Table of Contents Introduction Instrument Cluster 4 10 Warning and control lights Gauges 10 14 Entertainment Systems 17 AM/FM AM/FM AM/FM AM/FM stereo stereo cassette stereo cassette with CD stereo with CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control (Cruise control) 17 17 28 36 70 70 71 76 76 77 79 84 84 85 86 8
Table of Contents Locks and Security 97 Keys Locks Anti-theft system 97 97 97 Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving 101 109 119 124 136 Starting Brakes Transmission operation Vehicle loading Trailer towing 136 140 145 149 151 Roadside Emergencies 158 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Table of Contents Cleaning Underbody preservation Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 191 195 198 199 201 204 216 229 235 236 240 Accessories 248 Index 251 All rights reserved.
Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Introduction Please read the section Air bag in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF. Notice to owners of diesel-powered vehicles Read the 7.
Introduction If your vehicle is equipped with the Ford Ambulance Preparation Package, it will be indicated on the Certification label. The label is located on the driver’s side door pillar or on the rear edge of the driver’s door. You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 7.3L Diesel engine equipped vehicles.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System/Check Engine/Service Engine Soon Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster If the light remains on, have your vehicle serviced at the first available opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity.
Instrument Cluster Anti-lock brake system (ABS) To confirm the anti-lock brake system (ABS) warning light is ABS functional it will momentarily illuminate when the ignition is turned to the ON position (alternatively for some vehicles when the ignition is moved from the ON position to the START position, the light will momentarily illuminate just prior to reaching the START position). If the light remains on, continues to flash or fails to illuminate, have the ABS serviced immediately.
Instrument Cluster Speed control (if equipped) Illuminates when the speed control is activated. Oil pressure/Engine coolant Illuminates when the engine coolant temperature is above the normal range or the engine oil pressure is outside normal range. Check the engine oil and coolant level refer to Adding engine oil and Adding coolant in the Maintenance and specifications chapter.
Instrument Cluster BeltMinder姟 chime Sounds intermittently to remind you to fasten your safety belts. Supplemental restraint system (SRS) warning chime Sounds when a malfunction in the supplemental restraint system (front or side airbags) has been detected. Have the supplemental restraint system inspected immediately. Headlamps on warning chime (if equipped) Sounds when the headlamps or parking lamps are on, the key is removed from the ignition and the driver’s door is opened.
Instrument Cluster Never remove the coolant reservoir cap while the engine is running or hot. Steam and scalding liquid from a hot cooling system can burn you badly. This gauge indicates the temperature of the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate.
Instrument Cluster Fuel gauge Displays approximately how much fuel is in the fuel tank. The fuel F gauge may vary slightly when the vehicle is in motion or on a grade. When refueling the vehicle from E empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel. The FUEL DOOR icon and arrow indicates which side of the vehicle the fuel filler door is located. Speedometer Indicates the current vehicle speed.
Entertainment Systems USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers) VOL PUSH ON TONE TONE VOL ST SEEK DX FM 12 TUNE CLK 1 2 3 4 AM/FM AM/FM Stereo (with 4 speakers and fade capability) VOL PUSH ON TONE TONE VOL ST SEEK DX FM 12 TUNE CLK AM / FM STEREO 1 2 3 4 AM/FM 17
Entertainment Systems Volume/power control Press the control to turn the audio system on or off. VOL PUSH ON Turn the control to raise or lower volume. VOL PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output.
Entertainment Systems Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the TONE control three times, then use the volume knob to adjust the desired level. Speaker fade adjust (if equipped) Speaker sound can be adjusted between the front and rear speakers. Press the TONE control four times, then use the volume knob to adjust the desired level. VOL PUSH ON TONE CLK VOL PUSH ON TONE CLK Seek function The seek function control works in radio mode.
Entertainment Systems Radio station memory preset 1 2 3 4 The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2). Setting memory preset stations 1. Select the frequency band with the AM/FM select control. 2. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. 3.
Entertainment Systems To set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control: TONE CLK • to decrease minutes and • to increase minutes. The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for ten seconds, when the radio is turned on, and then revert to clock information.
Entertainment Systems AM/FM STEREO CASSETTE VOL - PUSH ON AM CLK ST FM1 BASS TREB BAL FADE FM SEEK SCAN SIDE REW EJ TUNE 1 2 3 Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume. 4 5 TAPE AMS 1-2 FF 6 VOL - PUSH ON VOL - PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Entertainment Systems Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output. BASS Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. TREB Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. BAL Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers.
Entertainment Systems Seek function The seek function control works in radio mode. Seek function in radio mode to find the next • Press listenable station down the frequency band. to find the next • Press listenable station up the frequency band. Scan function The scan function works in radio mode. SCAN Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode.
Entertainment Systems Setting memory preset stations 1. Select the frequency band with the AM or the FM select control. 2. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. 3. Press and hold a memory preset control until the sound returns, indicating the station is held in memory on the control you selected. 1 2 3 Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode.
Entertainment Systems When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information. Any time that the media is changed, (new radio station, etc.), the media information will again display for 10 seconds before reverting back to the clock. In media mode, the media information will always be displayed. Tune adjust The tune control works in radio mode.
Entertainment Systems In order to ensure proper operation of the AMS feature, the tape MUST have a blank section of at least four seconds duration between programs. Rewind The rewind control works in tape mode. To rewind in tape mode, press the REW control. SIDE REW 1-2 FF Fast forward The fast forward control works in SIDE 1 - 2 tape mode. To fast forward in tape mode, press REW FF the FF control. In the tape mode, tape direction will automatically reverse when the end of the tape is reached.
Entertainment Systems PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD DISC VOL PUSH ON EJ FM 1 AMC BL AM ST MUTE RF FM EJ DOLBY B NR TAPE CD AUTO SEEK TUNE SCAN BASS TREB REW FF SIDE 1-2 1 2 3 Volume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the TAPE/CD select control. SEL 4 BAL CLK FADE COMP SHUFFLE 5 6 VOL - PUSH ON Turn control to raise or lower volume.
Entertainment Systems Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output. Press the BASS control then press: • BASS TREB to decrease the bass output and to increase the bass output. • Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. Press the TREB control then press: • BASS TREB to decrease the treble output and to increase the treble output.
Entertainment Systems Seek function in radio mode to find the next • Press listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in tape mode • Press to listen to the previous selection on the tape. • Press to listen to the next selection on the tape. Seek function in CD mode • Press to seek to the previous track of the disc.
Entertainment Systems AM/FM select The AM/FM select control works in radio, tape and CD modes. AM FM AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and begin radio play. AM/FM select in CD mode Press this control to stop CD play and begin radio play.
Entertainment Systems Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the control. 3. When the first six strong stations AUTO are filled, the station stored in memory preset control 1 will start playing. CLK If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all store the last strong station available.
Entertainment Systems If your vehicle has a separate clock, (other than the digital radio display), the CLK control will not function in the above manner. The CLK control will allow you to switch between media display mode AUTO (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 CLK seconds, when the radio is turned on, and then revert to clock information. Any time that the media is changed, (new radio station, etc.
Entertainment Systems certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed. It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels. Ball point pens may damage CDs.
Entertainment Systems Press the EJ control to stop and eject a CD. EJ Dolby姞 noise reduction Dolby威 noise reduction operates in tape mode. Dolby威 noise reduction reduces the amount of hiss and static during tape playback. Press the reduction. 4 control to activate (and deactivate) the Dolby威 noise Dolby威 noise reduction is manufactured under license from Dolby威 Laboratories Licensing Corporation. “Dolby威” and the double-D are registered trademarks of Dolby威 Laboratories Licensing symbol Corporation.
