Table of Contents Table of Contents Introduction Instrument Cluster 4 12 Warning and control lights Gauges 12 15 Entertainment Systems 19 AM/FM stereo AM/FM stereo cassette AM/FM stereo cassette with CD AM/FM stereo with CD CD changer Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Moon roof Power windows Mirrors Speed control Message center 19 21 23 27
Table of Contents Locks and Security 65 Keys Locks Anti-theft system 65 65 67 Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving 72 72 77 90 99 110 Starting Brakes Transmission operation Trailer towing 110 115 118 146 Roadside Emergencies 174 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 215 217 218 221 229 246 253 254 257 Accessories 270 Index 274 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company.
Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.
Introduction Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF.
Introduction Using your vehicle with a snowplow For more information and guidelines for using your vehicle with a snowplow, refer to the Driving chapter. Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance.
Introduction Notice to owners with vehicles equipped with Power Take Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide; therefore, a supplement has been supplied that complements this book.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 11
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster Check gage: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. CHECK GAGE • The engine oil pressure is low. • The fuel gauge is at or near empty.
Instrument Cluster Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter). Speed control: Illuminates when the speed control is activated. Turns off when the speed control system is deactivated.
Instrument Cluster Four wheel drive indicator (if equipped): Illuminates when four-wheel drive is engaged. Door ajar: Illuminates when the ignition is in the ON position and any door is open. 4x4 Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb. High beams: Illuminates when the high beam headlamps are turned on.
Instrument Cluster Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot.
Instrument Cluster Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle’s electrical system checked as soon as possible. Engine oil pressure gauge: Indicates engine oil pressure. The needle should stay in the normal operating range (between “L” and “H”).
Instrument Cluster Transmission fluid temperature gauge (automatic transmission only): If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between “H” and “C”). Yellow area (warning) — the transmission fluid is higher than normal operating temperature. This can be caused by special operation conditions (i.e. snowplowing, towing or off road use). Refer to Special Operating Conditions in the scheduled maintenance guide for instructions.
Entertainment Systems Entertainment Systems AM/FM STEREO 6 5 7 1 2 VOL PUSH ON TONE TONE VOL ST SEEK DX FM 12 TUNE CLK 1 2 3 4 AM/FM 3 4 / to find the 1. Seek: Press next strong station down/up the frequency band. / to manually 2. Tune: Press change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode.
Entertainment Systems 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7.
Entertainment Systems AM/FM STEREO CASSETTE 12 13 14 15 16 17 1 2 3 4 VOL - PUSH ON AM CLK ST FM1 BASS TREB BAL FADE FM TAPE AMS 11 SEEK 10 SCAN SIDE REW EJ TUNE 1-2 FF 9 1 2 3 4 8 5 6 6 7 5 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK to or increase the decrease hours.
Entertainment Systems TAPE 4. Tape AMS: In tape mode, press AMS and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape SIDE 1 - 2 direction. 6. REW (rewind): Press to rewind the tape.
Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17. Cassette door: Insert a cassette into the cassette door.
Entertainment Systems 1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief SCAN sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3. CD Door: Insert a CD with the label side up. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players.
Entertainment Systems CD: Press to start CD play. With the dual media audio, press CD to toggle between single CD and CD changer play (if equipped). 7. Mute: Press to MUTE playing media; press again return to playing media. 8. Auto: Press to set first six strongest stations (if available) into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 9. Clock: Press and hold to set the SEEK to clock. Press the to decrease hours or SEEK increase hours.
Entertainment Systems 12. Shuffle (CD): Press to play tracks in random order. 13. Compression (CD): Press to bring soft and loud passages together for a more consistent listening level. Dolby威 noise reduction: 14. Works in tape mode only. Reduces tape noise and hiss; press to activate/deactivate. The Dolby威 noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation. Dolby威 and the double-D symbol are registered trademarks of Dolby Laboratories Licensing Corporation.
Entertainment Systems Treble: Press TREB; then press / to decrease/increase SEL the treble output. 20. Tune: Works in radio mode only. / to change Press TUNE frequency down/up. 21. Seek: Press and release / for previous/next SEEK strong station, selection or track. SEEK TUNE SEEK TUNE 22. AM/FM: Press to select AM/FM1/FM2 frequency band.
Entertainment Systems 1. Seek: Press and release / for previous/next SEEK strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 3. Comp (Compression): In CD mode, press to adjust the soft and loud passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE playing media; press again return to playing media.
Entertainment Systems Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 9. Menu: Press MENU and SEL to access clock mode, RDS on/off, Traffic, Program type, Show type and Compression modes. Traffic: Allows you to hear traffic broadcasts. With the feature ON, press SEEK or SCAN to find a station broadcasting a traffic report (if it is broadcasting RDS data). Traffic information is not available in most U.S. markets.
Entertainment Systems Autostore: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press and momentarily hold AM/FM. AUTOSTORE will flash on the display. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. Press again to disengage. 13.
Entertainment Systems CD CHANGER (IF EQUIPPED) Your CD changer is in one of the following locations: • Behind the passenger’s seat • In the center console • Under the rear bench on the driver’s side (see instructions below) • In the stowage bin on the passenger’s side 1. Slide the door to access the CD changer magazine. 2. Press to eject the magazine. 3. Turn the magazine (A) over. 4. Using the disc holder release knob (C), pull the disc holder (B) out of the magazine.
Entertainment Systems Ensure that the disc holder is evenly inserted and at the same level as the magazine (A). The unit will not operate if the disc holder is not inserted at the same level (B). A B If your CD changer is located under the rear bench, the following instructions apply to load discs: 1. Load the discs into the magazine slots (numbered 1 through 6 on the 6 COMPACT DISC MAGAZINE window) one at a time with labeled surfaces upward. (The holders DO NOT pull out. ) 2.
Entertainment Systems RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, the weaker the signal and the weaker the reception. • Terrain: Hills, mountains, tall buildings, power lines, electric fences, traffic lights and thunderstorms can interfere with your reception.
Entertainment Systems CD/CD PLAYER CARE Do: • Handle discs by their edges only. Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleaner and wipe from the center out. Don’t: • Expose discs to direct sunlight or heat sources for extended periods of time. • Insert more than one disc into each slot of the CD changer magazine. • Clean using a circular motion. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only.
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. : Distributes outside air through the instrument panel vents. OFF: Outside air is shut out and the fan will not operate.
Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select 2. Set the temperature control to full heat 3. Set the fan speed to the highest setting. 4. Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop.
Climate Controls Operating tips • To reduce fog build up on the windshield during humid weather, place position. the air flow selector in the • To reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF or MAX A/C position. • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” using the outside air inlet vents.
Lights Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control. The autolamp system also keeps the lights on for approximately 20 seconds after the ignition switch is turned to OFF.
Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp , or control is in the position and the high beams are not turned on. Pull headlamp control towards you to turn foglamps on. The foglamp will illuminate when the switch is pulled and the indicator light parklamps are on. Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output.
Lights Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps. Move the control to the full down position, past detent, to prevent the interior lights from illuminating when the doors are opened.
Lights TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off. The reading lamps can be turned on by pressing the rocker controls next to each lamp.
Lights MAP LAMPS With trip computer Without trip computer To turn on the map lamps, press the control next to each lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility.
