Table of Contents Table of Contents Introduction Instrument Cluster 4 10 Warning and control lights Gauges 10 13 Entertainment Systems 16 AM/FM stereo cassette with CD AM/FM stereo cassette AM/FM stereo with CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 16 18 25 51 51 52 54 54 55 5
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving 77 77 83 93 97 113 Starting Brakes Transmission operation Trailer towing 113 116 119 126 Roadside Emergencies 135 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 173 174 176 179 190 204 210 211 215 Accessories 222 Index 225 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company.
Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.
Introduction Any of this information could potentially include information regarding how the driver operates the vehicle potentially including but not limited to information regarding vehicle speed, brake or accelerator application or steering input. This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies.
Introduction manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 9 2
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START, or by applying the parking brake when the ignition is turned to the ON position. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership.
Instrument Cluster Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly.
Instrument Cluster High beams: Illuminates when the high beam headlamps are turned on. Key-in-ignition warning chime: Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened. Headlamps on warning chime: Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’s door is opened. GAUGES Speedometer: Indicates the current vehicle speed.
Instrument Cluster Never remove the coolant reservoir cap while the engine is running or hot. Odometer: Registers the total kilometers (miles) of the vehicle. Trip odometer: Registers the kilometers (miles) of individual journeys. To reset, depress the control. Battery voltage gauge: Indicates the battery voltage when the ignition is in the ON position.
Instrument Cluster Fuel gauge: Indicates approximately how much fuel is left F in the fuel tank (when the ignition is in the ON position). The fuel gauge may vary slightly when the E vehicle is in motion or on a grade. Refer to Filling the tank in the Maintenance and Specifications chapter for more information.
Entertainment Systems Entertainment Systems AM/FM STEREO / to find the 1. Seek: Press next listenable station down/up the frequency band. / to manually 2. Tune: Press adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set 1 2 a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns.
Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7. CLK (Clock): To set the hour, press and hold CLK until CLOCK SET appears in the display. Press or SEEK to decrease the hours.
Entertainment Systems AM/FM STEREO CASSETTE 12 13 14 15 16 17 1 2 3 4 VOL - PUSH ON AM CLK ST FM1 BASS TREB BAL FADE FM TAPE AMS 11 SEEK 10 SCAN SIDE REW EJ TUNE 1-2 FF 9 1 2 3 4 8 5 6 6 7 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK to or increase the decrease hours.
Entertainment Systems TAPE 4. Tape AMS: In tape mode, press AMS and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape SIDE 1 - 2 direction. 6. REW (rewind): Press to rewind the tape.
Entertainment Systems 12. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17. Cassette door: Insert a cassette into the cassette door.
Entertainment Systems PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD 1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief SCAN sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3. CD Door: Insert a CD with the label side up. CD unit are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only.
Entertainment Systems not be inserted into the CD player. The label may peel and cause the CD to become jammed. It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels. Ball point pens may damage CDs. Please contact your dealer for further information. 4. Cassette door: Insert the cassette with the opening to the right. 5. Eject: Press to eject the cassette/CD. The radio will resume playing. 6. Tape: Press to start tape play.
Entertainment Systems to decrease minutes or TUNE to increase minutes. If your vehicle has a stand alone clock this control will not function. 10. Balance: Press BAL; then press / to shift sound to the SEL left/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 11. Memory preset buttons: To set a station: Select frequency band AM/FM, tune to a station, press and hold a preset button until sound returns. 12. Shuffle (CD): Press to play tracks in random order. 13.
Entertainment Systems 16. Fast Forward (FF): Press for a slow advance, press and hold for a fast advance. 17. Rewind (REW): Press for a slow rewind, press and hold for a fast rewind. 18. Select (SEL): Use with Bass, Treble, Balance and Fade controls. FF 2 REW 1 SEL 19. Bass: Press BASS; then press / to decrease/increase SEL the bass output. Treble: Press TREB; then press / to decrease/increase SEL the treble output. 20. Tune: Works in radio mode only. / to change Press TUNE frequency down/up. 21.
Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM 15 16 17 1 SHUF DISC TUNE SEEK SCAN 2 REW FF 3 4 COMP MUTE 5 EJ LOAD 14 6 BASS 13 BAL 7 SEL TREB FADE PUSH ON 8 AM FM 12 CD 1 2 11 3 4 10 5 6 MENU 9 1. Seek: Press and release / for previous/next SEEK strong station, or track of the current disc. 2. Rewind: Press and hold until the desired selection is reached. Fast forward: Press and hold until the desired selection is reached. 3.
Entertainment Systems 6. Bass: Press BASS; then press / to decrease/increase SEL the bass output. Treble: Press TREB; then press / to decrease/increase SEL the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and RDS function on/off. 8. Balance: Press BAL; then press / to shift sound to the SEL left/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 9.
Entertainment Systems 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 14. Load: Press to load a CD. Press and hold to load up to six discs. 15. Shuffle: Press to play tracks and CDs in random order. 16. Scan: Press SCAN to move up the radio frequency band. SCAN automatically finds a station, plays it for five seconds, then moves to the next station. Press again to stop. CD: Press SCAN for a brief sampling of CD tracks. Press again to stop. 17.
Entertainment Systems REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1. Your AutoVision威 system is automatically activated when the vehicle ignition and the audio system are ON. 2. If a movie is desired, insert a VHS cassette into the VCP and the video should start playing. 3. Press the MEDIA control to toggle to any other desired media source.