Entertainment Systems Mute mode Press the MUTE control to mute the playing media. Press the MUTE control again to return to the playing media. EJ MUTE PREMIUM AM/FM STEREO IN DASH SIX CD RADIO SHUF DISC TUNE SCAN SEEK REW FF COMP MUTE EJ LOAD BASS BAL SEL TREB FADE PUSH ON AM FM CD 1 2 3 4 5 6 MENU Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume.
Entertainment Systems Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output. Press the BASS control. Use the SEL control to increase or decrease the amount of bass. Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. Press the TREB control. Use the SEL control to increase or decrease the amount of treble.
Entertainment Systems Seek function in radio mode to find the next • Press listenable station down the frequency band. SEEK DOWN will display. to find the next listenable station up the frequency band. • Press SEEK UP will display. Seek function in CD mode to seek to the previous • Press track of the current disc. If the beginning of the disc is reached, the CD player seeks to the beginning of the last track on the current disc and begins playing. to seek forward to the next track of the current disc.
Entertainment Systems AM/FM select in CD mode Press this control to stop CD play and begin radio play. Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six preset AM stations and twelve FM stations (six in FM1 and six in FM2). Setting memory preset stations 1. Select the frequency band with the AM/FM select control. Press the AM/FM control to toggle between AM, FM1, or FM2. 2.
Entertainment Systems To deactivate autoset and return to your audio system’s manually set memory stations, press the AM/FM control again. Setting the clock Press the MENU control until SELECT HOUR or SELECT MINUTE is displayed. (The menu mode must be engaged to enable clock mode). Use the SEL control to manually set the time. to increase • Press hours/minutes. SEL to decrease • Press hours/minutes. Press the MENU control again to disengage the clock mode.
Entertainment Systems CD select CD mode may be entered by pressing AM CD the CD control and the LOAD FM control. Load the CD into the audio system. The first track of the disc will begin playing. After that, CD play will begin where it stopped last. If an alternative CD is desired, press the corresponding preset control (1–6) of a loaded CD, or press the TUNE control to access the other loaded CDs. NO CD will display if the CD control is activated when there is not a CD present in the audio system.
Entertainment Systems When in fast forward mode, your audio system will automatically lower the volume level of the playing media. Load The load feature allows you to load single CDs into the player internal to the radio. LOAD This six disc CD player is equipped with a CD door. Compact discs should only be inserted into the player after the CD door has been opened by the player. Do not attempt to force the door open. Compact discs should only be loaded by pressing the LOAD control. Press the LOAD control.
Entertainment Systems If a CD is ejected and not removed from the door of the CD player, the player will automatically reload the CD. This feature may be used when the ignition is ON or OFF. Auto eject Press and momentarily hold the EJ EJ control to engage auto eject. All CDs which are present in the player will be ejected one at a time. If a CD is ejected and not removed from the door of the CD player, the player will automatically reload the CD. This feature may be used when the ignition is ON or OFF.
Entertainment Systems If RDS is turned ON, you can access the following: • TRAFFIC ON/OFF-Refer to Traffic announcements. • FIND type-Refer to Program type. • SHOW (NAME, TYPE, NONE)- Refer to Radio data system feature. • RDS ON— Refer to Radio data system feature. • SELECT HOURS — Refer to Setting the clock. • SELECT MINUTES —Refer to Setting the clock. When in CD mode, you can access: SELECT HOURS, SELECT MINUTES or COMP ON/OFF. SELECT HOURS, SELECT MINUTES— Allows you to adjust the hours and minutes.
Entertainment Systems When in this mode, traffic announcements will interrupt radio and CD play. • Press the MENU control until TRAFFIC is displayed. • Press the SEL control to engage the feature. The display will read TRAFFIC ON. This feature also allows you to control the volume of traffic announcements. With the display reading TRAFFIC ON, adjust the volume using the volume control to the desired level. The volume level will show at the bottom of the display.
Entertainment Systems With RDS activated, press the MENU control until SHOW is MENU + SEL displayed. Use the SEL control to select TYPE (displays the RDS program type: rock, jazz, etc), NAME (displays the name of the radio station) or NONE (deactivates the RDS display). Mute mode Press the control to mute the playing media. Press the control again to return to the playing media. REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1.
Entertainment Systems To play a video game: 1. Connect the video line from your game device to the VIDEO jack. 2. Connect the left and right audio cables to the left (L) and right (R) audio jacks. 3. Ensure that the system is in AUX mode. The LCD screen will turn on and the AUX indicator will illuminate. 4. If desired, press the / control and plug a 3.5mm headphone into the headphone jack. With the headphones ON, the rear speakers will not operate.
Entertainment Systems Do not insert foreign objects into the videocassette player (VCP) tape cassette compartment. The front glass on the liquid crystal display may break when hit with a hard surface. If the glass breaks, do not touch the liquid crystalline material. In case of contact with skin, wash immediately with soap and water. The driver must not attempt to operate any function of the floor console mounted VCP while the vehicle is in motion. Give full attention to driving and to the road.
Entertainment Systems to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to consult the dealer or an experienced radio/TV technician for help. Care of the videocassette player (VCP) Environmental extremes Videocassette players subjected to harsh environmental conditions may be damaged or perform at less than maximum capability. To avoid these outcomes, avoid leaving the VCP: • in extremely hot or cold temperatures. • in direct sunlight.
Entertainment Systems • When the vehicle’s cabin temperature is very low and then is heated quickly, or the humidity is very high within the vehicle, the inside of the windows most likely will be fogged. Under these conditions, the inside of the VCP most likely is dewed. • When a dewed condition exists, the dew sensor circuit stops machine operation, ejects the cassette and the WAIT indicator illuminates. The lamp will remain illuminated until the system is dry enough to operate safely.
Entertainment Systems Playback and format • The videocassette player of your AutoVision威 system can only be used in the “playback” mode. You are not able to record with your system. • The system plays standard videocassettes marked “VHS” (or “S-VHS). VCP protection circuits Tape protection circuit • When the system is in PAUSE mode, the tape mechanism will continue to create tension on the tape.
Entertainment Systems Press to toggle between ON/OFF. When the power is ON, other keys (PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REVIEW button Press to enter the reverse picture mode when in PLAYBACK mode. If in STOP mode, the tape will rewind at a high speed. 5. FAST FORWARD/CUE button Press to enter forward picture search mode when in PLAYBACK mode. If in STOP mode, the tape will fast-forward at a high speed. 6. STOP button Press to stop the tape.
Entertainment Systems Remote control 1 2 3 4 5 6 7 8 9 10 1. POWER button Press to turn the videocassette player (VCP) ON or OFF. 2. ENCORE button Press to reverse the casssette for 5 seconds. Normal playback will then resume when in PLAYBACK mode. 3. STILL/ADVANCE (frame advance button) Press to temporarily suspend playback. Press again to make the tape advance one frame at a time. 4. RETRACKING button Press to activate Auto Tracking in the playback mode. 5.
Entertainment Systems 7. PLAY button Press to play the tape. 8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they are simply for operation check and will only work for a short time. Slide battery cover off as shown on remote control to access the batteries. The remote control unit uses two AAA batteries.