Lights Function Number of Trade number bulbs Headlamps (aerodynamic) 2 9007 Headlamps (sealed beam) 2 H6054 Park/turn 2 3157 Sidemarker 2 194 Tail/stop/turn/sidemarker 2 3157 K Backup 2 3156K High-mount stoplamp 1 921 Foglamp 2 899 License plate lamp 2 168 Cargo lamp 2 906 Roofmarker 5 194 (a) Rear fender clearance* 4 Interior visor lamp (if equipped) 4 194 Rear identification 3 194 All replacement bulbs are clear in color except where noted.
Lights Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Install the new bulb(s) in reverse order. Replacing headlamp bulbs (sealed beam) 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two screws and parking lamp/side marker assembly by pulling gently 3.
Lights Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two screws and carefully disengage parking lamp/turn signal assembly from the vehicle. 3. Rotate bulb socket counterclockwise and remove from lamp assembly. 4. Carefully pull bulb straight out of the socket and push in the new bulb. Install the new bulb(s) in reverse order. Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1.
Lights 3. Rotate the bulb socket counterclockwise and remove from lamp assembly. 4. Pull the bulb straight out of the socket. Install the new bulb(s) in reverse order. Replacing brake/tail/backup lamp bulbs — F450/F550 only 1. Make sure the headlamp switch is in the OFF position. 2. Remove the four screws and the lamp lens from lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb. Replacing cargo lamp and high-mount brakelamp bulbs 1.
Lights Replacing roof marker bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the screw and lens from the lamp assembly. 3. Pull the bulb straight out of the socket. Replacing foglamp bulbs (if equipped) 1. Make sure the headlamp switch is in the OFF position. 2. Remove the bulb socket from the foglamp by turning counterclockwise. 3. Disconnect the electrical connector from the foglamp bulb. Install the new bulb(s) in reverse order.
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds.
Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving.
Driver Controls ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package. Storage compartment (if equipped) Press the OPEN control to open the storage compartment. The door will open slightly and can be moved to full open. The storage compartment may be used to secure sunglasses or a similar object.
Driver Controls 5. Place the height adjusters onto the back of the storage compartment door. Add as many adjusters needed to activate the garage door opener. 6. Close the storage compartment door and press the garage door opener control to verify that it works. If not, you may need to add more adjusters.
Driver Controls To tilt the moon roof: • To tilt into the vent position (when the glass panel is closed), press and hold the front portion of the moon roof control. To close from the vent position, press and hold the rear portion of the control until the glass panel stops moving. Sliding shade: • The moon roof has a built-in sliding shade that can be manually opened or closed when the glass panel is shut. • To close the shade, pull it toward the front of the vehicle.
Driver Controls One touch down Allows the driver’s window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop. Window lock (if equipped) The window lock feature allows only the driver to operate the power windows. To lock out all the window controls except for the driver’s press the left side of the control. Press the right side to restore the window controls.
Driver Controls Heated outside mirrors (if equipped) The main mirror glass is heated automatically to remove ice, mist and fog and activates when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition. The mirror heating elements are designed to operate regardless of the geographic location of the vehicle. There is no switch to turn on, or other operator involvement required other than to start the vehicle.
Driver Controls Clearance lamps (if equipped) Illuminates when the headlamps or parking lamps are switched on. This provides additional visibility of your vehicle to other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 76 mm (3 inches).
Driver Controls POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P (Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you. The adjustment allows for approximately 73 mm (3 inches) of maximum travel. Never adjust the accelerator and brake pedal with feet on the pedals while the vehicle is moving.
Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. RES SET ACCEL COAST Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed.
Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in increments by 1.6 km/h (1 mph). • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control.
Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in the cupholder. Hard objects can injure you in a collision. CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs.
Driver Controls Selectable features English/metric display Press this control to change the trip computer display between metric and English units. Mode control Each press of the MODE control will display a different feature as follows: Average fuel economy. The display will indicate the vehicle’s average fuel economy in liters/100 km (or miles/gallon) since the average fuel economy was last reset.
Driver Controls 2. Press the E/M and MODE controls simultaneously. The display will illuminate the “AVG” indicator. While the indicator is lit, release both controls to reset the average fuel economy. Fuel range. This function estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions. Remember to turn the ignition OFF when refueling to allow this feature to correctly detect the added fuel.
Driver Controls Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. The compass heading is displayed in average fuel economy modes, fuel range modes and temperature modes. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antennas. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy.
Driver Controls Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 3. Press and hold both trip computer controls. After approximately eight seconds, the trip computer will enter CAL mode.
Driver Controls TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock. Tailgate removal Your tailgate is removable to allow more room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry the spring clip (on each connector) past the head of the support screw. Disconnect cable. 3. Disconnect the other cable. 4.
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors. Press control to lock all doors. Smart locks (if equipped) This feature prevents you from locking yourself out of the vehicle if your key is still in the ignition.
Locks and Security Childproof door locks • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door. Setting the lock for one door will not automatically set the lock for both doors. • Move lock control up to engage the childproof lock. • Move control down to disengage childproof locks.
Locks and Security Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting. Unlocking the doors 1. Press and release to unlock the driver’s door. Note: The interior lamps will illuminate. 2. Press doors.
Locks and Security The UNLOCK feature will work again after: • a door has become ajar, • the ignition is turned to the ON position, • or using the UNLOCK equipped). control on your remote entry transmitter (if This feature is initially deactivated, but may be activated by taking your vehicle to an authorized Ford dealer. Sounding a panic alarm to activate the alarm. Press again or turn the ignition to ACC Press or ON to deactivate.
Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery. Press the battery down to ensure that the battery is fully seated in the battery housing cavity. 5. Snap the two halves back together.
Locks and Security To reprogram the remote entry transmitters: 4 1. Ensure the vehicle is 3 electronically unlocked. 5 2. Put the key in the ignition. 2 3. Turn the key from the 2 (LOCK) position to 3 (OFF). 4. Cycle eight times rapidly (within 1 10 seconds) between the 3 (OFF) position and 4 (ON). Note: The eighth turn must end in the 4 (ON) position. 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6.
Locks and Security The battery saver will shut off the interior lamps 30 minutes after the ignition has been turned to the OFF position, 10 minutes after if the dome lamp is off, and 30 minutes after if the dome lamp switch is left on.
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Full bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure that the seat is relatched into place.
Seating and Safety Restraints 40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. • Push down the lever located at the bottom of the seatback to quickly fold the seatback forward. 40/20/40 front seat armrest and console (if equipped) To release the armrest, pull forward on the strap and pull the armrest down.
Seating and Safety Restraints To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Captain’s chair (if equipped) • Lift the bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • To recline the seatback, pull the release lever handle located on the side of the seat up. • Push down the lever (if equipped) located at the bottom of the seatback to quickly fold the seatback forward.
Seating and Safety Restraints Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Your vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion. • Type A • Type B Press to raise or lower the rear portion of the seat cushion.
Seating and Safety Restraints • Type A Press the control to move the seat forward, backward, up or down. • Type B Press the control to move the seat forward or backward. Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate. • Push again to deactivate.