Entertainment Systems To play a video game: 1. Connect the video line from your game device to the VIDEO jack. 2. Connect the left and right audio cables to the left (L) and right (R) audio jacks. 3. Ensure that the system is in AUX mode. The LCD screen will turn on and the AUX indicator will illuminate. 4. If desired, press the / control and plug a 3.5mm headphone into the headphone jack. With the headphones ON, the rear speakers will not operate.
Entertainment Systems Do not insert foreign objects into the videocassette player (VCP) tape cassette compartment. The front glass on the liquid crystal display may break when hit with a hard surface. If the glass breaks, do not touch the liquid crystalline material. In case of contact with skin, wash immediately with soap and water. The driver must not attempt to operate any function of the floor console mounted VCP while the vehicle is in motion. Give full attention to driving and to the road.
Entertainment Systems However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to consult the dealer or an experienced radio/TV technician for help.
Entertainment Systems Dew sensor circuit • Under high moisture (dewed) conditions, the tape heads and cassette tape may be damaged if the VCP is operated. • When the vehicle’s cabin temperature is very low and then is heated quickly, or the humidity is very high within the vehicle, the inside of the windows most likely will be fogged. Under these conditions, the inside of the VCP most likely is dewed.
Entertainment Systems • Water resistant tape door • On screen display • Protection circuits Playback and format • The videocassette player of your AutoVision威 system can only be used in the “playback” mode. You are not able to record with your system. • The system plays standard videocassettes marked “VHS” (or “S-VHS). VCP protection circuits Tape protection circuit • When the system is in PAUSE mode, the tape mechanism will continue to create tension on the tape.
Entertainment Systems VCP controls 2 1 8 5 4 6 7 3 1. LED display The display lamp will light up in green when power is supplied to the videocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys (PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REVIEW button Press to enter the reverse picture mode when in PLAYBACK mode. If in STOP mode, the tape will rewind at a high speed. 5.
Entertainment Systems Remote control 1 2 3 4 5 6 7 8 9 10 1. POWER button Press to turn the videocassette player (VCP) ON or OFF. 2. ENCORE button Press to reverse the casssette for 5 seconds. Normal playback will then resume when in PLAYBACK mode. 3. STILL/ADVANCE (frame advance button) Press to temporarily suspend playback. Press again to make the tape advance one frame at a time. 4. RETRACKING button Press to activate Auto Tracking in the playback mode. 5.
Entertainment Systems 8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they are simply for operation check and will only work for a short time. Slide battery cover off as shown on remote control to access the batteries. The remote control unit uses two AAA batteries.
Entertainment Systems AutoVision姞 controls The AutoVision威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision威 system allows you to have control over the rear seat controls. The system is automatically activated when the ignition is ON. This enables rear seat passengers to play a videocassette or listen to any of the available media sources. Once the headphone mode is activated, symbol will appear in the radio display.
Entertainment Systems Adjusting the volume This control allows the rear seat passengers to adjust the volume level of the audio system. Press the + control to increase the volume. Press the — control to decrease the volume. From the AutoVision威 controls, the speaker volume cannot be set higher than the current volume radio setting. When in headphone mode, the AutoVision威 controls can change the volume setting to any desired level.
Entertainment Systems Speakers ON/OFF mode With the speakers ON, you can adjust the audio output to all system speakers — front and rear together (headphones are disabled in this mode). The rear seat passengers can not raise the volume of the system above the level on the front radio bezel. With the speakers OFF, the headphones are enabled. The rear seat passengers have control over the desired volume levels.
Entertainment Systems Memory preset control In radio mode, press the MEM (Memory) control successively to scroll through the memory presets in AM, FM1 or FM2. In CDDJ mode, press the MEM (Memory) control to select the next disc in the compact disc changer. Play will begin with the first track. Seek function The SEEK control has varying functions depending on which mode is enabled. In radio mode (AM, FM1, FM2): control to find the Press the next listenable station down the frequency band.
Entertainment Systems Flip-down screens The screens rotate down to view and up into the housing to store when not in use. Ensure that the screens are latched into the housing when being stored. 1 3 2 1. 6.4” (diagonal) color liquid crystal display (LCD) screen. 2. Screen housing. 3. Dimmer switch. Rotate to increase/decrease the brightness of the screen. General operation • When the engine is not running, use the system sparingly otherwise it will run the battery down.
Entertainment Systems Inserting/removing cassette Inserting cassette • Open the AutoVision威 console cover. • Insert the videocassette into the cassette compartment. Inserting a videocassette into the VCP automatically turns the power ON (the indicator lamp will illuminate) and the tape will begin playback. If the vehicle is traveling over rough terrain, it may be difficult to insert the cassette because the machine attempts to hold the cassette firmly to prevent vibration.
Entertainment Systems 4. Press the STOP control to stop playback or press EJECT to remove the cassette. Fast-forward or rewind (no picture) 1. Press the FF/REW control on the VCP. 2. Press the STOP control to stop or press EJECT to remove the cassette. The tape will fast forward or rewind until it has reached the end or the beginning. Fast-forward or rewind (with picture) 1. While in playback mode, momentarily press the FF/REW key.