Entertainment Systems If you will not be using the remote control for a considerably long time, remove the batteries. AutoVision姞 controls The AutoVision威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision威 system allows you to have control over the rear seat controls. The system is automatically activated when the ignition is ON.
Entertainment Systems Adjusting the volume This control allows the rear seat passengers to adjust the volume level of the audio system. Press the + control to increase the volume. Press the — control to decrease the volume. From the AutoVision威 controls, the speaker volume cannot be set higher than the current volume radio setting. When in headphone mode, the AutoVision威 controls can change the volume setting to any desired level.
Entertainment Systems Speakers ON/OFF mode With the speakers ON, you can adjust the audio output to all system speakers — front and rear together (headphones are disabled in this mode). The rear seat passengers can not raise the volume of the system above the level on the front radio bezel. With the speakers OFF, the headphones are enabled. The rear seat passengers have control over the desired volume levels.
Entertainment Systems Memory preset control In radio mode, press the MEM (Memory) control successively to scroll through the memory presets in AM, FM1 or FM2. In CDDJ mode, press the MEM (Memory) control to select the next disc in the compact disc changer. Play will begin with the first track. Seek function The SEEK control has varying functions depending on which mode is enabled. In radio mode (AM, FM1, FM2): control to find the Press the next listenable station down the frequency band.
Entertainment Systems Flip-down screens The screens rotate down to view and up into the housing to store when not in use. Ensure that the screens are latched into the housing when being stored. 1 3 2 1. 6.4” (diagonal) color liquid crystal display (LCD) screen. 2. Screen housing. 3. Dimmer switch. Rotate to increase/decrease the brightness of the screen. General operation • When the engine is not running, use the system sparingly otherwise it will run the battery down.
Entertainment Systems Inserting/removing cassette Inserting cassette • Open the AutoVision威 console cover. • Insert the videocassette into the cassette compartment. Inserting a videocassette into the VCP automatically turns the power ON (the indicator lamp will illuminate) and the tape will begin playback. If the vehicle is traveling over rough terrain, it may be difficult to insert the cassette because the machine attempts to hold the cassette firmly to prevent vibration.
Entertainment Systems On-screen indicators Playback operation 1. Press the POWER control on the VCP. 2. Insert a videocassette into the VCP. 3. The videocassette should automatically begin playback, and the picture will appear within approximately nine seconds. 4. Press the STOP control to stop playback or press EJECT to remove the cassette. Fast-forward or rewind (no picture) 1. Press the FF/REW control on the VCP. 2. Press the STOP control to stop or press EJECT to remove the cassette.
Entertainment Systems Encore (on remote control) • Press the ENCORE control while in playback mode. The VCP will reverse to the previous five seconds of the selection and then operate at normal playback mode. Auxiliary input jacks The auxiliary input jacks on the AutoVision威 control panel accepts video and audio connectors for all standard video games (Nintendo威, PlayStation威, etc.) Other compatible devices such as DVD players, camcorders and portable CD players can also be connected to the auxiliary jacks.
Entertainment Systems Video source selection The MEDIA control determines which video (VCP or Auxiliary input) is seen on the AutoVision威 screen. When the vehicle ignition is ON and the system is not in VCP mode, the AutoVision威 selects the Auxiliary input as the video source. (If there is not a video source connected to the Auxiliary input jack, the screen will be blank.) AutoPlay feature Your AutoVision威 system is equipped with an AutoPlay Feature.
Entertainment Systems The following are some possible messages that may illuminate on your LED display and their meanings. Illuminates when there is a videocassette in the system during power off. Illuminates when there is a videocassette in the system during power on. Illuminates when a videocassette is ejected from the system. Flashes during emergency mode. Illuminates during power on when there is not a videocassette present in the system.
Entertainment Systems Illuminates when the videocassette is in STIL (pause) mode. Illuminates when the videocassette is in PLAY mode. Illuminates when the videocassette is in REV (review) mode. Illuminates when the videocassette is in CUE mode. Flashes separately when the videocassette is in ENCORE mode. Displays when: • the thermostat detects an extremely high or low temperature, or • the dew sensor is activated for high humidity In-home use Your AutoVision威 system is UL registered for in-home use.
Entertainment Systems To re-install the VCP in your vehicle, insert the VCP into the console and push lightly until the VCP clicks into place. To use the AutoVision威 system in your home, you will need: • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 (877) 848–6434 for assistance. Auxiliary jacks for home use 1.
Entertainment Systems 1. VIDEO IN Connect this terminal to the AUDIO OUT terminal of your other apparatus (DVD, game machine, etc.). 2. AUDIO IN LR Connect these terminal(s) to the AUDIO OUT terminals of your other apparatus (DVD, game machine, etc.). 3. Plug headphones into these jacks. TROUBLESHOOTING THE CD PLAYER (IF EQUIPPED) The laser beam used in the compact disc player is harmful to the eyes. Do not attempt to disassemble the case.
Entertainment Systems CD AND CD PLAYER CARE • Handle discs by their edges only. Never touch the playing surface. • Do not insert more than one disc at a time. • Do not expose discs to direct sunlight or heat sources for extended periods of time. • After playing, store the disc in its case. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only.
Entertainment Systems RADIO FREQUENCY INFORMATION The Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission(CRTC) establish the frequencies AM and FM stations may use for their broadcasts. Allowable frequencies are: AM 530, 540–1600, 1610 kHz FM 87.7, 87.9–107.7, 107.9 MHz Not all frequencies are used in a given area. RADIO RECEPTION FACTORS Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is.
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) FAN HI OFF FLR LO MIX VENT COOL WARM Fan speed control Controls the volume of air circulated in the vehicle. FAN HI LO Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature. COOL Mode selector control OFF Controls the direction of the airflow FLR to the inside of the vehicle.
Climate Controls Operating tips ) • In humid weather, place the climate control system in Defrost ( before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, select any desired position. • To reduce humidity buildup inside the vehicle, do not drive with the climate control system in the OFF position. • Under normal weather conditions, your vehicle’s climate control system should be left in any position other than OFF position when the vehicle is parked.
Climate Controls Fan speed control Controls the volume of air circulated in the vehicle. FAN HI LO Temperature control knob Controls the temperature of the airflow inside the vehicle. COOL WARM Mode Selector Control Controls the direction of the airflow OFF to the inside of the vehicle. FLR VENT The air conditioning compressor can MIX NORM operate in all modes except VENT A/C and FLR. However, the air MAX conditioning will only function if the A/C outside temperature is about 6°C (43°F) or higher.
Climate Controls • NORM A/C – Uses outside air to cool the vehicle. It is quieter than MAX A/C but not as economical. Airflow will be from the instrument panel registers. • VENT – Distributes outside air through the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode. • OFF – Outside air is shut out and the fan will not operate.
Climate Controls • Under normal weather conditions, your vehicle’s climate control system should be left in any position other than the MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” through the outside air inlet duct. • Under snowy or dirty weather conditions, your vehicle’s climate control system should be left in the OFF position when the vehicle is parked. This allows the climate control system to be free from contamination of outside pollutants.
Climate Controls AUXILIARY HEATER AND AIR CONDITIONER (IF EQUIPPED) If your vehicle is equipped with a factory installed auxiliary unit, the main climate control panel will include separate controls for the front fan speed and the rear fan speed. In conjunction with the front fan speed control, an additional fan speed control is located overhead between the second and third row seating.