Seating and Safety Restraints FOLDING UP THE REAR SEATS (IF EQUIPPED — SUPERCAB ONLY) The rear seatback has a split 60/40 seat. Each seat cushion can be flipped up into the seatback position. 1. Pull lever to release seat cushion. 2. Rotate seat cushion up until it locks into vertical storage position. RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in a latched position, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 1.
Seating and Safety Restraints All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided. It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
Seating and Safety Restraints Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard and rear outboard safety restraints in the vehicle are combination lap and shoulder belts.
Seating and Safety Restraints When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Seating and Safety Restraints How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. After any vehicle collision, the front passenger and rear outboard seat belt systems must be checked by a qualified technician to verify that the “automatic locking retractor” feature for child seats is still functioning properly.
Seating and Safety Restraints In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced. Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury.
Seating and Safety Restraints The driver and front outboard passenger safety belt system (including retractors, buckles and height adjusters) must be replaced if the vehicle is involved in a collision that results in the activation of the safety belt pretensioners. Refer to the Safety belt maintenance section in this chapter. Failure to replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision.
Seating and Safety Restraints Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not across the waist. • 1st row and 3rd row (if equipped) center seating positions The lap belt does not adjust automatically.
Seating and Safety Restraints • 2nd row center seating position (if equipped) The lap belt will not adjust automatically. To fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the correct buckle. If you did not pull out enough webbing to reach the buckle, allow the tongue to retract fully before trying to pull it out again.
Seating and Safety Restraints If... The driver’s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON... Then... The BeltMinder feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for approximately 5 minutes or until safety belt is buckled.
Seating and Safety Restraints Reasons given... “Safety belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an air bag” “I’d rather be thrown clear” Consider... Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around.
Seating and Safety Restraints The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, ensure that the following conditions are met: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch is in the OFF position. • All vehicle doors are closed. • The driver’s safety belt is unbuckled.
Seating and Safety Restraints 8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for three seconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds. 9. After receiving confirmation, the deactivation/activation procedure is complete.
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided.
Seating and Safety Restraints Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. To properly position yourself away from the air bag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably. • Recline the seat slightly one or two degrees from the upright position. Do not put anything on or over the air bag module.
Seating and Safety Restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Failure to follow these instructions may increase the risk of injury in a collision. An infant in a rear-facing seat faces a high risk of serious or fatal injuries from a deploying passenger air bag. Rear facing infant seats should NEVER be placed in the front seats, unless the passenger air bag is turned off.
Seating and Safety Restraints While the system is designed to help reduce serious injuries, it may also cause minor abrasions, swelling or temporary hearing loss. Because air bags must inflate rapidly and with considerable force, there is the risk of death or serious injuries such as fractures, facial and eye injuries or internal injuries, particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment.
Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on.
Seating and Safety Restraints Turning the passenger air bag off 1. Insert the ignition key, turn the switch to OFF position and hold in OFF position while removing the key. 2. When the ignition is turned to the ON position the OFF light illuminates briefly, momentarily shuts off and then turns back on. This indicates that the passenger air bag is deactivated.
Seating and Safety Restraints The passenger side air bag should always be ON (the air bag OFF light should not be illuminated) unless the passenger is a person who meets the requirements stated either in Category 1, 2 or 3 of the NHTSA/Transport Canada deactivation criteria which follows. The safety belts for the driver and right front passenger seating positions have been specifically designed to function together with the air bags in certain types of crashes.
Seating and Safety Restraints NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the vehicle has a rear seat too small to accommodate a rear-facing infant seat; or • the infant has a medical condition which, according to the infant’s physician, makes it necessary for the infant to ride in the front so that the driver can constantly monitor the child’s condition. 2. Child age 1 to 12.
Seating and Safety Restraints Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infant seat; or • the infant has a medical condition which, according to the infant’s physician, makes it necessary for the infant to ride in the front seat so that the driver can monitor the infant’s condition. 2.
Seating and Safety Restraints SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by law to use safety restraints for children in the U.S. and Canada.
Seating and Safety Restraints Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly, which could increase the risk of serious injury.
Seating and Safety Restraints Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child’s head (top of ear level) above the top of the seat.
Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child’s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around and increase the likelihood of injury or death in a collision.
Seating and Safety Restraints When installing a child safety seat: • Review and follow the information presented in the Air bag supplemental restraint system (SRS) section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Air bags can kill or injure a child in a child seat. NEVER put a rear-facing child seat in the front unless the passenger air bag switch is turned off. If you must use a forward-facing child seat in the front seat, move the seat all the way back and turn the passenger air bag off. See Passenger air bag on/off switch.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward.
Seating and Safety Restraints The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.
Seating and Safety Restraints 5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) and Rear seats (Crew Cab only) If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 6. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat. 7.
Seating and Safety Restraints Many tether straps cannot be tightened if the tether strap is hooked to the loop directly behind the child seat. To provide a tight tether strap: 1. Route the tether strap through the loop directly behind the child seat. 2. Attach the strap hook onto the loop behind an adjacent seating position. 3. Install the child safety seat tightly using the vehicle belts. Follow the instructions in this chapter. 4.
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicle equipped with a manual transmission, you must depress the ignition release lever to release the key. 3 4 5 2 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine.
Driving If starting a vehicle with an automatic transmission: 1. Make sure the parking brake is set. 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor.
Driving • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. light may not illuminate. • If the driver’s safety belt is fastened, the Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter.
Driving Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below. For best results, plug the heater in at least three hours before starting the vehicle. The heater can be plugged in the night before starting the vehicle. The plug for the block heater is exposed in the front of the vehicle, beneath the grille.
Driving BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. Four-wheel anti-lock brake system (ABS) (if equipped) Your vehicle may be equipped with an Anti-lock Braking System (ABS).
Driving Parking brake To set the parking brake, press the parking brake pedal down until the pedal stops. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated until the parking brake is released. Pull the right side of the release lever to release the parking brake; the release lever pulls at an angle toward the driver’s door.
Driving If you’re parking your vehicle on a grade or with a trailer, press and hold the brake pedal down, then set the parking brake. There may be a little vehicle movement as the parking brake sets to hold the vehicle’s weight. This is normal and should be no reason for concern. If needed, press and hold the service brake pedal down, then try reapplying the parking brake. Chock the wheels if required.
Driving Your vehicle has larger tires and increased ground clearance, giving the vehicle a higher center of gravity than a passenger car. Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Driving Do not drive your vehicle until you verify that the brakelamps are working. Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician.
Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. (Overdrive) can be deactivated by pressing the transmission control OVERDRIVE OFF switch on the end of the gearshift lever. This transmission control indicator light (TCIL) will illuminate on the OVERDRIVE end of the gearshift.
Driving 2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. (Overdrive), move the gearshift lever into the • To return to (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever.
Driving Understanding the shift positions of the 5–speed automatic transmission (if equipped-Diesel engines only) Your transmission is equipped with an adaptive learning strategy found in the vehicle computer. This feature is designed to increase durability, and provide consistent shift feel over the life of the vehicle. A new vehicle or transmission may have firm and/or soft shifts. This operation is considered normal and will not affect function or durability of the transmission.