Entertainment Systems Auxiliary input jacks The auxiliary input jacks on the AutoVision威 control panel accepts video and audio connectors for all standard video games (Nintendo威, PlayStation威, etc.) Other compatible devices such as DVD players, camcorders and portable CD players can also be connected to the auxiliary jacks. The auxiliary jack is color-coded for identification purposes.
Entertainment Systems Video source selection The MEDIA control determines which video (VCP or Auxiliary input) is seen on the AutoVision威 screen. When the vehicle ignition is ON and the system is not in VCP mode, the AutoVision威 selects the Auxiliary input as the video source. (If there is not a video source connected to the Auxiliary input jack, the screen will be blank.) AutoPlay feature Your AutoVision威 system is equipped with an AutoPlay Feature.
Entertainment Systems The following are some possible messages that may illuminate on your LED display and their meanings. Illuminates when there is a videocassette in the system during power off. Illuminates when there is a videocassette in the system during power on. Illuminates when a videocassette is ejected from the system. Flashes during emergency mode. Illuminates during power on when there is not a videocassette present in the system.
Entertainment Systems Illuminates when the videocassette is in STIL (pause) mode. Illuminates when the videocassette is in PLAY mode. Illuminates when the videocassette is in REV (review) mode. Illuminates when the videocassette is in CUE mode. Flashes separately when the videocassette is in ENCORE mode. Displays when: • the thermostat detects an extremely high or low temperature, or • the dew sensor is activated for high humidity In-home use Your AutoVision威 system is UL registered for in-home use.
Entertainment Systems To re-install the VCP in your vehicle, insert the VCP into the console and push lightly until the VCP clicks into place. To use the AutoVision威 system in your home, you will need: • a DC 12V power converter rated for 1.5 amps/min and • Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 (877) 848–6434 for assistance. Auxiliary jacks for home use 1.
Entertainment Systems 1. VIDEO IN Connect this terminal to the AUDIO OUT terminal of your other apparatus (DVD, game machine, etc.). 2. AUDIO IN LR Connect these terminal(s) to the AUDIO OUT terminals of your other apparatus (DVD, game machine, etc.). 3. Plug headphones into these jacks. RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC).
Entertainment Systems • Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub. • Remove loose labels before inserting tapes. • Allow tapes which have been subjected to extreme heat, humidity or cold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold.
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. 3. Temperature selection: Controls the temperature of the airflow in the vehicle. : Distributes outside air through the instrument panel vents. O (OFF): Outside air is shut out and the fan will not operate.
Climate Controls 3. Set the fan speed to HI 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2.
Climate Controls • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” using the outside air inlet vents. • Do not put objects under the front seats that will interfere with the airflow to the back seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select 2. Select A/C 3.
Lights Lights HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the ON position and • the headlamp control is in the OFF, parking lamp or autolamp position. Always remember to turn on your headlamps at dusk or during inclement weather.
Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL To adjust the brightness of the instrument panel, rotate the dimmer control clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the interior lamps, rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position.
Lights INTERIOR LAMPS Cargo and dome lamps with rear headliner Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: • doors are closed and the control is in the ON position • control is in the DOOR position and any door is open • headlamp control is rotated fully counterclockwise When the control is in the OFF position, it will not illuminate when you open the doors or fully rotate the headlamp control.
Lights Front and rear courtesy/reading lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counter clockwise or when any door is opened. The reading lamp portion, the two outer lights, can only be toggled on and off at the lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.
Lights Function Number of Trade number bulbs Map/reading lamp 2 211-2 Roofmarker 5 194 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Replacing headlamp bulbs (aerodynamic) 1. Make sure headlamp switch is in the OFF position and open the hood. 2. Push each clip tab toward the engine compartment and lift upward to the stop position, then remove the headlamp assembly. 3.
Lights Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. NOTE:If the bulb is accidentally touched, it should be cleaned with alcohol before being used. To install the new bulb, follow the removal procedures in reverse order. Replacing headlamp bulbs (low series) 1.
Lights 3. Rotate the bulb socket counterclockwise and remove. 4. Carefully pull the bulb straight out of the socket. To complete installation, follow the removal procedures in reverse order. Replacing roof marker bulbs 1. Remove the screw and lens from the lamp assembly. 2. Carefully pull the bulb straight out of the socket and push in the new bulb. 3. Install lens on lamp assembly with screw.
Lights Replacing license plate lamp bulbs 1. Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing tail lamp/turn/backup lamp bulbs 1.
Lights Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab 1. Make sure the headlamp switch is in the OFF position. 2. Remove the four screws and the lamp from the lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb.
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds.
Driver Controls TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package.
Driver Controls Installing a garage door opener (if equipped) The storage compartment can be converted to accommodate a variety of aftermarket garage door openers: 1. Remove the storage clip from the door. 2. Place Velcro hook onto side of aftermarket transmitter opposite of actuator control. 3. Place the transmitter into storage compartment, control down. 4. Place the provided height adaptors onto the back of the GARAGE control as needed. 5. Press the GARAGE control to activate the transmitter.
Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy. Adjustments may need to be made to the zone and calibration of the compass. Compass zone adjustment 1.
Driver Controls • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles. • The compass is now calibrated. CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs. However, drivers must not compromise their own or others’ safety when using such equipment.
Driver Controls POWER WINDOWS (IF EQUIPPED) When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window. POWER SIDE VIEW MIRRORS (IF EQUIPPED) To adjust your mirrors to adjust the left 1. Select to adjust the right mirror or mirror. 2.