Lights HEADLAMP CONTROL • Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps. • Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps). Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF, parking lamp or autolamp position.
Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL To adjust the brightness of the instrument panel: • Rotate clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the courtesy lamp, cargo lamps or the dome lamp: • Rotate fully counterclockwise. The dome lamp will not illuminate if the control switch is in the OFF position.
Lights INTERIOR LAMPS DOOR OFF ON Cargo and dome lamps with rear headliner Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: • doors are closed and the control is in the ON position • control is in the DOOR position and any door is open • headlamp control is rotated fully counterclockwise When the control is in the OFF position, it will not illuminate when you open the doors or fully rotate the headlamp control.
Lights BULBS Replacing exterior bulbs Check the operation of the following lamps frequently: • Headlamps • Tail lamps • Brakelamps • High-mount brakelamp • Turn signal lamps • Backup lamps • License plate lamp Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect performance. Using the right bulbs Replacement bulbs are specified in the chart below.
Lights Replacing headlamp bulbs (aerodynamic) 1. Make sure headlamp switch is in the OFF position. 2. Open the hood. 3. Push each clip tab toward the engine compartment and lift upward to the stop position. 4. Remove the headlamp assembly. 5. Disconnect the electrical connector from the bulb by pulling rearward. 6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) to free it from the bulb socket, and slide the ring off the plastic base.
Lights the lamp assembly. When the grooves are aligned, push the bulb into the socket until the plastic base contacts the rear of the lamp assembly. 2. Install the bulb retaining ring over the plastic base until it contacts the rear of the lamp assembly by rotating clockwise until you feel a “stop.” 3. Install the electrical connector into the rear of the plastic base until it snaps, locking it into position. 4. Install the headlamp assembly into the vehicle and secure it with the clip tabs. 5.
Lights Replacing front parking lamp/turn signal bulbs 1. Make sure the headlamp control is in the OFF position and then open the hood. 2. Remove two screws and pull lamp assembly away from the vehicle. 3. Rotate the bulb socket counterclockwise and remove. 4. Carefully pull the bulb straight out of the socket. To complete installation, follow the removal procedures in reverse order. Replacing roof marker bulbs 1. Remove the screw and lens from the lamp assembly. 2.
Lights Replacing license plate lamp bulbs To change the license plate bulbs: 1. Remove two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. 4. Install the bulb socket in lamp assembly turning it clockwise, 5. Install the lamp assembly on rear door with two screws.
Driver Controls WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers. When in this position rotate the control upward for fast intervals and downward for slow intervals. Push the control on the end of the stalk to activate washer. Push and hold for a longer wash cycle. The washer will automatically shut off after ten seconds of continuous use.
Driver Controls Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 3. Attach the new wiper to the wiper arm and press it into place until a click is heard.
Driver Controls Never adjust the steering wheel when the vehicle is moving. AUXILIARY POWER POINT Power outlets are designed for accessory plugs only. Do not hang any type of accessory or accessory bracket from the plug. Improper use of the power outlet can cause damage not covered by your warranty. The auxiliary power point is located on the instrument panel. A second power point (if equipped) is located behind the driver’s seat on the upper trim panel.
Driver Controls POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition may be in any position to adjust the power side view mirrors. To adjust your mirrors: 1. Select mirror or mirror. to adjust the left to adjust the right 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place.
Driver Controls Fold-away mirrors Fold the side mirrors in carefully when driving through a narrow space, like an automatic car wash. The telescoping feature (if equipped) allows the mirror to extend approximately 76 mm (3 inches). SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km/h (30 mph). Do not shift the gearshift lever into N (Neutral) with the speed control on.
Driver Controls To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. ON OFF To set a speed • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). RES SET ACCEL COAST If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the set speed. This is normal.
Driver Controls To set a higher set speed • Press and hold SET ACCEL. Release the control when the desired vehicle speed is reached RES or • Press and release SET ACCEL to SET ACCEL operate the Tap-Up function. Each press will increase the set COAST speed by 1.6 km/h (1 mph) or • Accelerate with your accelerator pedal. When the desired vehicle speed is reached, press and release SET ACCEL. You can accelerate with the accelerator pedal at any time during speed control usage.
Driver Controls To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. ON OFF To return to a previously set speed • Press RES. For RES to operate, the vehicle speed must be faster than 48 km/h (30 mph).
Driver Controls Indicator light (if equipped) This light comes on when either the SET ACCEL or RES controls are pressed. It turns off when the speed control OFF control is pressed, the brake is applied or the ignition is turned to the OFF position. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through all available gears.
Driver Controls OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package. Storage compartment (if equipped) Press the OPEN control to open the storage compartment. The door will open slightly and can be moved to full open. The storage compartment may be used to secure sunglasses or a similar object.
Driver Controls 4. Place the provided height adaptors onto the back of the GARAGE control as needed. 5. Press the GARAGE control to activate the transmitter. Electronic compass/temperature display (if equipped) Outside air temperature The outside temperature display is contained in the overhead console. The temperature display can be turned off and on by pressing the SELECT control on the overhead console. The temperature can be displayed in Centigrade or Fahrenheit by pressing the SELECT 73˚ NW control.
Driver Controls Compass zone adjustment 1. Determine which magnetic zone you are in by referring to the zone map. 2. Turn the ignition to the ON position. 3 2 1 15 4 14 13 5 12 6 3. Press and hold the SELECT control until VAR appears in the display, then release. The display should show the current zone number. 9 4. Press the SELECT control until the desired zone number appears. The display will flash and then return to normal operation. The zone is now updated.
Driver Controls CARGO ORGANIZER (IF EQUIPPED) Your vehicle comes equipped with a cargo organizer located on the floor of the cargo area. • To open, lift the cargo organizer up to the upright position, pull the front panel away from the rear panel sliding it to the right until it locks. • To close, press the release button, slide the front panel towards the rear panel and fold down to the stowed position.
Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. U L Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open, the door will automatically lock after it is closed.
Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The remote entry system allows you to lock or unlock all vehicle doors without a key. The remote entry features only operate with the ignition in the LOCK position. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are brought to the dealership, to aid in troubleshooting.
Locks and Security Sounding a panic alarm Press this control to activate the alarm. To deactivate the alarm, press the control again or turn the ignition to ACC or ON. Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle.
Locks and Security Replacing lost transmitters • Take all your vehicle’s transmitters to your dealer if service is required. • If you purchase additional transmitters (up to four may be programmed into memory), perform the following procedure. To reprogram the transmitters yourself, place the key in the ignition and turn from 2 (LOCK) to 3 (OFF) and cycle between 3 (OFF) and 4(ON) eight times in rapid succession (within 10 seconds) ending in the ON position.
Seating and Safety Restraints SEATING Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision.
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving.
Seating and Safety Restraints The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion. Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down.
Seating and Safety Restraints Quick release captains chair To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor.
Seating and Safety Restraints 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion. 1. Position the seat to the floor mount. 2.
Seating and Safety Restraints ACCESSING THE 3RD, 4TH AND 5TH ROW SEATS (IF EQUIPPED) Stow the 2nd row passenger side seat belt on the overhead hook to make access to the rear seats easier. To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel.
Seating and Safety Restraints REAR BENCH SEAT To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward (2nd row passenger side only). Stow the tongue end of the detachable anchor (2nd row only).