Driving D (Overdrive) with Tow/Haul OFF D (Overdrive) with Tow/Haul OFF is the normal driving position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through gears one through five. D (Overdrive) with Tow/Haul ON The Tow/Haul feature improves transmission operation when towing a trailer or a heavy load. All transmission gear ranges are available when using Tow/Haul. To activate Tow/Haul, press the button on the end of the gearshift lever.
Driving Used for improved traction on slippery roads. Selecting 3 (Third) provides engine braking. 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • The transmission will not downshift into 1 (First) at high speeds; it will downshift to a lower gear and then shift into 1 (First) when the vehicle reaches slower speeds.
Driving To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in the neutral position. 3. Start the engine, then press the brake pedal and release the parking brake. 4. Move the gearshift lever to the desired gear, then slowly release the clutch pedal while slowly pressing on the accelerator. During each shift, the clutch pedal must be fully depressed to the floor.
Driving 1 2 Maximum downshift speeds1 6-speed transmission Shift from: Transfer case position (if equipped)2 2H or 4H 4L 72 km/h (45 mph) 26 km/h (16 mph) D (Overdrive) 4 4-3 56 km/h (35 mph) 19 km/h (12 mph) 3-2 32 km/h (20 mph) 13 km/h (8 mph) 2-1 8 km/h (5 mph) 3 km/h (2 mph) 1-LO Only shift to LO when at a stop. Use 2H or 4H for 4WD equipped vehicles. Downshift at lower speeds when driving on slippery surfaces. Reverse 1.
Driving Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key. PUSH REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver of obstacles near the rear bumper when the R (Reverse) is selected and the vehicle is moving at speeds less than 5 km/h (3 mph). The system is not effective at speeds above 5 km/h (3 mph) and may not detect certain angular or moving objects.
Driving The RSS detects obstacles up to 2 meters (6 ft.) from the rear bumper with a decreased coverage area at the outer corners of the bumper, (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases. When the obstacle is less than 25.0 cm (10 in.) away, the tone will sound continuously. If the RSS detects a stationary or receding object further than 25.0 cm (10 in.
Driving FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter. When four–wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD can be selected when additional driving power is desired. 4WD operation is not recommended on dry pavement.
Driving • is operated by a rotary control located on the instrument panel that allows you select 2WD, 4x4 High or 4x4 Low operation. • uses auto-manual hub locks that can be engaged and disengaged automatically based on the 4x4 mode selected. • auto-manual hub locks can be manually overridden by rotating the hub lock control from AUTO to LOCK if desired.
Driving N (Neutral) – Only used when towing the vehicle. 4L (4WD Low)– For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water. Sends power to front and rear wheels. Shifting from 2H (2WD High) to 4H (4WD High) Engage the locking hubs by rotating the hub lock control from FREE to LOCK, then move the transfer case lever from 2H (2WD High) to 4H (4WD High).
Driving Shifting from 4H (4WD High) to 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the transfer case shift lever 2H through N (Neutral) directly to 4L (4WD Low). 4H 5. If the transfer case will not N engage into 4L (4WD Low), drive the vehicle above 8 km/h (5 mph), 4L then repeat steps 1 through 4.
Driving This position should only be used when towing the vehicle. 2H 4H N 4L Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system The electronic shift 4WD system is designed to allow up to 45 seconds before a shift command is performed.
Driving Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 4X4 4X4 HIGH 88 km/h (55 mph). LOW 2WD • The electronic shift 4WD system is designed to engage 4x4 HIGH (4WD High) when the vehicle is moving. If shifted to 4x4 HIGH (4WD HIGH) while at complete stop, 4x4 may not engage and the 4x4 indicator may not illuminate until the vehicle is driven above 8 km/h (5 mph). • Do not shift into 4x4 HIGH with the rear wheels slipping.
Driving 4. Move the 4WD control to the 4x4 LOW position. 5. Hold the shift conditions until the LOW RANGE indicator light illuminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above 8 km/h (5 mph), then repeat steps 1 through 5 before reporting any shift concerns to your dealer. Shifting from 4x4 LOW (4WD Low) to 4x4 HIGH (4WD High) or 2WD (2WD High) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3.
Driving Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside. Do not grip the spokes. Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps. You should either know the terrain or examine maps of the area before driving. Map out your route before driving in the area.
Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles.
Driving Emergency maneuvers • In an unavoidable emergency situation where a sudden sharp turn must be made, remember to avoid “over-driving” your vehicle, i.e., turn the steering wheel only as rapidly and as far as required to avoid the emergency. Excessive steering will result in less vehicle control, not more. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for.
Driving Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary. Information on transfer case operation and shifting procedures can be found in the Driving chapter. Information on transfer case maintenance can be found in the Maintenance and specifications chapter. You should become thoroughly familiar with this information before you operate your vehicle.
Driving Once through water, always try the brakes. Wet brakes do not stop the vehicle as effectively as dry brakes. Drying can be improved by moving your vehicle slowly while applying light pressure on the brake pedal. Be cautious of sudden changes in vehicle speed or direction when you are driving in mud. Even 4WD vehicles can lose traction in slick mud. As when you are driving over sand, apply the accelerator slowly and avoid spinning your wheels.
Driving When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over. It is better to back down to a safe location. Apply just enough power to the wheels to climb the hill. Too much power will cause the tires to slip, spin or lose traction, resulting in loss of vehicle control.
Driving Avoid sudden braking as well. Although a 4WD vehicle may accelerate better than a two-wheel drive vehicle in snow and ice, it won’t stop any faster, because as in other vehicles, braking occurs at all four wheels. Do not become overconfident as to road conditions. Make sure you allow sufficient distance between you and other vehicles for stopping. Drive slower than usual and consider using one of the lower gears. In emergency stopping situations, avoid locking of the wheels.
Driving Tires can be damaged during off-road use. For your safety, tires that are damaged should not be used for highway driving because they are more likely to blow out or fail. You should carefully observe the recommended tire inflation pressure found on the safety compliance certification label attached to the left front door lock facing or door latch post pillar. Failure to follow tire pressure recommendations can adversely affect the way your vehicle handles.
Driving Failure to maintain your vehicle properly may void the warranty, increase your repair cost, reduce vehicle performance and operational capabilities and adversely affect driver and passenger safety. Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage. POWER TAKE OFF (PTO) CAPABILITY (IF EQUIPPED) Some vehicles are equipped with Power Take Off (PTO) capability.
Driving VEHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: • Base Curb Weight: Weight of the vehicle including any standard equipment, fluids, lubricants, etc. It does not include occupants or aftermarket equipment. • Payload: Combined maximum allowable weight of cargo, occupants and optional equipment. The payload equals the gross vehicle weight rating minus base curb weight. • GVW (Gross Vehicle Weight): Base curb weight plus payload weight.
Driving Always ensure that the weight of occupants, cargo and equipment is within the weight limitations, including both gross vehicle weight and front and rear gross axle weight rating limits. Note: Do not exceed the GVWR or the GAWR specified on the certification label. Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle, loss of vehicle control, vehicle rollover, and/or personal injury.