Driver Controls Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 76 mm (3 inches). This feature is especially useful to the driver when towing a trailer.
Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. RES SET ACCEL COAST • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed. • If the vehicle speed decreases more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage.
Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in increments by 1.6 km/h (1 mph). • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control.
Driver Controls LUGGAGE RACK (IF EQUIPPED) Load the luggage as far back as safely possible on the rack without exceeding the gross vehicle weight rating (GVWR) or the gross axle weight rating (GAWR). Use tie down loops to secure the load. Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity.
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors.
Locks and Security REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Locks and Security Replacing the battery The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. The typical operating range for your remote entry transmitter is approximately 10 meters (33 feet). A decrease in the operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle and • other vehicles parked next to the vehicle. To replace the battery: 1.
Locks and Security To reprogram the remote entry 4 transmitters: 3 1. Ensure the vehicle is 5 electronically unlocked. 2 2. Put the key in the ignition. 3. Turn the key from the LOCK position to OFF. 1 4. Cycle, eight times, rapidly (within 10 seconds) between the OFF position and ON. Note: The eighth turn must end in the ON position. 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6. Within 20 seconds press any button on the remote entry transmitter.
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving.
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion.
Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward.
Seating and Safety Restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion. 1. Position the seat to the floor mount. 2.
Seating and Safety Restraints ACCESSING THE 3RD, 4TH AND 5TH ROW SEATS (IF EQUIPPED) To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. REAR BENCH SEAT To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward (2nd row passenger side only).
Seating and Safety Restraints 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the seat assembly. • To remove the 3rd, 4th, and 5th row seats (if equipped), repeat steps 2 through 4. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
Seating and Safety Restraints When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Seating and Safety Restraints After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function.
Seating and Safety Restraints Front safety belt height adjustment Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder.
Seating and Safety Restraints Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and Safety Restraints BeltMinder The BeltMinder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off...
Seating and Safety Restraints Reasons given... “Belts are uncomfortable” “I was in a hurry” “Seat belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an air bag” “I’d rather be thrown clear” Consider... We design our safety belts to enhance comfort. If you are uncomfortable try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. Prime time for an accident.
Seating and Safety Restraints One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder will be disabled for that ignition cycle only. Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with the deactivation/activation programming procedure.
Seating and Safety Restraints 6. Within seven seconds of the safety belt warning light turning off, buckle then unbuckle the safety belt. • This will disable BeltMinder if it is currently enabled, or enable BeltMinder if it is currently disabled. 7. Confirmation of disabling BeltMinder is provided by flashing the safety belt warning light four times per second for three seconds. 8.
Seating and Safety Restraints Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries.
Seating and Safety Restraints Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. The National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver air bag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries.
Seating and Safety Restraints Children and air bags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag.
Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic. While the SRS is designed to help reduce serious injuries, contact with a deploying air bag may also cause abrasions, swelling or temporary hearing loss.
Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on.
Seating and Safety Restraints Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant or child restraint you might use. Ford recommends using child safety seats equipped with LATCH attachments, attached to LATCH anchors and tether anchors.
Seating and Safety Restraints Do not leave children, unreliable adults, or pets unattended in your vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly, which could increase the risk of serious injury.
Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top of ear level) above the top of the seat.
Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision.
Seating and Safety Restraints When installing a child safety seat: • Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. If you must use a forward-facing child seat in the front seat, move seat all the way back. Children 12 and under should be properly restrained in the rear seat whenever possible. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back.
Seating and Safety Restraints Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3.
Seating and Safety Restraints 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 6. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Seating and Safety Restraints Second row bucket seats (Chateau Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion. 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat. 3. Clip the tether strap hook to the seat pedestal at the location shown. 4.
Seating and Safety Restraints Second, Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion. 1. For second row 3–Passenger bench seat, place the child safety seat on the left hand outboard position, the center position, or the right hand outboard position as desired. For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2.
Seating and Safety Restraints For additional important safety information on the proper use of seat belts, child seats and infant seats, please read the entire Seating and Safety Restraints chapter in this Owner’s Guide. Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle.
Seating and Safety Restraints • Eight passenger wagon • Twelve passenger wagon • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors. Never attach two LATCH child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death.
Seating and Safety Restraints The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back. Follow the child seat manufacturer’s instructions to properly install a child seat with LATCH attachments. Attach LATCH lower attachments of the child seat only to the anchors shown.
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical 4 accessories such as the radio to 3 operate while the engine is not 5 running. 2. LOCK, locks the automatic 2 transmission gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed.
Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions.
Driving • Make sure the gearshift is in P (Park). • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter.
Driving Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again. If the engine still fails to start, press the accelerator to the floor and try again; this will allow the engine to crank with the fuel shut off in case the engine is flooded with fuel. Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below.
Driving ABS warning lamp ABS The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned to ON. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. Even when the ABS is disabled, normal braking is still effective. (If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.
Driving STEERING To prevent damage to the power steering system: • Never hold the steering wheel at its furthest turning points (until it stops) for more than a few seconds when the engine is running. • Do not operate the vehicle with a low power steering pump fluid level (below the MIN mark on the reservoir). If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort.
Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. VEHICLE STABILITY AND HANDLING The risk of a rollover crash increases as the number of people and load in the vehicle increase. This increased risk occurs because the passenger weight and load raises the vehicle’s center of gravity and causes it to shift rearward.