Seating and Safety Restraints 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the seat assembly. • To remove the 3rd, 4th, and 5th row seats (if equipped), repeat steps 2 through 4. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
Seating and Safety Restraints Automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. When to use the automatic locking mode • Any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Seating and Safety Restraints How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Ford recommends that all safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision.
Seating and Safety Restraints Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To lower the shoulder belt height, push the button and slide the height adjuster down.
Seating and Safety Restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle. To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. Shorten and fasten the belt when not in use.
Seating and Safety Restraints BeltMinder The BeltMinder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off...
Seating and Safety Restraints Reasons given... “Belts are uncomfortable” “I was in a hurry” “Seat belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an air bag” “I’d rather be thrown clear” Consider... We design our safety belts to enhance comfort. If you are uncomfortable try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. Prime time for an accident.
Seating and Safety Restraints One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, BeltMinder will be disabled for that ignition cycle only. Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure.
Seating and Safety Restraints • This will disable BeltMinder if it is currently enabled, or enable BeltMinder if it is currently disabled. 7. Confirmation of disabling BeltMinder is provided by flashing the safety belt warning light four times per second for three seconds. 8.
Seating and Safety Restraints Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Your vehicle is equipped with a crash sensing and diagnostic module which records information about the air bag and sensor systems.
Seating and Safety Restraints Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly or gently and the risk of injury from a deploying air bag is greatest close to the trim covering the air bag module.
Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Modifications to the front end of the vehicle, including frame, bumper, front end body structure and tow hooks may affect the performance of the air bag sensors increasing the risk of injury. Do not modify the front end of the vehicle. Additional equipment may affect the performance of the air bag sensors increasing the risk of injury.
Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains longitudinal deceleration sufficient to cause the sensors to close an electrical circuit that initiates air bag inflation. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were not of the type sufficient to cause activation.
Seating and Safety Restraints The SRS consists of: • driver and passenger air bag modules (which include the inflators and air bags) • one or more impact and safing sensors • a readiness light and tone • a diagnostic module • and the electrical wiring which connects the components The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and t
Seating and Safety Restraints Disposal of air bags and air bag equipped vehicles (including pretensioners) For disposal of air bags or air bag equipped vehicles, see your local dealership or qualified technician. Air bags MUST BE disposed of by qualified personnel. SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags.
Seating and Safety Restraints Do not use a forward–facing safety seat or an infant seat in the last row of a 12– or 15–passenger Club Wagon. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts. Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle.
Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the shoulder and chest? • Can the child stay seated like this for the whole trip? Types of booster seats There are two types of belt-positioning booster seats: • Those that are back
Seating and Safety Restraints The shoulder belt should cross the chest, resting snugly on the center of the shoulder. The lap belt should rest low and snug across the hips, never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition. The importance of shoulder belts Using a booster without a shoulder belt increases the risk of a child’s head hitting a hard surface in a collision.
Seating and Safety Restraints safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. When installing a child safety seat: • Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from).
Seating and Safety Restraints Installing child safety seats in combination lap and shoulder belt seating positions 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. If you must use a forward-facing child seat in the front seat, move seat all the way back. Children 12 and under should be properly restrained in the rear seat whenever possible. 2.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back.
Seating and Safety Restraints Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3.
Seating and Safety Restraints 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 6. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Seating and Safety Restraints Second row bucket seats (Chateau Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion. 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 3. Clip the tether strap hook to the seat pedestal at the location shown. 4.
Seating and Safety Restraints Second, Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion. 1. For second row 3–Passenger bench seat, place the child safety seat on the left hand outboard position, the center position, or the right hand outboard position as desired. For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2.
Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical 4 accessories such as the radio to 3 operate while the engine is not 5 running. 2. LOCK, locks the automatic 2 transmission gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed.
Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions.
Driving 4. Make sure the gearshift is in P (Park). 5. Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine Note: Whenever you start your vehicle, release the key as soon as the engine starts. Excessive cranking could damage the starter.
Driving 1. Turn the key to 5 (START) without pressing the accelerator 4 pedal and release as soon as the 3 engine starts. The key will return to 5 4 (ON). 2. If the temperature is above –12° 2 C (10° F) and the engine does not start within five seconds on the first try, turn the key to OFF, wait 10 1 seconds and try again. If the engine does not start in two attempts, press the accelerator all the way to the floor and hold. Turn the key to the START position. 3.
Driving Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes. These fumes are harmful and could kill you. Have the exhaust and body ventilation systems checked whenever: • the vehicle is raised for service.
Driving road dust, salt or mud. If a “metal-to-metal,” “continuous grinding” or “continuous squeal” sound is present while braking, the brake linings may be worn-out and should be inspected by a qualified service technician. If you are driving down a long or steep hill, shift to a lower gear. Do not apply your brakes continuously, as they may overheat and become less effective. Anti-lock brake system (ABS) This vehicle is equipped with an anti-lock braking system (ABS).
Driving ABS warning lamp ABS The ABS warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with parking brake released.
Driving Pull the release lever to release the parking brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy. STEERING Your vehicle is equipped with power steering. Power steering uses energy from the engine to decrease the driver’s effort in steering the vehicle. To prevent damage to the power steering pump: • Never hold the steering wheel to the extreme right or the extreme left for more than a few seconds when the engine is running.
Driving effectiveness. This loss of effectiveness does not affect normal driving and should not be noticeable to the driver. To reduce the risk of injury, never run the engine with one wheel off the ground, such as when changing a tire. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a seat belt.
Driving AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless the brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Insert the key and turn it to OFF.
Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Driving with a 4–speed automatic transmission Understanding gearshift positions To put your vehicle in gear, start the engine, depress the brake pedal, then move gearshift lever out of P (Park). Hold the brake pedal down while you move the gearshift lever from P (Park) to another position.
Driving (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. (Overdrive) can be deactivated by pressing the transmission control switch (TCS) on the end of the gearshift lever. The transmission control indicator light (TCIL) (the word OFF) on the end of the gearshift lever will illuminate. OVERDRIVE OFF OVERDRIVE Drive – Not shown on the display.
Driving 1 (First) Use 1 (Low) to provide maximum engine braking on steep downgrades. Upshifts can be made by shifting to 2 (Second) or to (Overdrive). Selecting 1 (Low) at higher speeds causes the transmission to shift to a lower gear, and will shift to 1 (Low) after vehicle decelerates to the proper speed. Forced Downshifts To gain acceleration in (Overdrive) or Drive (O/D OFF) when passing another vehicle, push the accelerator to the floor.
Driving internal transmission damage. Have the fluid checked and, if water is found, replace the fluid. VEHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: • Base Curb Weight: Weight of the vehicle including any standard equipment, fluids, lubricants, etc. It does not include occupants or aftermarket equipment. • Payload: Combined maximum allowable weight of cargo, occupants and optional equipment.
Driving Do not exceed the GVWR or the GAWR specified on the certification label. Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations. The Safety Certification Label, found on the driver’s door pillar, lists several important vehicle weight rating limitations.