Driving 2nd unit bodies are not included in maximum trailer weight ratings. The weight of the additional “body” must be subtracted from the maximum trailer weight. Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully prior to and after any towing operation.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) F-250 Regular Cab Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 3.73 6123 (13500) 3537 (7800) 4.10 6804 (15000) 4217 (9300) 3.73 7711 (17000) 5079 (11200) 4.30 9072 (20000) 5670 (12500) 4.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) F-250 SuperCab Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 3.73 6123 (13500) 3356 (7400) 4.10 6804 (15000) 4036 (8900) 3.73 7484 (16500) 4672 (10300) 4.30 9072 (20000) 5670 (12500) 4.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) F-250 SuperCab Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with automatic transmission 3.73 6123 (13500) 3221 (7100) 4.10 6804 (15000) 3901 (8600) 3.73 7711 (17000) 4763 (10500) 4.30 9072 (20000) 5670 (12500) 4.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel) 6.8L (with fifth wheel) F-250 Crew Cab Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 3.73 6123 (13500) 3083 (6800) 4.10 6804 (15000) 3764 (8300) 3.73 7484 (16500) 4400 (9700) 4.30 9072 (20000) 5670 (12500) 4.30 9072 (20000) 5987 (13200) 4x4 with automatic transmission 3.73 6123 (13500) 3130 (6900) 4.
Driving F-350 Regular Cab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4218 (9300) 6.8L 3.73 7711 (17000) 5080 (11200) 6.8L 4.30 9072 (20000) 5670 (12500) (without fifth wheel) 6.8L (with 4.30 9072 (20000) 6441 (14200) fifth wheel) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3357 (7400) 5.4L 4.10 6804 (15000) 4037 (8900) 6.8L 3.
Driving F-350 Regular Cab Dual Rear Wheel Pickup Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3401 (7500) 5.4L 4.10 6804 (15000) 4081 (9000) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L 4.30 9072 (20000) 6260 (13800) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3447 (7600) 5.4L 4.10 6804 (15000) 4081 (9000) 6.8L 3.73 7711 (17000) 4944 (10900) 6.8L 4.30 9072 (20000) 6305 (13900) 4x4 with manual transmission 5.4L 3.
Driving F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4126 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L 4.30 9072 (20000) 5670 (12500) (without fifth wheel) 6.8L (with 4.30 9072 (20000) 6260 (13800) fifth wheel) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3402 (7500) 5.4L 4.10 6804 (15000) 4082 (9000) 6.8L 3.
Driving F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4716 (10400) 6.8L 4.30 9072 (20000) 5670 (12500) (without fifth wheel) 6.8L (with 4.30 9072 (20000) 6078 (13400) fifth wheel) Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with fifth wheel) 5.4L 5.4L 6.8L 6.8L (without fifth wheel, with optional 14,000 lb hitch) 6.8L (with fifth wheel) F-350 SuperCab Dual Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 3.73 6123 (13500) 3266 (7200) 4.10 6804 (15000) 3946 (8700) 3.73 7711 (17000) 4763 (10500) 4.30 9072 (20000) 6123 (13500) 4.
Driving Engine 5.4L 5.4L 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with fifth wheel) F-350 SuperCab Dual Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with automatic transmission 3.73 6123 (13500) 3083 (6800) 4.10 6804 (15000) 3764 (8300) 3.73 7711 (17000) 4580 (10100) 4.30 9072 (20000) 5941 (13100) 4.30 9072 (20000) 5941 (13100) F-350 Crew Cab Single Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.
Driving F-350 Crew Cab Single Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7484 (16500) 4399 (9700) 6.8L (without 4.30 9072 (20000) 5670 (12500) fifth wheel) 6.8L (with 4.30 9072 (20000) 5987 (13200) fifth wheel) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3130 (6900) 5.4L 4.10 6804 (15000) 3810 (8400) 6.8L 3.73 7711 (17000) 4625 (10200) 6.
Driving Engine 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with fifth wheel) 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with fifth wheel) 6.8L 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with fifth wheel) F-350 Crew Cab Dual Rear Wheel Pickup Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 3.73 7711 (17000) 4672 (10300) 4.30 9072 (20000) 6033 (13300) 4.
Driving F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7484 (16500) 4581 (10100) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3311 (7300) 5.4L 4.10 6804 (15000) 3992 (8800) 6.8L 3.73 7711 (17000) 4808 (10600) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3084 (6800) 5.4L 4.
Driving F-350 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3175 (7000) 5.4L 4.10 6804 (15000) 3856 (8500) 6.8L 3.73 7711 (17000) 4672 (10300) 6.8L 4.30 9072 (20000) 6033 (13300) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2903 (6400) 5.4L 4.10 6804 (15000) 3583 (7900) 6.8L 3.73 7484 (16500) 4172 (9200) 6.8L 4.
Driving F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2903 (6400) 5.4L 4.10 6804 (15000) 3583 (7900) 6.8L 3.73 7484 (16500) 4218 (9300) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 2948 (6500) 5.4L 4.10 6804 (15000) 3629 (8000) 6.8L 3.
Driving F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3039 (6700) 5.4L 4.10 6804 (15000) 3719 (8200) 6.8L 3.73 7484 (16500) 4309 (9500) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3039 (6700) 5.4L 4.10 6804 (15000) 3719 (8200) 6.8L 3.73 7711 (17000) 4580 (10100) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2812 (6200) 5.4L 4.
Driving F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x4 with manual transmission 6.8L 3.73 7484 (16500) 3946 (8700) 6.8L 4.30 9072 (20000) 5534 (12200) 4x4 with automatic transmission 6.8L 3.73 7711 (17000) 4172 (9200) 6.8L 4.30 9072 (20000) 5532 (12200) F-450 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.
Driving F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6441 (14200) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) 8255 (18200) 4x4 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6260 (13800) 4x4 with automatic transmission 6.8L 4.88 10886 (24000) 7167 (15800) 6.8L 5.
Driving F-550 Regular Cab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7484 (16500) 6.8L 5.38 11793 (26000) 8391 (18500) 4x4 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) 8255 (18200) F-550 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR Maximum ratio kg (lbs.) trailer weight kg (lbs.
Driving Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle. You must distribute the load in your trailer so that 10%–15% of the total weight of the trailer is on the tongue.
Driving Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations.
Driving Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • The trailer tongue weight should be 10–15% of the loaded trailer weight. • After you have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts.
Driving • Maximum speed is 56 km/h (35 mph). • Maximum distance is 80 km (50 miles). If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the driveshaft. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation. Improper removal/installation of the driveshaft can cause transmission fluid loss, damage to the driveshaft and internal transmission components.
Driving The TARC is the weight of the permanently attached equipment that can be added to the vehicle without violating the vehicle’s Safety Compliance Certification. This includes the snowplow mounting hardware but does not include the removable portion of the snowplow assembly. Installing the snowplow Read the following instructions before installing a snowplow: • Front GAWR must not exceed 63% of the GVW. Add ballast weight to the back of the vehicle, if necessary.
Driving Note: Do not exceed the GVWR or the GAWR specified on the certification label. Removing snowplow After removing a snowplow from the vehicle, ensure the vehicle’s front toe alignment and front ride height are within specification (reset if required).
Driving If you are driving less than 24 km (15 miles) at speeds up to 64 km/h (40 mph) in cold weather, you will not need to worry about blade position to provide maximum airflow. Refer to Transmission temperature gauge in the Instrument cluster chapter for transmission fluid temperature information. 4WD operation while plowing • Shift transfer case to 4x4 LOW (4WD Low) when plowing in small areas at speeds below 8 km/h (5 mph).