Driving When the key is in the ignition OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 3. Start the vehicle. If it is necessary to use the above procedure to move the gearshift lever, it is possible that a fuse has blown or the vehicle’s brakelamps are not operating properly. Refer to Fuses and relays in the Roadside emergencies chapter.
Driving To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse).
Driving 2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. (Overdrive), move the gearshift lever into the • To return to (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever.
Driving • It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement. You may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly. • It often may be less risky to strike small objects, such as highway reflectors, with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide sideways out of control or roll over.
Driving EMERGENCY MANEUVERS • In an unavoidable emergency situation where a sudden sharp turn must be made, remember to avoid “over-driving” your vehicle, i.e., turn the steering wheel only as rapidly and as far as required to avoid the emergency. Excessive steering will result in less vehicle control, not more. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for.
Driving • GVWR (Gross Vehicle Weight Rating): Maximum allowable total weight of the base vehicle, occupants, optional equipment and cargo. The GVWR is specific to each vehicle and is listed on the Safety Certification Label on the driver’s door pillar. • GAWR (Gross Axle Weight Rating): Carrying capacity for each axle system. The GAWR is specific to each vehicle and is listed on the Safety Certification Label on the driver’s door pillar.
Driving Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear Maximum Maximum Loaded Trailer Engine axle GCWR - kg frontal area of Weight - kg ratio (lbs.) trailer - m2 (ft2) (lbs.) E-150 Regular Van (6700 GVWR) 4.2L 3.55 4536 (10000) 2268 (5000) 5.52 (60) 4.6L 3.55 5216 (11500) 2903 (6400) 5.52 (60) 5.4L 3.55 5443 (12000) 3084 (6800) 5.52 (60) E-150 Regular Van (Crew) (6700 GVWR) 4.2L 3.55 4536 (10000) 2178 (4800) 5.52 (60) 4.6L 3.55 5216 (11500) 2812 (6200) 5.52 (60) 5.4L 3.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear Maximum Maximum Loaded Trailer Engine axle GCWR - kg frontal area of Weight - kg ratio (lbs.) trailer - m2 (ft2) (lbs.) E-250 Extended Van (8600 GVWR) 4.2L 4.10 4990 (11000) 2449 (5400) 5.52 (60) 5.4L 3.73 5897 (13000) 3311 (7300) 5.52 (60) E-250 Extended Van (Crew) (8600 GVWR) 4.2L 4.10 4990 (11000) 2449 (5400) 5.52 (60) 5.4L 3.73 5897 (13000) 3311 (7300) 5.52 (60) E-350 Regular Van (9500 GVWR) 5.4L 3.55 5443 (12000) 2858 (6300) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear Maximum Maximum Loaded Trailer Engine axle GCWR - kg frontal area of Weight - kg ratio (lbs.) trailer - m2 (ft2) (lbs.) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) E-350 Regular Wagon (12 passenger) (8600 GVWR) 5.4L 3.73/4.10 5897 (13000) 3130 (6900) 5.52 (60) E-350 Regular Wagon (12 passenger) (8600 GVWR) 6.8L 3.73 6804 (15000) 3992 (8800) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear Maximum Maximum Loaded Trailer Engine axle GCWR - kg frontal area of Weight - kg ratio (lbs.) trailer - m2 (ft2) (lbs.) E-350 Cutaway (138” wheelbase, dual rear wheel) (10000 GVWR) 5.4L 4.10 5897 (13000) 3583 (7900) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) E-350 Chassis Cab (138” wheelbase, dual rear wheel) (10700 GVWR) 5.4L 4.10 5897 (13000) 3583 (7900) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Rear Maximum Maximum Loaded Trailer Engine axle GCWR - kg frontal area of Weight - kg ratio (lbs.) trailer - m2 (ft2) (lbs.) E-350 Stripped Chassis (176” wheelbase) (10000 GVWR) 5.4L 4.10 5897 (13000) 3810 (8400) 5.52 (60) 6.8L 4.10 8391 (18500) 4536 (10000) 5.52 (60) E-450 Cutaway and Chassis Cab (all wheelbases, all GVWRs) 6.8L 4.10/4.56 9072 (20000) 4536 (10000) 5.52 (60) E-450 Stripped Chassis (all wheelbases, all GVWRs) 5.4L 4.
Driving Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury. Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance.
Driving Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with a 25.4 mm (one inch) shank diameter. The bumper has a 2,270 kg (5,000 lb.) trailer weight and 227 kg (500 lb.) tongue weight capacity. If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed. Driving while you tow When towing a trailer: • Turn off the speed control.
Driving • When stopped in traffic for long periods of time in hot weather, place the gearshift in P (Park) and increase idle speed. This aids engine cooling and air conditioner efficiency. • Vehicles with trailers should not be parked on a grade. If you must park on a grade, place wheel chocks under the trailer’s wheels. Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water.
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty.
Roadside Emergencies If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies Except for commmercial stripped chassis vehicles, this switch is located in the passenger’s footwell, by the kick panel. On commmercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6.
Roadside Emergencies FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within 15 the fuse. Check the appropriate fuses before replacing any electrical components. Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.
Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 6 Fuse Amp Rating 10A 7 8 10A 30A 9 30A 10 20A 11 15A 12 15A 13 15A 14 5A 15 16 17 18 19 20 21 22 5A 30A — — 10A 5A 30A 15A 23 20A 24 — 140 2003 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus) Passenger Compartment Fuse Panel Description Brake shift interlock, Speed control, DRL module Multi-function switch, Turn signals Radio capacitor(s), Ignition coil, PCM diode, PCM power relay, Fuel heater (Diesel only), Glow plug relay (Di
Roadside Emergencies Fuse/Relay Location 25 26 27 28 29 30 Fuse Amp Rating 10A — 5A 20A — 15A Passenger Compartment Fuse Panel Description Left headlamp (low beam) Not used Radio Power plug Not used Headlamps (high beam indicator), DRL10A 31 10A Right Headlamp (Low Beam), DRL 32 5A Power mirrors 33 20A Power point #2 34 10A Transmission Range (TR) sensor 35 30A RKE module 36 5A (Cluster, A/C, Illumination, Radio), Steering column assembly 37 20A Rear power point 38 10A Air bag diagnostic monitor 39 20A Po
Roadside Emergencies If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and specifications chapter. H J G K 27 28 F 25 26 18 10 B E 24 17 9 16 8 A 29 19 11 1 C 20 12 3 2 21 13 15 D 14 7 23 5 6 22 4 The high-current fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 14 Fuse Amp Rating 30A** 15 40A** 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A B C D E F 50A** 30A** 60A** 60A** 20A** 50A** 40A** 60A** 20A* 20A* 10A* 15A* — — — — — — — — G H J K * Mini fuses ** Maxi — — — — fuses Power Distribution Box Description Trailer running lamps relay, Trailer backup lamps relay Main light switch, Daytime Running Lights (DRL) Auxiliary blower motor relay Fuel pump relay I/P fuses 33, 37, 39, 40, 41 4WABS module Electric brake control
Roadside Emergencies CHANGING A FLAT TIRE If you get a flat tire while driving: • do not brake heavily. • gradually decrease the vehicle’s speed. • hold the steering wheel firmly. • slowly move to a safe place on the side of the road. The use of tire sealants is not recommended and may compromise the integrity of your tires. Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle (except cutaway and stripped chassis models). To remove the spare tire: 1.
Roadside Emergencies Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2. Activate the warning flashers. 3. Place the gearshift in P (Park). 4. Apply the parking brake and turn the engine off. 5.
Roadside Emergencies • non-chassis cab vehicles: jack is located in the rear right-hand side of the cargo area. • E-350 chassis cab vehicles: jack is strapped to a bracket behind the driver’s seat.
Roadside Emergencies 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground. Replacing the tire 1.
Roadside Emergencies Rear axle jacking points - All models except E-450 and E-550: Rear axle jacking points - E-450 and E-550: Front axle jacking points - All models except E-550: • All models except E-550 Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Turn the jack handle clockwise until the wheel is completely off the ground. • Remove the lug nuts with the lug nut wrench. • Replace the flat tire with the spare tire.
Roadside Emergencies Front axle jacking points E-550: Place the jack under the front axle directly below the springs. Do not place the jack under or on the steering linkage. • Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise. • Insert the jack handle into the pump linkage. • Use an up-and-down motion with the jack handle to raise the wheel completely off the ground.
Roadside Emergencies • 8-lug wheel 1 6 Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 7 4 3 8 5 2 6. Install any wheel covers, ornaments or hub caps. Make sure they are screwed or snapped in place. 7. Stow the jack, handle and lug wrench. 8. Unblock the wheels.
Roadside Emergencies Note: For E-550 vehicles, on all two-piece flat wheel nuts, apply motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads. Stowing the flat/spare tire 1. Lay the tire on the ground with the valve stem facing in the direction specified on the Tire Changing Instructions located with the jack hardware. 2. Slide the wheel partially under the vehicle and install the retainer through the wheel center.
Roadside Emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; also, the catalytic converter may become damaged.
Roadside Emergencies Connecting the jumper cables + + – – 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Customer Assistance Customer Assistance GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws.
Customer Assistance THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states.
Customer Assistance Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities.
Customer Assistance Oral presentations If you would like to make an oral presentation, indicate YES to question 6 on the application. While it is your right to make an oral presentation before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well.
Customer Assistance UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Customer Assistance FORD MOTOR COMPANY WORLDWIDE DIRECT MARKET OPERATIONS 1555 Fairlane Drive Fairlane Business Park #3 Allen Park, Michigan 48101 U.S.A. Telephone: (313) 594-4857 FAX: (313) 390-0804 If you are in another foreign country, contact the nearest Ford dealership. If the dealership employees cannot help you, they can direct you to the nearest Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S.
Customer Assistance payable by the consumer (less a reasonable allowance for consumer use). The consumer has the right to choose whether to receive a refund or replacement vehicle. California Civil Code Section 1793.22(b) presumes that the manufacturer has had a reasonable number of attempts to conform the vehicle to its applicable express warranties if, within the first 18 months of ownership of a new vehicle or the first 29,000 km (18,000 miles), whichever occurs first: 1.
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • In addition to the highlighted areas, cover the power distribution box, located in the engine compartment, when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer.
Cleaning • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel.
Cleaning LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over the leather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft Deluxe Leather Care Kit (ZC-11–D), available from your authorized dealer.
Cleaning Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Detailer (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft Engine Shampoo and Degreaser (ZC-20) * May be sold with the Motorcraft name 172 2003 Econol
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.
