the GVWR or the GAWR specified on the certification label.
Driving Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations.
Driving • After you have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • When stopped in traffic for long periods of time in hot weather, place the gearshift in P (Park) and increase idle speed. This aids engine cooling and air conditioner efficiency. • Vehicles with trailers should not be parked on a grade. If you must park on a grade, place wheel chocks under the trailer’s wheels.
Roadside emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the Basic warranty period (Canada) or New Vehicle Limited Warranty period (U.S.
Roadside emergencies Roadside coverage beyond basic warranty In the United States, you may purchase additional roadside assistance coverage beyond this period through the Ford Auto Club by contacting your Ford or Lincoln Mercury dealer. Similarly in Canada, you may purchase additional coverage beyond the basic coverage period by consulting the Ford Roadside Assistance Club brochure or by calling 1–877–294–CLUB (1–877–894–2582).
Roadside emergencies • Right side of the trunk behind the trunk liner. •Driver’s foot well, behind the kick panel. The fuel pump shut-off switch, depending on application, is located on the right side of the trunk behind the trunk liner or in the driver’s foot well, behind the kick panel.
Roadside emergencies Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on the reset button. 4. Turn the ignition to the ON position. Pause for a few seconds and return the key to the OFF position. 5. Make a further check for leaks in the fuel system.
Roadside emergencies Standard fuse amperage rating and color COLOR Fuse Rating Mini Fuses Standard Fuses Maxi Fuses 2A 3A 4A 5A 7.
Roadside emergencies Passenger compartment fuse panel Coupe The fuses are coded as follows: P. Window (C.B.
Roadside emergencies Fuse/Relay Location WIPER STOP TAIL SUN ROOF ASC P. WINDOW CIGAR AIR BAG FOG AUDIO FUEL INJ.
Roadside emergencies The fuses are coded as follows: Fuse/Relay Location R.
Roadside emergencies Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses. Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
Roadside emergencies Fuse/Relay Location BTN ABS COOLING FAN OBD-II FUEL PUMP HEAD RH HEAD LH * Fuse Link Fuse Amp Power Distribution Box Description Rating 40A* Hazard, Stop, Door Lock, Tail, Room and Horn Fuses of the I/P Fuse Panel 60A* ABS Main Relay 40A* Constant Control Relay Module (Cooling Fan) 10A* Data Link Connector (DLC), Instrument Cluster 20A** Constant Control Relay Module (Fuel Pump) 10A** Headlamps 10A** Headlamps Cartridge **Fuse COOLING FAN 40A (ABS) 60A BTN 40A MAIN 100A DEFOG 30A
Roadside emergencies The high-current fuses are coded as follows. Fuse/Relay Location FUEL INJ.
Roadside emergencies When driving with the temporary spare tire do not: • exceed 80 km/h (50 mph) under any circumstances • load the vehicle beyond maximum vehicle load rating listed on the Safety Compliance Label • tow a trailer • use tire chains • drive through an automatic car wash, because of the vehicle’s reduced ground clearance • try to repair the temporary spare tire or remove it from its wheel • use the wheel for any other type of vehicle Tire change procedure 1.
Roadside emergencies 2. Place gearshift lever in P (Park) (automatic transaxle) or R (Reverse) (manual transaxle), turn engine OFF, and block the diagonally opposite wheel. • Automatic P R N D D L • Manual 1 3 5 2 4 R 3. Remove the jack, jack handle and spare tire.
Roadside emergencies 4. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. 5. Put the jack in the jack notch next to the door of the tire you are changing. Turn the handle clockwise until the wheel is completely off the ground. 6. Remove the lug nuts with the lug wrench. 7. Replace the flat tire with the spare tire, making sure the valve stem is facing outward. Reinstall the lug nuts until the wheel is snug against the hub.
Roadside emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Do not push start your vehicle. You could damage the catalytic converter. Batteries contain sulfuric acid which can burn skin, eyes, and clothing, if contacted. Do not attempt to push start your vehicle. Automatic transmissions do not have push-start capability. Preparing your vehicle 1.
Roadside emergencies Connecting the jumper cables + + – – 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Roadside emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. + + – – 2.
Roadside emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a Scheduled Maintenance Guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide necessary parts and service. Check your “Warranty Guide” to find out which parts and services are covered.