Driving Calculating the load your vehicle can carry/tow 1. Use the appropriate maximum gross combined weight rating (GCWR) chart (in the Trailer Towing section) to find the maximum GCWR for your type engine and rear axle ratio. 2. Weigh your vehicle as you customarily operate the vehicle without cargo. To obtain correct weights, try taking your vehicle to a shipping company or an inspection station for trucks. 3. Subtract your loaded vehicle weight from the maximum GCWR on the following charts.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Trailer weight Maximum Rear Maximum range - kg frontal area of Engine axle GCWR - kg (lbs.) trailer - m2 ratio (lbs.) (0-Maximum) (ft2) Super Van E-250 4.2L 3.73 4763 (10500) 2313 (5100) 5.52 (60) 5.4L 3.73 5897 (13000) 3357 (7400) 5.52 (60) Super Van E-250 HD 4.2L 4.09 4990 (11000) 2540 (5600) 5.52 (60) 5.4L 3.73 5897 (13000) 3356 (7400) 5.52 (60) Regular Van E-350 5.4L 3.55 5443 (12000) 2948 (6500) 5.52 (60) 5.4L 4.10 5897 (13000) 3402 (7500) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Trailer weight Maximum Rear Maximum range - kg frontal area of Engine axle GCWR - kg (lbs.) trailer - m2 ratio (lbs.) (0-Maximum) (ft2) E-350 8 passenger Wagon 5.4L 3.73 5443 (12000) 2858 (6300) 5.52 (60) 6.8L 3.73 6804 (15000) 4037 (8900) 5.52 (60) 6.8L 4.10 8392 (18500) 4536 (10000) 5.52 (60) E-350 12 passenger Wagon 5.4L 3.55 5443 (12000) 2722 (6000) 5.52 (60) 5.4L 3.73 5443 (12000) 2812 (6200) 5.52 (60) 5.4L 4.10 5897 (13000) 3175 (7000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Trailer weight Maximum Rear Maximum range - kg frontal area of Engine axle GCWR - kg (lbs.) trailer - m2 ratio (lbs.) (0-Maximum) (ft2) E-350 Stripped Chassis (dual rear wheel) 5.4L 4.10 5897 (13000) 1361 (3000) 5.52 (60) E-450 Stripped Chassis (dual rear wheel) 5.4L 4.10 5897 (13000) 1361 (3000) 5.52 (60) 6.8L 4.56 9072 (20000) * 5.52 (60) E-550 Cutaway (dual rear wheel) 6.8L 4.88/5.38 9072 (20000) * 5.
Driving Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use or install hitches that clamp onto the bumper or to the axle. Underbody hitches are acceptable if installed properly. Safety chains Always connect the trailer’s safety chains to the frame or hook retainers of the vehicle hitch.
Driving If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed. Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. • To eliminate excessive shifting, use a lower gear. This will also assist in transmission cooling. • Anticipate stops and brake gradually.
Driving • Vehicles with trailers should not be parked on a grade. If you must park on a grade, place wheel chocks under the trailer’s wheels. Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water. Reconnect the wiring to the trailer after the trailer is removed from the water. When backing down a ramp during boat launching or retrieval: • do not allow the static water level to rise above the bottom edge of the rear bumper.
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week • for the New Vehicle Limited Warranty period of three years or 60,000 km (36,000 miles), whichever occurs first on Ford and Mercury vehicles, and four years or 80,000 km (50,000 miles) on Lincoln vehicles.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies FUEL PUMP SHUT-OFF SWITCH FUEL RESET The fuel pump shut-off switch is a device intended to stop the electric fuel pump when your vehicle has been involved in a substantial jolt. After a collision, if the engine cranks but does not start, the fuel pump shut-off switch may have been activated. The fuel pump shut-off switch is located in the passenger’s foot well, behind the kick panel, except for commercial stripped chassis vehicles.
Roadside Emergencies For commercial stripped chassis vehicles, the fuel pump shut-off switch is located on a bracket above the brake pedal. Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on the reset button. 4. Turn the ignition to the ON position. Pause for a few seconds and return the key to the OFF position. 5.
Roadside Emergencies Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.
Roadside Emergencies 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 The fuses are coded as follows.
Roadside Emergencies 164 Fuse/Relay Location 5 Fuse Amp Rating 20A 6 10A 7 8 10A 30A 9 30A 10 20A 11 15A 12 15A 13 15A 14 5A 15 16 17 18 19 20 21 22 5A 30A — — 10A 5A 30A 15A Passenger Compartment Fuse Panel Description RKE module, Power lock switches, Memory lock, Power locks with RKE Brake shift interlock, Speed control, DRL module Multi-function switch, Turn signals Radio capacitor(s), Ignition coil, PCM diode, PCM power relay, Fuel heater (Diesel only), Glow plug relay (Diesel only
Roadside Emergencies Fuse/Relay Location 23 Fuse Amp Rating 20A Passenger Compartment Fuse Panel Description Cigar lighter, Data Link Connector (DLC) 24 — Not used 25 10A Left headlamp (low beam) 26 — Not used 27 5A Radio 28 20A Power plug 29 — Not used 30 15A Headlamps (high beam indicator), DRL10A 31 10A Right Headlamp (Low Beam), DRL 32 5A Power mirrors 33 20A E-Traveler power point #2 34 10A Transmission Range (TR) sensor 35 30A RKE module 36 5A (Cluster, A/C, Illumination, Radio), Steering column ass
Roadside Emergencies Always disconnect the battery before servicing high current fuses. Always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and specifications chapter.
Roadside Emergencies Fuse/Relay Location 8 Fuse Amp Rating 60A** 9 30A** 10 60A** 11 12 13 30A** 60A** 50A** 14 30A** 15 40A** 16 17 18 19 20 21 22 50A** 30A** 60A** 60A** 20A** 50A** 40A** 23 24 60A** 30A* 25 26 27 28 29 A B 20A* 10A* 15A* — — — — Power Distribution Box Description I/P fuses 4, 5, 10, 11, 16, 22, 23, 28, 32, 38 PCM power relay, Engine compartment fuse 4 Auxiliary battery relay, Engine compartment fuses 14, 22 IDM relay (Diesel only) Engine compartment fuses 25, 27 Blower
Roadside Emergencies Fuse/Relay Location C D E F Fuse Amp Rating — — — — G — H — J — K — * Mini fuses ** Maxi fuses Power Distribution Box Description Trailer backup lamps relay Trailer running lamps relay Trailer battery charge relay IDM relay (Diesel only), A/C clutch relay (4.2L only) PCM relay Blower motor relay Horn relay Fuel pump relay Relays Relays are located in the power distribution box and should be replaced by qualified technicians.
Roadside Emergencies To remove the spare tire: 1. Open the rear doors and remove the thumb screw and anti-theft bracket. If finger pressure will not remove the thumb screw, use the lug wrench to loosen the screw. 2. Remove the access cover from the rubber strip behind the left door. 3. Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube. 4.
Roadside Emergencies Make sure the spare tire and jacking equipment are stowed and secured in the proper storage location. Never run the engine with one wheel off the ground. Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2.
Roadside Emergencies If the vehicle slips off the jack, you or someone else could be seriously injured. 6. Remove the spare tire and jack from the storage location. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise).
Roadside Emergencies • Never use the front or rear differential as a jacking point.
Roadside Emergencies Front axle jacking points - All models except E-550: • All models except E-550 Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Turn the jack handle clockwise until the wheel is completely off the ground. • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire. Front axle jacking points E-550: Place the jack under the front axle directly below the springs.
Roadside Emergencies 3. Use the lug nut wrench to screw the lug nut snugly against the wheel. 4. Lower the vehicle by turning the jack handle counterclockwise. 5. Remove the jack and fully tighten the lug nuts in the following pattern: • 5-lug wheel 1 3 4 5 • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 2 1 6 7 4 3 8 5 2 6.