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies This switch is located in the front passenger’s footwell, by the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check of leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
Roadside Emergencies Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.
Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 12 13 14 15 16 17 18 Fuse Amp Rating 20A* 5A* 15A* — — 15A* 20A* 19 20 10A* 10A* 21 22 23 — 20A* 20A* 24 2A* 25 10A* 26 27 28 10A* 15A* 10A* 29 30 31 10A* 15A* 15A* Passenger Compartment Fuse Panel Description Cigar lighter / OBD II Power mirrors/switches Daytime running lamps (DRL) Not used Not used Exterior lamps Turn lamps/Brake on-off switch (high) Body security module/4x4 module Fuel Injection Control Module (FICM) relay (Diesel engine only) Not us
Roadside Emergencies Fuse/Relay Location 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 101 102 103 Fuse Amp Rating 5A* 15A* 10A* 10A* 10A* 15A* 20A* 15A* 20A* 10A* 15A* 10A* — 10A* 10A* 10A* — 30A** 30A** 50A** 104 105 106 107 108 109 110 111 112 40A** 30A** 30A** 40A** — 30A** 50A** 30A** 30A** 180 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) Passenger Compartment Fuse Panel Description Radio (start) Front wiper Brake on-off switch Instrument cluster PCM Memory Horn
Roadside Emergencies Fuse/Relay Location 113 114 115 116 601 602 210 211 Fuse Amp Rating 30A** 30A** 20A** 30A** 30A CB*** 60A** — — 212 301 302 — — — 303 — 304 — 305 — 306 — 307 — * Mini Fuses ** Maxi Fuses Passenger Compartment Fuse Panel Description Starter motor Right-hand power seats Trailer tow battery charge Ignition switch Window motors, Moonroof 4WABS module Not used Backup lamps relay (Diesel engine only) Not used Front blower motor relay Powertrain Control Module (PCM) relay Fuel heater re
Roadside Emergencies Spare tire information Your vehicle may be equipped with a spare tire that can be used as either a spare or a regular tire. The spare tire is not equipped with wheel trim. The wheel trim from the original wheel/tire may be used on the spare. If your vehicle is equipped with 4WD, a spare tire of a different size than the road tires should not be used.
Roadside Emergencies Removing the spare tire (with spare tire carrier only) 1. The following tools are required to remove the spare tire: • one handle extension and one typical extension. To assemble, align button with hole and slide parts together. To disconnect, depress button and pull apart. • one wheel nut wrench. Slide over square end of jack handle. • Vehicles equipped with dual rear wheels, insert the lug wrench extension into the lug wrench to reach the lug nuts. 2.
Roadside Emergencies 3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and counterclockwise turn. Some resistance will be felt when turning the jack handle assembly. 4. Turn the handle counterclockwise and lower the spare tire until you can slide the tire rearward and the cable is slack. 5. Remove the retainer through the center of the wheel. Tire change procedure 1.
Roadside Emergencies 3. Remove the jack, jack handle, lug wrench and spare tire from the stowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground.
Roadside Emergencies • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing.
Roadside Emergencies • Rear Never use the front or rear differential as a jacking point. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. 8. Turn the jack handle clockwise until the wheel is completely off the ground and high enough to install the spare tire. 9. Remove the lug nuts with the lug wrench. 10.
Roadside Emergencies The following steps apply to F350 Chassis Cab F450/F550 only: 12. Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise. 13.
Roadside Emergencies • Front passenger side (4x4) • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack’s rated capacity. 16. Remove the lug nuts with the lug wrench. 17. Replace the flat tire with the spare tire, making sure the valve stem is facing outward on all front an inboard rear wheels.
Roadside Emergencies The following steps apply to all vehicles: 19. Remove the jack and fully tighten the lug nuts in the order 6 shown. 20. Stow the flat tire. Refer to 4 Stowing the spare tire if the vehicle is equipped with a spare tire carrier. 8 21. Stow the jack, jack handle and lug wrench. Make sure the jack is securely fastened so it does not rattle when driving. 1 7 3 5 2 22. Unblock the wheels.
Roadside Emergencies When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control.
Roadside Emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; doing so may damage the catalytic converter.
Roadside Emergencies Connecting the jumper cables + + – – 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T-hooks. On 4x4 vehicles it is recommended that your vehicle be towed with flatbed equipment with all the wheels off the ground.
Roadside Emergencies An alternative for towing a 4x4 vehicle (with gasoline engine only) with a manual 4WD system is to: • put the transfer case in neutral, then put the 4WD shift lever in N (Neutral). • unlock the front hub locks (refer to Four wheel drive [4WD] Operation [if equipped] in the Driving chapter). • lift the rear wheels of the vehicle using a wheel lift or a sling belt with T-hooks. If the vehicle is towed by other means or incorrectly, vehicle damage may occur.
Customer Assistance Customer Assistance GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Customer Assistance Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Relationship Center P.O.
Customer Assistance In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss Warranty Act or state replacement or repurchase laws.
Customer Assistance The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Customer Assistance from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. What the Board needs To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form. Some states will require you to use certified mail, with return receipt requested.
Customer Assistance Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board. Since the Board generally meets once a month, it may take longer for the Board to consider some cases.
Customer Assistance In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the parties, make decisions and, when appropriate, render awards to resolve disputes. CAMVAP decisions are fast, fair, and final; the arbitrator’s award is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces.
Customer Assistance ORDERING ADDITIONAL OWNER’S LITERATURE To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATED P.O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: www.helminc.com. (Items in this catalog may be purchased by credit card, check or money order.
Customer Assistance 3. The vehicle is out of service for repair of nonconformities for a total of more than 30 calendar days (not necessarily all at one time) In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 REPORTING SAFETY DEFECTS (U.S.
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • 5.4L V8/6.8L V10 gasoline engines PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42). WINDOWS AND WIPER BLADES The windshield, rear window and wiper blades should be cleaned regularly.
Cleaning INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system.
Cleaning LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCH F–250 AND F–350 CREWCAB) Your leather seating surfaces have a clear, protective coating over the leather. For King Ranch F-250 and F-350 CrewCab leather seats, refer to separate section in this chapter. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a soft cloth.
Cleaning Scratches In order to lessen the appearance of certain scratches and other wear marks, apply conditioner on the affected area following the same instructions as in the Conditioning section. Conditioning Bottles of King Ranch Leather Conditioner are available at the King Ranch Saddle Shop. Visit the Web site at www.krsaddleshop.com, or telephone (in the United States) 1–800–282–KING (5464). If you are unable to obtain King Ranch Leather Conditioner, use another premium leather conditioner.
Cleaning Motorcraft Bug and Tar Remover (ZC-42) Motorcraft Extra Strength Upholstery Cleaner (not available in Canada) (ZC-41) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Clean and Shine (ZC-2
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2.
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid reservoir 4. Power steering fluid reservoir 5. Air filter assembly 6. Engine coolant reservoir 7. Windshield washer fluid reservoir 8. Battery 9. Engine oil filler cap 10.
Maintenance and Specifications WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7.