Maintenance and care 1. Set the parking brake and ensure the gearshift is securely latched in P (Park). P R N D D L 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly. • Manual transaxle: 1. Set the parking brake, depress the clutch and place the gearshift in 1 (First).
Maintenance and care 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly. 1 3 5 2 4 R Working with the engine on • Automatic transaxle: 1. Set the parking brake and ensure the gearshift is securely latched in P (Park). 2. Block the wheels to prevent the vehicle from moving unexpectedly.
Maintenance and care Do not start your engine with the air cleaner removed and do not remove it while the engine is running. • Manual transaxle: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels to prevent the vehicle from moving unexpectedly. 1 3 5 2 4 R Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Maintenance and care OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood. 3. Lift the hood and secure it with the prop rod.
Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.0L SOHC I4 engine 9 8 1. 2. 3. 4. 5. 6. 7. 8. 9.
Maintenance and care 2.0L DOHC Zetec engine 9 8 7 1 2 3 6 1. 2. 3. 4. 5. 6. 7. 8. 9.
Maintenance and care ENGINE OIL Checking the engine oil Refer to the Scheduled Maintenance Guide for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (automatic transaxle) or 1st (manual transaxle). 4. Open the hood. Protect yourself from engine heat. 5.
Maintenance and care • 2.0L DOHC Zetec engine ADD FULL 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7.
Maintenance and care 3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise until three clicks can be heard. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed.
Maintenance and care BRAKE FLUID Checking and adding brake fluid Brake fluid should be checked and refilled as needed. Refer to the Scheduled Maintenance Guide for the service interval schedules. 1. Clean the reservoir cap before removal to prevent dirt or water from entering the reservoir. 2. Visually inspect the fluid level. 3. If necessary, add brake fluid from a clean un-opened container until MAX the level reaches MAX. Do not fill above this line. MIN 4.
Maintenance and care CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the Scheduled Maintenance Guide for the service interval schedules. The clutch master cylinder and brake master cylinder are part of the same system; both are refillable through the brake master cylinder with brake fluid. During normal operation, the fluid level in the brake fluid reservoir should remain constant. For more information on brake fluid maintenance, refer to Brake fluid in this chapter. Brake fluid is toxic.
Maintenance and care •Sedan Check the washer fluid whenever you stop for fuel. The reservoir is symbol. highlighted with a If the level is low, add enough fluid to fill the reservoir. In very cold weather, do not fill the reservoir all the way. Only use a washer fluid that meets Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter.
Maintenance and care • protection against rust and other forms of corrosion. • an accurate temperature readout from the engine coolant gauge. The engine coolant must be maintained at the correct fluid level and concentration to work properly. If the engine coolant fluid level and concentration is not maintained correctly, damage to the engine and cooling system may result. • Coupe • Sedan When the engine is cold, check the level of the engine coolant in the reservoir.
Maintenance and care • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty. If the reservoir is low or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter.
Maintenance and care • NEVER increase the coolant concentration above 60%. • NEVER decrease the coolant concentration below 40%. • Engine coolant concentrations above 60% or below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage. Plain water may be added in an emergency, but you must replace it with a 50/50 mixture of engine coolant and distilled water as soon as possible.
Maintenance and care Always dispose of used automotive fluids in a responsible manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in the Capacities and specifications chapter. Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter.
Maintenance and care Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the Scheduled Maintenance Guide for the service interval schedules. If adding fluid is necessary, use only MERCONt ATF. • Coupe • Sedan 1.
Maintenance and care 5. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the range between the MIN and MAX lines. Be sure to put the cap back on the reservoir. TRANSMISSION FLUID Checking automatic transmission fluid Refer to your Scheduled Maintenance Guide for scheduled intervals for fluid checks and changes. Your transaxle does not consume fluid. However, the fluid level should be checked if the transaxle is not working properly, i.e.
Maintenance and care Correct fluid level The transmission fluid should be checked at normal operating temperatures 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles) of driving. The transmission fluid should be in this range if at normal operating 20 C 65 C temperature (66°C-77°C [150°F-170°F]). High fluid level Fluid levels above the safe range may result in transaxle failure.
Maintenance and care Checking and adding manual transmission fluid 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Fluid level should be at bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to the Capacities and specifications chapter.