Roadside Emergencies Model Bolt size Wheel lug nut torque* Nm Lb-ft E-150 1/2-20 135 100 E-250, E-350 and E-450 9/16-18 190 140 E-550 M14x1.5 200–225 150–165 * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads (E-550 vehicles, refer to following Note). Use only Ford recommended replacement fasteners. Note: For E-550 vehicles, on all two-piece flat wheel nuts, apply motor oil between the flat washer and the nut.
Roadside Emergencies 3. Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. It is recommended that your vehicle be towed by wheel lift or flatbed equipment. However, a slingbelt with T-hooks can also be used. If your vehicle is equipped with an air dam and must be towed from the front, it is recommended that your vehicle be towed by wheel lift or flatbed equipment to prevent damage to the air dam.
Customer Assistance GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws.
Customer Assistance THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states.
Customer Assistance Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities.
Customer Assistance Oral presentations If you would like to make an oral presentation, indicate YES to question 6 on the application. While it is your right to make an oral presentation before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well.
Customer Assistance UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Customer Assistance If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY WORLDWIDE DIRECT MARKET OPERATIONS 1555 Fairlane Drive Fairlane Business Park #3 Allen Park, Michigan 48101 U.S.A. Telephone: (313) 594-4857 FAX: (313) 390-0804 If you are in another foreign country, contact the nearest Ford dealership.
Customer Assistance IN CALIFORNIA (U.S. ONLY) California Civil Code Section 1793.
Customer Assistance REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar and Road Oil Removal (B7A-19520–AA).
Cleaning Clean the outside of the windshield or rear window with a non-abrasive cleaner such as Ultra Clear Spray Glass Cleaner (E4AZ-19C507–AA), available from your authorized Ford, Lincoln or Mercury dealer. If after cleaning the glass surface, the water sheets from the glass (e.g., does not bead), then the window is clean. The windshield, rear window and wiper blades should be cleaned regularly. Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution.
Cleaning WOOD-TONE TRIM • Clean the area with a damp cloth, then dry by wiping with a dry, soft, clean cloth. • Do not use household or glass cleaners as these may damage the finish. INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Ford Extra Strength Upholstery Cleaner (E8AZ-19523–AA). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14).
Cleaning have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle. Each product is made from high quality materials that meet or exceed rigid specifications.
Cleaning Motorcraft Vinyl Conditioner (Canada only) (CXC-94) Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada) (ZC-11–A) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) (B7A-19520–AA) Ford Extra Strength Upholstery Cleaner (not available in Canada) (E8AZ-19523–AA) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F
Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.
Maintenance and Specifications 1 2 3 4 10 5 6 7 8 9 1. Windshield washer fluid reservoir 5. Engine oil dipstick 2. Engine oil filler cap (except 4.2L 6. Engine oil filler cap (4.2L V6 engine only) V6 engine) 7. Power steering fluid reservoir 3. Automatic transmission fluid 8. Brake fluid reservoir dipstick 9. Engine coolant reservoir 4. Air filter assembly 10. Battery WINDSHIELD WASHER FLUID Check the washer fluid whenever you stop for fuel. The reservoir is symbol.
Maintenance and Specifications If you operate your vehicle in temperatures below 4.5° C (40° F), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident. Note: Do not put washer fluid in the engine coolant reservoir. Washer fluid placed in the cooling system may harm engine and cooling system components.
Maintenance and Specifications • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2.
Maintenance and Specifications Engine oil and filter recommendations Look for this certification trademark. SAE 5W-20 engine oil is recommended. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates and for frame mounted batteries, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Maintenance and Specifications RN LE A TU D RE If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.
Maintenance and Specifications Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground.
Maintenance and Specifications 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate.
Maintenance and Specifications 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal.
Maintenance and Specifications which equates to a freeze point of -36° C (-34° F). Coolant concentration testing is possible with a hydrometer or antifreeze tester (such as the Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant should be maintained at the “cold full” of “cold fill range” level in the coolant reservoir. If the level falls below, add coolant per the instructions in the Adding engine coolant section.
Maintenance and Specifications • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty. If the reservoir is low or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter.
Maintenance and Specifications with the factory-filled coolant. Mixing Motorcraft Speciality Orange Engine Coolant or any orange-colored extended life product with your factory filled coolant can result in degraded corrosion protection. • A large amount of water without engine coolant may be added, in case of emergency, to reach a vehicle service location. In this instance, the cooling system must be drained and refilled with a 50/50 mixture of engine coolant and distilled water as soon as possible.
Maintenance and Specifications reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 6. Replace the cap. Turn until tightly installed. (Cap must be tightly installed to prevent coolant loss.) After any coolant has been added, check the coolant concentration, refer to Checking Engine Coolant section. If the concentration is not 50/50 (protection to –34° F/–36° C), drain some coolant and adjust the concentration.
Maintenance and Specifications Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. H and symbol will • The illuminate. C • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate.
Maintenance and Specifications Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure.
Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Maintenance and Specifications Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/8 of a turn until it stops.
Maintenance and Specifications Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty. Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of (R+M)/2 METHOD gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. 87 Do not be concerned if your engine sometimes knocks lightly.
Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your “Service Engine Soon” indicator may come on.
Maintenance and Specifications amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range.
Maintenance and Specifications economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy. Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel.
Maintenance and Specifications • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
Maintenance and Specifications • Do not turn off the ignition while your vehicle is moving, especially at high speeds. • Have the items listed in your scheduled maintenance guide performed according to the specified schedule. The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle and to its emissions system.
Maintenance and Specifications If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving on an expressway or highway. • Next, at least 20 minutes driving in stop-and-go, city-type traffic with at least four idle periods.
Maintenance and Specifications 2. If the fluid level is low, start the engine. 3. While the engine idles, turn the steering wheel left and right several times. 4. Turn the engine off. For E-450 and E-550 vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been turned off. 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6.
Maintenance and Specifications Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting. Seek medical attention immediately. If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes. Do not let the reservoir for the master cylinder run dry. This may cause the brakes to fail.
Maintenance and Specifications 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature.
Maintenance and Specifications Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct.
Maintenance and Specifications 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the two halves of the air filter housing and secure the clamp. 7. Connect the fresh air inlet tube to the radiator support.
Maintenance and Specifications Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100.
Maintenance and Specifications SERVICING YOUR TIRES Tire inflation information The E550 vehicles are equipped with a tire that is an all-steel radial. All-steel radial tires utilize steel cords in the sidewalls, and also require increased inflation pressures of up to 95 psi. As such, they cannot be treated like normal light truck tires.
Maintenance and Specifications Tire rotation Because your vehicle’s tires perform different jobs, they often wear differently. To make sure your tires wear evenly and last longer, rotate them as indicated in the scheduled maintenance guide. If you notice that the tires wear unevenly, have them checked. The following procedure applies to vehicles equipped with single rear wheels, if your vehicle is equipped with dual rear wheels it is recommended that only the front wheels be rotated (side to side).
Maintenance and Specifications Replacing the tires Replace the tires when the wear band is visible through the tire treads. Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity.
Maintenance and Specifications tires and chains. If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used, as chains may chip aluminum wheels. Follow these guidelines when using snow tires and chains: • Use only SAE Class S chains. • Install chains securely, verifying that the chains do not touch any wiring, brake lines or fuel lines. • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains.