Maintenance and Specifications 3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise 1/4 of a turn until three clicks are heard or until the cap is fully seated. To avoid possible oil loss, DO NOT operate the vehicle with the engine oil level indicator and/or the engine oil filler cap removed.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Maintenance and Specifications N LE A R TU D RE • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide.
Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. MAX COLD FILL RANGE MIN • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter.
Maintenance and Specifications Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (VC-7–B in Oregon), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Maintenance and Specifications 1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (a translucent plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure releases. 4. When you are sure that all the pressure has been released, use the cloth to turn it counterclockwise and remove the cap. 5.
Maintenance and Specifications Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter. Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Maintenance and Specifications How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. and symbol will • The illuminate. • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this occurs the vehicle will still operate.
Maintenance and Specifications 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure.
Maintenance and Specifications • Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Maintenance and Specifications Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap, align the tabs on the cap with the notches on the filler pipe. 5. Turn the filler cap clockwise 1/8 of a turn until it stops.
Maintenance and Specifications Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty. Octane recommendations Your vehicle is designed to use “Regular” unleaded gasoline with pump (R+M)/2 octane rating of 87. We do not recommend the use of (R+M)/2 METHOD gasolines labeled as “Regular” that are sold with octane ratings of 86 or lower in high altitude areas. Do not be concerned if your engine sometimes knocks lightly.
Maintenance and Specifications If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your “Service Engine Soon” indicator may come on. For more information on the “Service Engine Soon” indicator, refer to the Instrument cluster chapter. Fuel Filter For fuel filter replacement, see your dealer or a qualified service technician.
Maintenance and Specifications For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling, an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each time the tank is filled. • Allow no more than 2 automatic click-offs when filling. • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand.
Maintenance and Specifications Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy. • Idling for long periods of time (greater than one minute) may waste fuel. • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually.
Maintenance and Specifications • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 12–16 km (8–10 miles) of driving. • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain.
Maintenance and Specifications If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire.
Maintenance and Specifications 3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off. (A driving cycle consists of a cold engine startup followed by mixed city/highway driving.) No additional vehicle service is required.
Maintenance and Specifications CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range. 2.
Maintenance and Specifications CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the scheduled maintenance guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting.
Maintenance and Specifications TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if you notice some sign of fluid leakage. Automatic transmission fluid expands when warmed.
Maintenance and Specifications Correct fluid level The transmission fluid should be checked at normal operating temperature 66°C-77°C (150°F-170°F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles) of driving. You can check the fluid without driving if the ambient temperature is above 10°C (50°F). However, if fluid is added at this time, an overfill condition could result when the vehicle reaches normal operating temperature.
Maintenance and Specifications If an overfill occurs, excess fluid should be removed by a qualified ADD COLD HOT DO NOT ADD technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.
Maintenance and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Fluid level should be at the bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter.
Maintenance and Specifications Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Maintenance and Specifications AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element 1. Loosen the clamp that secures the air filter element in place. 2.
Maintenance and Specifications INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set.
Maintenance and Specifications The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Maintenance and Specifications Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safety and Health Administration (OSHA) regulations.
Maintenance and Specifications • Four tire rotation • Five tire rotation Your vehicle may be equipped with a temporary or a conventional spare tire. If the spare tire is different in size (diameter and/or width), tread type (All-season or All-Terrain) or is from a different manufacturer other than the road tires on your vehicle, your spare tire is considered “temporary”.
Maintenance and Specifications • DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position. After tire rotation, inflation pressures must be adjusted for the tires new positions in accordance with vehicle requirements. Replacing the tires Replace the tires when the wear band is visible through the tire treads.
Maintenance and Specifications Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires. Failure to follow these precautions may adversely affect the handling of the vehicle, and increase the risk of loss of vehicle control, vehicle rollover and/or personal injury.
Maintenance and Specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** Automatic Transmission Filter *** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT-65-750 AGSF-22W — 6.8L V10 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT-65-750 AGSF-22W — *Refer to the 6.
Maintenance and Specifications REFILL CAPACITIES Fluid Front axle Rear axle 1,2 Brake fluid (and clutch fluid-if equipped) Engine coolant 3 Engine oil (includes filter change)-Gas engines7 Engine oil (includes filter change)-Diesel engine Ford Part Name Application Hypoid Gear Oil F-250/350 SAE 90 (Dana 60 axle) F-350/450/550 (Dana 60 axle) Motorcraft SAE F-250 /350 75W-140 Synthetic (10.
Maintenance and Specifications Fluid Fuel tank Ford Part Name Application N/A Mid-ship tank (optional on Chassis Cab) Right side saddle mounted tank (optional on Chassis Cab) Short box Capacity 71.9L (19.0 gallons) 87.1L (23.0 gallons) Power steering fluid Motorcraft MERCON威 ATF Transfer case fluid Manual transmission fluid Automatic transmission fluid 4 Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF 109.8L (29.0 gallons) Long box 143.9L (38.0 gallons) Aft axle 151.4L (40.
Maintenance and Specifications 1 Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that may require a lubricant change. Refer to the scheduled maintenance guide. Axle lubricant quantities should not need to be checked unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water. 2 Add 236 ml (8 oz.
Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Spindle bearing Front axle (4X4) Rear axle Brake fluid and clutch fluid (if equipped) Engine coolant Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1 Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant (Dana 135 axles) 1 Motorcraft High Performance DOT 3 Motor Vehicle
Maintenance and Specifications Item Engine oil Hinges, latches, striker plates, fuel filler door hinge and seat tracks Ford part name or equivalent Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Multi-Purpose Grease Ford part number Ford specification XO-5W20-QSP (US) CXO-5W20–LSP12 (Canada) WSS-M2C153-H and API Certification Mark XG–4 or XL-5 ESR-M1C159-A or ESB-M1C93–B Motorcraft XL-1 penetrating and lock lubricant Transmission M
Maintenance and Specifications Item Automatic transmission 4R100 (4–speed) Automatic transmission TorqShift (5–speed) Ford part name or equivalent Motorcraft MERCON威 ATF Ford part number Ford specification XT-2-QDX MERCON威 XT-6–QSP MERCON威 SP 2 Motorcraft MERCON威 SP ATF 2 Motorcraft ZC-32–A WSB-M8B16–A2 Premium Windshield Windshield washer fluid Washer Concentrate 1 Add 236 ml (8 oz.
Maintenance and Specifications ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio 5.4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.0:1 6.8L V10 engine 415 87 octane 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.0:1 *Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers.
Maintenance and Specifications Dimension (5) Overall length a Regular Cab 4x2 5756 mm (226.6 in) Body style Regular Super Cab Cab 4x4 4x2 5756 mm 5878 mm (226.6 in) (231.4 in)a 6289 mm (247.6 in)b Super Cab 4x4 5878 mm (231.4 in)a 6289 mm (247.