Maintenance and care BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the Scheduled Maintenance Guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and care When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution.
Maintenance and care R TU LE AD RE N • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RECYCLE AIR FILTER MAINTENANCE Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed.
Maintenance and care WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades. Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water.
Maintenance and care Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S.
Maintenance and care The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles).
Maintenance and care Replacing the tires Replace the tires when the wear band is visible through the tire treads. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity. Use only the tire combinations recommended on the label. If you do not follow these precautions, your vehicle may not drive properly and safely.
Maintenance and care recommended that steel wheels are used of the same size and specifications as those originally installed. Follow these guidelines when using snow tires and chains: • Do not use tire chains on aluminum wheels. Chains may chip the wheels. • Use only SAE Class S chains. • Install chains securely, verifying that the chains do not touch any wiring, brake lines or fuel lines. • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains.
Maintenance and care If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel system to work improperly in a collision, which may result in possible personal injury. Automotive fuels can cause serious injury or death if misused or mishandled. Gasoline may contain benzene, which is a cancer-causing agent.
Maintenance and care • Be particularly careful if you are taking “Antabuse” or other forms of disulfiram for the treatment of alcoholism. Breathing gasoline vapors, or skin contact could cause an adverse reaction. In sensitive individuals, serious personal injury or sickness may result. If fuel is splashed on the skin, promptly wash skin thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction.
Maintenance and care If the “Service Engine Soon/Check Engine” indicator comes on and stays on when you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle.
Maintenance and care with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different brand of “Regular” unleaded gasoline. “Premium” unleaded gasoline is not recommended (particularly in the United States) because it may cause these problems to become more pronounced.
Maintenance and care Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used.
Maintenance and care • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up. • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2.
Maintenance and care • • • • • • • • • • Anticipate stopping; slowing down may eliminate the need to stop. Sudden or hard accelerations may reduce fuel economy. Slow down gradually. Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15% less fuel than traveling at 105 km/h [65 mph]). Revving the engine before turning it off may reduce fuel economy. Using the air conditioner or defroster may reduce fuel economy.
Maintenance and care • Fuel economy may decrease with lower temperatures during the first 12–16 km (8–10 miles) of driving. • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windows for high speed driving. EPA window sticker Every new vehicle should have the EPA window sticker.
Maintenance and care Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Illumination of the “Service Engine Soon” light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly.
Maintenance and care engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. BULBS Replacing exterior bulbs It is a good idea to check the operation of the following lights frequently: • Headlamps • Turn signals • Foglamps (if equipped) • High-mount brakelamp • Tail lamps • Brakelamps • Backup lamps • License plate lamp • Hazard flashers Do not remove lamp bulbs unless they will be replaced immediately.
Maintenance and care 5. Remove the bulb retaining ring by rotating it counterclockwise. 6. Without turning, remove the old bulb from the lamp assembly by pulling it straight back out of the lamp assembly and replace. Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. 7.
Maintenance and care Replacing foglamp bulbs 1. Remove the bulb socket from the foglamp by turning counterclockwise. 2. Disconnect the electrical connector from the foglamp bulb. 3. Connect the electrical connector to the new foglamp bulb. 4. Install the bulb socket in the foglamp turning clockwise. Replacing high-mount brakelamp bulbs To remove the brakelamp bulb: 1. Push the center of the push pins in to release tension. 2.
Maintenance and care Tail lamp/turn signal/backup lamp bulbs The tail/turn signal lamp and backup lamp bulbs are located in the same portion of the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb. 1. Open trunk to expose the tail lamp assembly. Remove the two screws from the front of the lamp. 2. The tail lamp has hidden fasteners which can be disengaged by hitting the lamp, with the side of your hand, toward the side of the vehicle. 3.
Maintenance and care License plate lamps To change the license plate bulbs: 1. Remove two screws and the license plate lamp assembly from the rear bumper. 2. Carefully pull the bulb out from the lamp assembly and push in the new bulb. 3. Install the lamp assembly on rear bumper with two screws. Replacing backup lamp bulbs For bulb replacement, see a dealer or qualified technician. INTERIOR BULBS Dome lamp 1.
Maintenance and care Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time.