Maintenance and Specifications No. 4, 5 and 6 have a “EM” suffix. If a spark plug needs to be replaced, use only spark plugs with the service part number suffix letter ⬙EEM⬙ as shown on the engine decal. 4 If a spark plug is removed for inspection, it must be reinstalled in the same cylinder. Cylinders No. 1, 2, 3 and 4 have a “PG” suffix. Cylinders No. 5, 6, 7 and 8 have a “P” suffix.
Maintenance and Specifications Fluid Engine coolant-gasoline engine 1 Engine coolant-diesel engine Power steering fluid Ford Part Name Motorcraft Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored) Application Capacity 4.2L V6 engine 22.0L (23.3 quarts) 24.0L (25.4 quarts) 4.2L V6 engine with aux rear heat 4.6L V8 engine 4.6L V8 engine with aux rear heat 5.4L V8 engine 23.7L (25.0 quarts) 25.7L (27.2 quarts) 27.4L (29.0 quarts) 29.4L (31.0 quarts) 5.
Maintenance and Specifications Fluid Rear axle4 Fuel tank 238 Ford Part Name Motorcraft SAE 75W-140 Synthetic rear axle lubricant Motorcraft 80W-90 Premium rear axle lubricant N/A Application Capacity Visteon 8.8/9.75 inch conventional and Traction-Lok Dana 9.75 inch (M60-IU) Dana 10.5 inch (M70-2U) Dana 10.
Maintenance and Specifications Fluid Transmission fluid 6 Windshield washer fluid Ford Part Name Motorcraft MERCON威V ATF Motorcraft MERCON 威 ATF Motorcraft Ultra-Clear Windshield Washer Concentrate Application Capacity Automatic (4R70W) 13.2L (13.9 quarts) 7 Automatic (4R100 except E-450) Automatic (4R100 E-450 and E-550) All 16.1L (17.0 quarts) 7 16.7L (17.7 quarts) 7 4.0L (4.2 quarts) 1 Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid.
Maintenance and Specifications Item Ford part Ford part Ford name number specification Engine coolant Motorcraft VC-4–A (in ESE-M97B44-A Premium Engine Canada, Coolant Motorcraft (green-colored) CXC-10) VC-7–A WSS Motorcraft Premium Gold -M97B51-A1 Engine Coolant (yellow-colored) Engine oil-gasoline Motorcraft SAE XO-5W20-QSP WSS-M2C153-H engine 5W-20 Premium with API Certification Synthetic Blend Motor Oil Mark Engine oil-diesel Refer to the 7.
Maintenance and Specifications Item Ford part Ford part Ford name number specification Disc brake caliper Motorcraft XG-4 ESE-M1C171-A rails Silicone Brake Caliper Grease and Dielectric Compound Parking brake Motorcraft XT-2-QDX MERCON威 assembly MERCON威 (E-450/550 Super Automatic Duty) Transmission Fluid Motorcraft SAE XY-75W140–QL WSL-M2C192-A Visteon 75W-140 High conventional and Traction-Lok axles Performance Synthetic Rear (E-150) 2 Axle Lubricant Dana 9.
Maintenance and Specifications MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V. Use of a transmission fluid that indicates dual usage (MERCON威 and MERCON威 V) in an automatic transmission application requiring MERCON威 may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2 Add 118 ml (4 oz.
Maintenance and Specifications VEHICLE DIMENSIONS Van/wagon models E-150 E-250 E-350 2055 mm (80.9 2118 mm (83.4 2136 mm in) in) (84.1 in) 1763 mm (69.4 in)/ 1 702 mm (67.0 in) 2014 mm (79.3 in) (1) Overall height (2) Track front/rear (3) Overall width (excluding mirrors) (4) Wheelbase 3505 mm (138 in) (5) Overall length Regular van, 5382 mm (211.9 in) Extended, 5890 mm (231.
Maintenance and Specifications 4 5 Cutaway/commercial stripped chassis models Dimension (1) Overall height (2) Track (Front / Rear) (3) Overall width Body style E-250 E-350 E-450 E-550 Super Duty Super Duty Refer to Body Builder for specifications. 1 763 mm 1 763 mm (69.4 in)/ (69.4 in)/ 1 973 mm SRW 1689 (77.7 in) mm (66.5 in), DRW 1 859 mm (73.2 in) Refer to Body Builder for specifications. 1 763 mm (69.4 in)/ 1 689 mm (66.5 in) 1 999 mm (78.7 in)/ 1 970 mm (77.
Maintenance and Specifications Dimension Body style E-450 Super Duty 3 149.6 mm 3 505 mm 4 013 mm (124 in) (138 in) (158 in) 4 013 mm 4 470 mm (158 in) (176 in) 4 470 mm (176 in) E-250 (4) Wheelbase (5) Overall length E-350 E-550 Super Duty 4 051 mm (159.5 in) 4 508 mm (177.5 in) 4 864 mm (191.5 in) 5 321 mm (209.5 in) 5 930 mm (233.5 in) Refer to Body Builder for specifications.
Maintenance and Specifications Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers.
Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories First aid and highway kits Fog lights Hitch mount bicycle carrier Inside mirror, electrochromic with compass (with and without temperature display) Removable roof rack Running boards — Aluminum and Platinum elliptical Speed control Tailgate table TracRac Trailer hitch (Class III) Trailer hitch bars and balls Trailer hitch wiring adaptor Protection and appearance equipment Air bag anti-theft locks Battery warmer Carpet floor mats Cleaners, waxes and polishes Door edge guards Flat splash guards Fr
Accessories communications systems - such as two-way radios, telephones and theft alarms - that are equipped with radio transmitters. Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician. • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use or are not properly installed.
Index A ABS (see Brakes) .....................141 Air bag supplemental restraint system ................................119–120 and child safety seats ............121 description ..............................120 disposal ....................................124 driver air bag ..........................122 indicator light ...................12, 123 operation .................................122 passenger air bag ...................122 Air cleaner filter ...............
Index interior .....................................195 plastic parts ............................193 washing ....................................191 waxing .....................................191 wheels ......................................192 wiper blades ....................193–194 woodtone trim ........................195 Climate control (see Air conditioning or Heating) ......70–71 Clock ..........................20, 25, 32, 40 Compass, electronic ....................94 calibration ..................
Index refill capacities ........................236 specifications ..................240, 243 Exhaust fumes ..........................140 F Fail safe cooling ........................214 Fluid capacities .........................236 Four-Wheel Drive vehicles preparing to drive your vehicle .....................................144 Fuel ............................................216 calculating fuel economy .......220 cap ...........................................218 capacity ................................
Index Infant seats (see Safety seats) .....................127 Inspection/maintenance (I/M) testing ........................................224 Instrument panel cleaning ...................................194 cluster ........................................10 lighting up panel and interior .......................................77 J Jack ............................................168 positioning ...............................168 storage .....................................168 Jump-starting your vehicle .
Index Radio ..........................17, 22, 28, 36 Radio reception ...........................69 Relays ................................161, 168 Remote entry system ...........97, 99 illuminated entry ....................100 locking/unlocking doors .....97–98 panic alarm ...............................99 replacement/additional transmitters .............................100 replacing the batteries .............99 Roadside assistance ..................158 for children .....................
Index treadwear ................................231 Towing .......................................151 recreational towing .................157 trailer towing ..........................151 wrecker ....................................180 Traction-lok rear axle ...............143 Transmission .............................145 fluid, checking and adding (automatic) .............................227 fluid, refill capacities ..............236 lubricant specifications ..