Maintenance and Specifications 1 2 3 4 5 6 10 7 8 9 1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine) 3. Automatic transmission fluid dipstick 4. Air filter assembly 5. Engine oil dipstick 6. Engine oil filler cap (4.2L V6 engine only) 7. Power steering fluid reservoir 8. Brake fluid reservoir 9. Engine coolant reservoir 10. Battery WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low.
Maintenance and Specifications Washer fluids containing non-methanol antifreeze agents should be used only if they provide cold weather protection without damaging the vehicle’s paint finish, wiper blades or washer system. If you operate your vehicle in temperatures below 4.5° C (40° F), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident.
Maintenance and Specifications • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil.
Maintenance and Specifications Engine oil and filter recommendations Look for this certification trademark. SAE 5W-20 engine oil is recommended. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates and for frame mounted batteries, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation. When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.
Maintenance and Specifications 7. Drive the vehicle to complete the relearning process. RN LE TU AD RE • The vehicle may need to be driven 16 km (10 miles) or more to relearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned.
Maintenance and Specifications Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground.
Maintenance and Specifications 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate.
Maintenance and Specifications 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal.
Maintenance and Specifications which equates to a freeze point of -36° C (-34° F). Coolant concentration testing is possible with a hydrometer or antifreeze tester (such as the Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant should be maintained at the “cold full” of “cold fill range” level in the coolant reservoir. If the level falls below, add coolant per the instructions in the Adding engine coolant section.
Maintenance and Specifications • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty. If the reservoir is low or empty, add engine coolant to the reservoir. Refer to Adding engine coolant in this chapter.
Maintenance and Specifications • Do not use alcohol, methanol, brine or any engine coolants mixed with alcohol or methanol antifreeze (coolant). Alcohol and other liquids can cause engine damage from overheating or freezing. • Do not add extra inhibitors or additives to the coolant. These can be harmful and compromise the corrosion protection of the engine coolant.
Maintenance and Specifications necessary, add enough 50/50 concentration of engine coolant and distilled water to bring the liquid level to the proper level. If you have to add more than 1.0 liter (1.0 quart) of engine coolant per month, have your dealer check the engine cooling system. Your cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage.
Maintenance and Specifications • Decreased engine coolant concentrations below 40% will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage. • Decreased engine coolant concentrations below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage.
Maintenance and Specifications When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution. The vehicle will not be able to maintain high-speed operation and the engine will run rough. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3.
Maintenance and Specifications Gasoline may contain benzene, which is a cancer-causing agent. Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury.
Maintenance and Specifications The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling.
Maintenance and Specifications If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury. Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Do not use fuel containing methanol. It can damage critical fuel system components.
Maintenance and Specifications Many of the world’s automakers issued the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.
Maintenance and Specifications Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty.
Maintenance and Specifications 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions.
Maintenance and Specifications Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide.
Maintenance and Specifications EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds.
Maintenance and Specifications Please consult your Warranty Guide for complete emission warranty information. On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards.
Maintenance and Specifications Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. FULL COLD CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules.
Maintenance and Specifications 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir. BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced.
Maintenance and Specifications 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6.
Maintenance and Specifications High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used.
Maintenance and Specifications Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Loosen the clamp that secures the two halves of the air filter housing together. 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing.
Maintenance and Specifications These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S.
Maintenance and Specifications The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires.
Maintenance and Specifications WARNING An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. To reduce the risk of serious injury, never attempt to re-inflate a tire which has been run flat or seriously under-inflated without first removing the tire from the wheel assembly for inspection. Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property.
Maintenance and Specifications • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity.
Maintenance and Specifications Do not replace your tires with “high performance” tires or larger size tires. Failure to follow these precautions may adversely affect the handling of the vehicle, and increase the risk of loss of vehicle control, vehicle rollover and/or personal injury. Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.
Maintenance and Specifications MOTORCRAFT PART NUMBERS Component1 Air filter element Battery (standard) Battery (auxiliary) Fuel filter Oil filter PCV valve Spark plugs2 4.2L V6 engine FA-1634 4.6L V8 engine FA-1634 5.4L V8 engine FA-1634 6.8L V10 engine FA-1634 BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750 BH-65DC BH-65DC BH-65DC BH-65DC FG-872 FL-400-S EV-251 AGSF-34EEM3 FG-872 FL-820-S EV-233 AWSF-32PP4 FG-872 FL-820-S EV-233 AGSF-22W FG-872 FL-820-S EV-233 AGSF-22W 1 Refer to the 7.
Maintenance and Specifications REFILL CAPACITIES Fluid Ford Part Application Capacity Name Brake fluid Motorcraft High All Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE All 5.7L (6.0 quarts) Engine 5W-20 Premium oil-gasoline engine (includes Synthetic Blend Motor Oil (US) filter change)9 Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Engine oil-diesel Refer to the 7.3L Power Stroke Direct Injection Turbo engine (includes Diesel Owner’s Guide Supplement.
Maintenance and Specifications Fluid Engine coolant-gasoline engine 1 Engine coolant-diesel engine Power steering fluid Ford Part Application Name Motorcraft 4.2L V6 engine Premium Gold Engine Coolant (yellow-colored) 4.2L V6 engine with aux rear heat 4.6L V8 engine Capacity Motorcraft MERCON威 ATF Keep in FULL range on dispstick 22.0L (23.3 quarts) 1 row – 20.9L (22.1 quarts)8 24.0L (25.4 quarts) 1 row – 22.9L (24.2 quarts)8 23.7L (25.0 quarts) 1 row – 22.6L (23.8 quarts)8 4.6L V8 engine 25.7L (27.