Maintenance and care Horizontal aim adjustment 1. Park the vehicle on a level surface. 2. With the hood open, locate the horizontal indicator and the adjusting screw. They are located below the viewing window at the rear of the headlamp assembly. 3. The “L” and “R” under the viewing window on the top of the headlamp refer to the directional change (left or right) of the horizontal aim. 4.
Maintenance and care DN UP 3. The “UP” and “DN” on the bubble indicate the directional change (up or down) of the vertical aim. 4. Use a 4 mm wrench or socket to turn the vertical adjusting screw clockwise or counterclockwise until the bubble is centered between the lines. Repeat the above process to the other headlamp, if necessary. CLEANING AND CARING FOR YOUR VEHICLE Refer to the Customer Assistance chapter for a list of Ford-approved cleaners, polishes and waxes.
Maintenance and care Waxing your vehicle Waxing your vehicle on a regular basis will reduce minor scratches and paint damage. Wax when water stops beading on the surface. This could be every three or four months, depending on operating conditions. Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a clean cloth to remove any bugs before waxing your vehicle. Use tar remover to remove any tar spots. Avoid getting wax on the windshield, or on any surfaces which appear coarse or bumpy.
Maintenance and care Underbody Flush the complete underside of vehicle frequently. Keep body drain holes unplugged. Inspect for road damage. Cleaning mirrors Do not clean your mirrors with a dry cloth or abrasive materials. Use a soft cloth and mild detergent and water. Be careful when removing ice from outside mirrors because you may damage the reflective surface. Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle.
Maintenance and care • Never apply anything to the drive belt (including belt dressing). • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. Cleaning the instrument panel Clean with a damp cloth, then dry with a dry cloth. Avoid cleaner or polish that increases the gloss of the upper portion of the instrument panel.
Maintenance and care Do not use chemical solvents or strong detergents when cleaning the seat mounted side air bag. Such products could contaminate the side air bag system and affect performance of the side air bag in a collision. Woodtone trim Wipe stains with a soft cloth and a multi-purpose cleaning solution. Inside windows Use Ultra-Clear Spray Glass Cleaner (E4AZ-19C507–AA) for the inside windows if they become fogged.
Capacities and specifications MOTOCRAFT PART NUMBERS Component 2.0L SOHC I4 engine FA-1643 FG-862 BXT-58 FL-400–S EV-244 AGSF-34EE** Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs* 2.0L DOHC Zetec engine FA-1643 FG-862 BXT-58 FL-2005 EV-224 AZFS-32FE** * Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. ** If a spark plug is removed for inspection, it must be reinstalled in the same cylinder.
Capacities and specifications Fluid Power steering fluid Transmission fluid Windshield washer fluid Ford Part Name Motorcraft MERCONt ATF Motorcraft MERCONt ATF Ultra-Clear Windshield Washer Concentrate Application Capacity All Fill to line on reservoir 3.9L (4.1 quarts) 3.35L (3.55 quarts) 2.2L (2.32 quarts) Automatic transaxles Manual transaxles All 1 Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color).
Capacities and specifications Ford Part Name or Equivalent Manual transaxle Motorcraft MERCONt ATF Engine oil Motorcraft SAE 5W-30 Super Premium Motor Oil Constant CV Joint Grease velocity joints (High Temp.
Capacities and specifications VEHICLE DIMENSIONS Vehicle dimensions (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track - Front (5) Track - Rear Coupe mm (in) 4 451.0 (175.2) 1 712.0 (67.4) 1 328.4 (52.3) 2 499.0 (98.4) 1 435.1 (56.5) 1 435.1 (56.5) 5 2 • Coupe and Sedan models 178 Sedan mm (in) 4 432.3 (174.5) 1 681.0 (66.2) 1 351.0 (53.2) 2 499.0 (98.4) 1 435.1 (56.5) 1 435.1 (56.
Capacities and specifications 5 2 • Coupe model 3 4 1 • Coupe model 179
Capacities and specifications 4 1 • Sedan model IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification Label be affixed to a vehicle and prescribe where the Certification Label may be located. The Certification Label is located on the front door latch pillar on the driver’s side. MFD. BY FORD MOTOR CO. IN U.S.A.
Capacities and specifications Vehicle identification number The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block and transmission.
Customer assistance Ford Extended Service Plan You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service Company (in the U.S.) and Ford of Canada (in Canada).