Maintenance and Specifications F350–except Crew Cab Dimension (1) Overall height (2a) Front Track (2b) Rear Track (3) Overall width Chassis Cab — Regular Cab 1924 mm (75.7 in)a 1912 mm (75.2 in)b 2028 mm (79.8 in)c 2031 mm (80.0 in)d 1736 mm (68.3 in)a,b / 1736 mm (68.4 in)c,d 1729 mm (68.1 in)a,c / 1880 mm (74.0 in)b,d 2031 mm (79.9 in)a,c / 2304 mm (90.7 in)b 2329 mm (91.7 in)d Body Chassis Cab — Super Cab style Regular Cab Style Side 1928 mm (75.9 in)a 1931 mm (76.0 in)b 2029 mm (79.
Maintenance and Specifications Dimension Body Chassis Chassis Cab — Cab — Regular Super Cab Cab (4) 3576 mm 4110 mm Wheelbase (140.8 in) (161.8 in) 4186 mm (164.8 in) (5) Overall 5733 mm 6267 mm length (225.7 (246.7 in) in)a,b,c,d/ 6343 (249.7 in)b,d a 4x2 Single rear wheel (SRW) b 4x2 Dual rear wheel (DRW) c 4x4 Single rear wheel (SRW) d 4x4 Dual rear wheel (DRW) e Short box f Long box style Regular Cab Style Side 3480 mm (137.0 in) 5756 mm (226.6 in) Super Cab Style Side 3602 mm (141.
Maintenance and Specifications Dimension Crew chassis Cab (2b) Track — 1 729 mm Rear (68.1 in)a,c/ 1 803 mm (74.0 in)b,d (3) Overall 2 031 mm width (79.9 in)a,c/ 2 304 mm (90.7 in)b/ 2 329 mm (91.7 in)d (4) Wheelbase 4 475 mm (176.2 in ) (5) Overall 6 632 mm length (261.1 in) a 4x2 Single rear wheel (SRW) b 4x2 Dual rear wheel (DRW) c 4x4 Single rear wheel (SRW) d 4x4 Dual rear wheel (DRW) Body style Crew cab-short box 1 729 mm (68.1 in)a,c/ 1 880 mm (74.0 in)b,d 2 031 mm (79.9 in)a,c 2 426 mm (95.
Maintenance and Specifications Dimension Body Regular Regular Cab Cab Chassis 4x2 Chassis 4x4 (2) Track 1 736 mm 1 736 mm (Front / (68.4 in) / (68.4 in) / Rear) 1 880 mm 1880 mm (74.0 in) (74.0 in) (3) Overall 2 377 mm 2 377 mm width (93.6 in) (93.6 in) 3 576 mm (4) 3 576 mm Wheelbase (140.8 in) (140.8 in) 4 186 mm 4 186 mm (164.8 in) (164.8 in) 4 795 mm 4 795 mm (188.8 in) (188.8 in) 5 100 mm 5 100 mm (200.8 in) (200.8 in) 5 733 mm (5) Overall 5 733 mm (225.7 in)a length (225.
Maintenance and Specifications F550 Dimension (1) Overall height (2) Track (Front / Rear) (3) Overall width (4) Wheelbase Regular Cab Chassis Cab 4x2 2 076 mm (81.7 in)a 2 068 mm (81.4 in) b,c 2 059 mm (81.1 in)d 1 736 mm (68.4 in) / 1 880 mm (74.0 in) 2 377 mm (93.6 in) 3 576 mm (140.8 in) 4 186 mm (164.8 in) 4 795 mm (188.8 in) 5 100 mm (200.8 in) Body Regular Cab Chassis Cab 4x4 2 075 mm (81.7 in)a 2 063 mm (81.2 in) b 2 059 mm (81.1 in)c 2 049 mm (80.7 in)d 1 736 mm (68.4 in) / 1880 mm (74.
Maintenance and Specifications Dimension Body Regular Regular Cab Cab Chassis Chassis Cab 4x2 Cab 4x4 5 733 mm (5) Overall 5 733 mm (225.7 in)a length (225.7 in)a 6 343 mm 6 343 mm (249.7 in)b (249.7 in)b 6 952 mm 6 952 mm (273.7 in)c (273.7 in)c 7 257 mm 7 257 mm (285.7 in)d (285.7 in)d a 3 576 mm (140.8 in) wheel base b 4 186 mm (164.8 in) wheel base c 4 795 mm (188.8) wheel base d 5 100 mm (200.8 in) wheel base e 4 475 mm (176.2 in) wheel base f 5 085 mm (200.
Maintenance and Specifications 4 5 IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver’s side.
Maintenance and Specifications Vehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8.
Accessories Accessories FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Travel equipment Adjustable Towing System Auto headlamp system with Daytime Running Lights (DRL) Battery Warmer Bed Tent Box Aluminum Rack cargo storage systems (Trac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Highway safety and first aid kit Off road lights Pickup box rails ROC2 hitch mounted bike courier Running boards and tubular running bars Running boards diamond plate Seatback orga
Accessories Bedliners Carpet floor mats Cap (hard, color keyed – Leer supplier branded) Cap (commercial – Leer supplier branded) Cleaners, waxes and polishes Diamond plate bed rail caps Diamond plate front box protection Diamond plate splash guards Diamond plate tool box Door edge guards Fender flares Flat splash guards Front end covers (full) Hood deflectors Leather wrap steering wheel Locking gas cap Lubricants and oils Molded splash guards Rear window deflector Side window air deflectors Spare tire lock
Accessories Wood trim - interim applique For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety compliance certification label). Consult your dealer for specific weight information.
Index Index A Accessory delay ..........................53 Air bag supplemental restraint system ..........................................90 and child safety seats ..............92 description ................................90 disposal ......................................94 driver air bag ............................92 indicator light ...........................94 operation ...................................92 passenger air bag .....................92 passenger deactivation switch ....................
Index plastic parts ............................210 safety belts ..............................211 washing ....................................208 waxing .....................................208 wheels ......................................209 wiper blades ............................210 Clock adjust AM/FM .......................................19 Clutch fluid ..........................................240 operation while driving ..........124 recommended shift speeds ....125 Compass, electronic ............
Index filter, specifications ........220, 253 recommendations ...................220 refill capacities ........................254 specifications ..................257, 260 Exhaust fumes ..........................114 F Fail safe cooling ........................227 Fluid capacities .........................254 Foglamps .....................................39 Four-Wheel Drive vehicles .......129 description ..............................133 driving off road .......................135 electronic shift ........
Index Infant seats (see Safety seats) .....................102 Inspection/maintenance (I/M) testing ........................................238 Instrument panel cleaning ...................................211 cluster ........................................12 lighting up panel and interior .......................................40 J Jump-starting your vehicle ......192 K Keyless entry system autolock .....................................71 Keys positions of the ignition .........
Index Power distribution box (see Fuses) ...............................177 Power door locks ..................65, 71 Power point .................................52 Power steering ..........................117 fluid, checking and adding ....239 fluid, refill capacity ................254 fluid, specifications .........257, 260 Power Windows ...........................52 Preparing to drive your vehicle ........................................117 R Radio ..........................19, 21, 23, 27 AM/FM ........
Index Towing .......................................146 trailer towing ..........................146 wrecker ....................................197 Traction-lok rear axle ...............117 Transfer case fluid checking .........................245 Transmission automatic operation .........49, 118 brake-shift interlock (BSI) ....118 fluid, checking and adding (automatic) .............................241 fluid, checking and adding (manual) .................................244 fluid, refill capacities .......