Maintenance and Specifications Fluid Rear axle4 Fuel tank Ford Part Name Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic rear axle lubricant Hypoid Gear Oil SAE 90 Motorcraft 80W-90 Premium rear axle lubricant N/A Application Capacity Visteon 8.8/9.75 2.6-2.7L (5.5-5.8 inch pints) 2 conventional and Traction-Lok Dana 9.75 inch (M60-IU) Dana 10.5 inch (M70-2U) Dana 10.
Maintenance and Specifications Fluid Transmission fluid 6 Ford Part Name Motorcraft MERCON威V ATF Motorcraft MERCON 威 ATF Windshield washer fluid Application Capacity Automatic (4R70W) 7 Automatic (4R100 except E-450) Automatic (4R100 E-450 and E-550) All 13.2L (13.9 quarts) 16.1L (17.0 quarts) 7 16.7L (17.7 quarts) 7 Motorcraft 4.0L (4.2 quarts) Premium Windshield Washer Concentrate 1 Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V. These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid. However, these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid. MERCON威 and MERCON威 V type fluids are not interchangeable. DO NOT mix MERCON威 and MERCON威 V.
Maintenance and Specifications Item Ford part Ford part Ford name number specification Engine oil-gasoline Motorcraft SAE XO-5W20-QSP WSS-M2C153-H engine 5W-20 Premium (US) with API Synthetic Blend CXO-5W20–LSP12 Certification Motor Oil (US) (Canada) Mark Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Engine oil-diesel Refer to the 7.3 Liter Power Stroke Direct Injection engine Turbo Diesel Owner’s Guide Supplement.
Maintenance and Specifications Item Visteon conventional and Traction-Lok axles (E-150) 2 Dana 9.75 inch (M60–1U) 3 10.
Maintenance and Specifications 3 Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Traction-Lok rear axles. ENGINE DATA 4.2L V6 engine Cubic inches 256 Required fuel 87 octane 1-4-2-5-3-6 Firing order 4.6L V8 engine 281 87 octane 1-3-7-2-6-5-4-8 5.4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 1.3-1.4 mm (0.052-0.056 inch) EDIS 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 1.3-1.4 mm (0.052-0.
Maintenance and Specifications 1 2 3 4 5 219 2003 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Maintenance and Specifications Cutaway/commercial stripped chassis models Dimension Body style E-450 E-550 Super Duty Super Duty Refer to Body Builder for specifications. E-250 (1) Overall height (2) Track (Front / Rear) (3) Overall width (4) Wheelbase (5) Overall length E-350 1 763 mm (69.4 in)/ 1 689 mm (66.5 in) 1 763 mm 1 763 mm (69.4 in)/ (69.4 in)/ SRW 1689 1 973 mm mm (66.5 (77.7 in) in), DRW 1 859 mm (73.2 in) Refer to Body Builder for specifications. 1 999 mm (78.7 in)/ 1 970 mm (77.
Maintenance and Specifications • On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle.
Accessories Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Travel equipment Auto head lamps with DRL Bicycle rack Cell phone holder Console (Engine cover) Daytime running lights (DRL) First aid and highway kits Fog lights Hitch mount bicycle carrier Inside mirror, electrochromic with compass (with and without temperature display) Removable roof rack Running boards — Aluminum and Platinum elliptical Speed control Tailgate table TracRac Trailer hitch (Class III) Trailer hitch bars and balls Trailer hitch wiring adaptor Protection and appearance equipment
Accessories For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information.
Index Index A Air bag supplemental restraint system ..........................................93 and child safety seats ..............95 description ................................93 disposal ......................................97 driver air bag ............................95 indicator light ...........................97 operation ...................................95 passenger air bag .....................95 Air cleaner filter .......203–204, 210 Ambulance packages ....................
Index waxing .....................................167 wheels ......................................168 wiper blades ............................169 Climate control (see Air conditioning or Heating) ......51, 53 Compass, electronic ....................65 calibration .................................66 set zone adjustment .................66 Console overhead ....................................64 Controls power seat .................................78 Coolant checking and adding ..............
Index F Fail safe cooling ........................189 Fluid capacities .........................211 Four-Wheel Drive vehicles preparing to drive your vehicle .....................................118 Fuel ............................................190 calculating fuel economy .......194 cap ...........................................192 capacity ...................................211 choosing the right fuel ...........193 comparisons with EPA fuel economy estimates .................197 detergent in fuel ...
Index J O Jump-starting your vehicle ......152 Octane rating ............................193 Oil (see Engine oil) ..................176 K Keys positions of the ignition .........113 L Lamps bulb replacement specifications chart ..................57 cargo lamps ...............................55 daytime running light ...............54 headlamps .................................54 headlamps, flash to pass ..........55 instrument panel, dimming .....55 interior lamps ...........................
Index Safety restraints ....................83–87 belt minder ...............................89 extension assembly ..................92 for adults .............................84–85 for children .........................97–98 lap belt ......................................87 safety belt maintenance ...........92 warning light and chime ..........88 Safety seats for children ..........101 Seat belts (see Safety restraints) ...............83 Seats ............................................