Customer assistance If you have questions or concerns, or are unsatisfied with the service you are receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing dealership. 2. If your inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Assistance Center.
Customer assistance If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Assistance Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Assistance Center 16800 Executive Plaza Drive P.O.
Customer assistance dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss Warranty Act or state replacement or repurchase laws. THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes • available free to owners and lessees of qualifying Ford Motor Company vehicles The Dispute Settlement Board may not be available in all states.
Customer assistance Eligibility may differ according to state law. For example, see the unique brochures for California, West Virginia, Georgia and Wisconsin purchasers/lessees. Board membership The Board consists of: • three consumer representatives • a Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm.
Customer assistance • the names (if known) of all the people you contacted at the dealership(s) • a description of the action you expect to resolve your concern You will receive a letter of explanation if your application does not qualify for Board review. Oral presentations If you would like to make an oral presentation, indicate YES to question #6 on the application.
Customer assistance You may also contact the North American Customer Assistance Center at 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952 or by writing to the Center at the following address: Ford Motor Company Customer Assistance Center 16800 Executive Plaza Drive P.O.
Customer assistance The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S.
Customer assistance Ford Deluxe Leather and Vinyl Cleaner (not available in Canada) Motorcraft Vinyl Cleaner (Canada only) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) Ford Extra Strength Upholstery Cleaner (Canada only) Ford Extra Strength Upholstery Cleaner (not available in Canada) Ford Metal Surface Cleaner Ford Multi-Purpose Cleaner* Motorcraft Car Wash Concentrate Motorcraft Carlite Glass Cleaner Ford Spot and Stain Remover* Ford Super Premium Tire and Trim Dressing Ford Tri
Customer assistance Comfort and convenience Air conditioner Cargo nets Cargo organizers Engine block heaters Travel equipment Auto headlamps with daytime running lights (DRL) Console armrest Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Heavy-duty battery Removable luggage rack Removable luggage rack adapters Soft luggage cover Speed control Protection and appearance equipment Air bag anti-theft locks Carpet floor mat
Customer assistance • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information.
Reporting safety defects REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Index Air bag supplemental restraint system ..........................72 and child safety seats ..............74 description ................................72 disposal ......................................76 driver air bag ............................74 indicator light ......................10,76 operation ...................................74 passenger air bag .....................74 Air cleaner filter ................148,175 Air conditioning ..........................36 Antifreeze (see Engine coolant) .
Index Coolant checking and adding ..............137 refill capacities .................141,175 specifications ...................176,177 Cruise control (see Speed control) ....................43 Customer Assistance ................105 Ford accessories for your vehicle ......................189 Ford Extended Service Plan ............................182 Getting assistance outside the U.S. and Canada ..............188 Getting roadside assistance ...105 Getting the service you need ....................
Index Gas mileage (see Fuel economy) .................158 Gauges ....................................12,13 engine coolant temperature gauge ...................13 fuel gauge ..................................13 odometer ...................................14 speedometer .............................14 tachometer ................................15 trip odometer ............................14 GAWR (Gross Axle Weight Rating) .....100 definition .................................100 driving with a heavy load .....
Index Manual transaxle .........................97 fluid capacities ........................175 lubricant specifications ..........177 reverse .......................................99 Mirrors cleaning ...................................172 side view mirrors (power) .......17 Moon roof ....................................49 Motorcraft parts .................158,175 Octane rating ............................156 Odometer .....................................14 Oil (see Engine oil) ..................
Index fluid, checking and adding (manual) .................................145 lubricant specifications ..........176 Trip odometer .............................14 Trunk ...........................................52 remote release .....................17,55 Turn signal .............................11,43 Vehicle dimensions ...................178 Vehicle Identification Number (VIN) ..........................................181 Vehicle loading ..........................100 Ventilating your vehicle ............
Filling station information Item Required fuel Fuel tank capacity Tire size and pressure Hood release Oil capacity (includes filter change) Engine oil Coolant capacity 1 Power steering fluid capacity Automatic transaxle capacity Manual transaxle capacity Information Unleaded fuel only - 87 octane 48.5L (12.8 gallons) Refer to the Certification Label inside of driver’s door. Pull handle under the left side of the instrument panel. Sedan/wagon-3.8L (4.0 quarts) ZX2-4.25L (4.