Table of Contents Table of Contents Introduction Instrument Cluster 4 12 Warning and control lights Gauges 12 16 Entertainment Systems 20 AM/FM AM/FM AM/FM AM/FM stereo stereo with CD stereo cassette with CD stereo with in-dash six CD Climate Controls Heater only Manual heating and air conditioning Automatic temperature control Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Moon roof Power windows Mirrors Speed contr
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Tires, Wheels and Loading Tire Information Tire Inflation Changing tires Wheel lug nut torque Vehicle loading Trailer towing Trailer Brake Controller-Integrated Recreational towing Driving 89 89 96 107 116 128 132 133 137 148 160 167 171 177 178 Starting Brakes Transmission operation 178 183 187 Roadside Emergencies 213 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuse
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 247 249 251 255 257 263 280 282 283 286 Accessories 299 Index 302 All rights reserved.
Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind.
Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.
Introduction To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent, unless pursuant to court order or where required by law enforcement, other government authorities or other third parties acting with lawful authority. Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada.
Introduction Using your vehicle with a snowplow For more information and guidelines for using your vehicle with a snowplow, refer to the Driving chapter. Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance.
Introduction Using your vehicle as a stationary power source (PTO) Refer to the Driving chapter for more information and guidelines for operating a vehicle equipped with an aftermarket power take-off system. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner’s Guide; therefore, a supplement has been supplied that complements this book.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 11
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Standard instrument cluster (manual transmission) Standard instrument cluster (automatic transmission) Harley—Davidson instrument cluster Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions.
Instrument Cluster Many lights will illuminate when you start your vehicle to make sure the bulbs work. If any light remains on after starting the vehicle, have the respective system inspected immediately. If your vehicle is equipped with a Diesel engine, it has a unique cluster, refer to Starting the engine in your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement.
Instrument Cluster Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately. Anti-lock brake system: If the ABS light stays illuminated or ABS continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated.
Instrument Cluster Four wheel drive low: Illuminates when four-wheel drive low is engaged. LOW RANGE Four wheel drive indicator: Illuminates when four-wheel drive is engaged. Speed control: Illuminates when the speed control is activated. Turns off when the speed control system is deactivated. 4x4 Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb.
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Standard instrument cluster Harley—Davidson instrument cluster Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool.
Instrument Cluster Odometer: Registers the total miles (kilometers) of the vehicle. • With Mini Message Center • With Full Message Center Refer to Message Center in the Drivers Controls chapter on how to switch the display from Metric to English. Trip odometer: Registers the miles (kilometers) of individual journeys. • With Mini Message Center Press and release the SELECT/RESET button on the cluster to toggle between odometer and trip odometer display. To reset, press and hold for less than 2 seconds.
Instrument Cluster Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. Engine oil pressure gauge: Indicates engine oil pressure. The needle should stay in the normal operating range (between “L” and “H”). If the needle falls below the normal range, stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed.
Instrument Cluster Transmission fluid temperature gauge (automatic transmission only): If the gauge is in the: Normal area (normal) - the transmission fluid is within the normal operating temperature (between “H” and “C”). Yellow area (warning) — the transmission fluid is higher than normal operating temperature. This can be caused by special operation conditions (i.e. snowplowing, towing or off road use). Refer to Special Operating Conditions in the Scheduled Maintenance Guide for instructions.
Entertainment Systems Entertainment Systems AM/FM STEREO SYSTEM (IF EQUIPPED) / Tuner: Press to 1. manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Audio: Press to access select various settings. / Treble: Press to adjust the treble setting. Use SEEK . Bass: Press to adjust the bass setting. Use . SEEK / / / SEEK, SEEK, Balance: Press to adjust the audio between the left and right speakers. / / SEEK, SEEK .
Entertainment Systems 3. Seek: Press to access the next/previous strong station or track. 4. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. AM/FM: Press to select AM/FM frequency band. 6. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume.
Entertainment Systems AM/FM STEREO/ SINGLE CD SOUND SYSTEM (IF EQUIPPED) 18 17 1 16 2 15 3 14 4 13 5 COMPRESS 12 11 10 9 8 7 6 / Tuner: Press to 1. manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Phone/mute: Press to mute the playing media. Press again to return to the playing media. 3.
Entertainment Systems Treble: Press to adjust the treble setting. Use / / SEEK . Balance: Press to adjust the audio between the left and right speakers. / / SEEK . Use Fade: Press to adjust the audio between the front and rear speakers. / / SEEK . Use Speed sensitive volume (if equipped): Radio volume automatically changes slightly with vehicle speed to compensate for road and wind / / SEEK to adjust. noise.
Entertainment Systems 11. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 12. Scan: Press for a brief sampling of radio stations or CD tracks. Press again to stop. 13. Seek: Press to access the previous strong station or track. 14. AM/FM: Press to select AM/FM frequency band. 15. ON/OFF/Volume: Press to turn ON/OFF. Turn to increase/decrease volume.
Entertainment Systems AM/FM STEREO CASSETTE/SINGLE CD SOUND SYSTEM (IF EQUIPPED) 19 20 21 1 18 2 17 3 16 4 15 13 5 14 DOLBY B NR 6 COMPRESS 12 11 10 9 8 7 / Tuner: Press to 1. manually go up or down the radio frequency. Also use in menu mode to select various settings. 2. Seek: Press to access the next strong station or track. 3. Phone/mute: Press to mute the playing media. Press again to return to the playing media. 4.
Entertainment Systems Balance: Press to adjust the audio between the left and right speakers. Use / / SEEK . Fade: Press to adjust the audio between the front and rear speakers. Use / / SEEK . Speed sensitive volume (if equipped): Radio volume automatically changes slightly with vehicle speed to compensate for road and wind / / SEEK to adjust. noise. Press MENU to access and use Setting the clock: Press MENU until SELECT HOUR or SELECT / / SEEK to adjust the MINUTE is displayed. Press hours/minutes.
Entertainment Systems 9. Repeat: Press to repeat the current CD track. 10. Fast forward: Press to manually advance in a CD track or cassette. 11. Rewind: Press to manually reverse in a CD track or cassette. 12. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 13. Tape: Insert a tape facing to the right. 14. Tape direction: Press to enter tape mode. Press while in play mode to change which side of the tape is playing. 15.
Entertainment Systems 19. CD slot: Insert a CD label side up. 20. Seek:Press to access the previous strong station or track. 21. Scan: Press for a brief sampling of radio stations or CD tracks. Press again to stop. When this radio is used in cargo vans where no rear speakers are installed in the vehicle, fading to the rear speakers will result in no audio output. PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 18 19 1 17 LOAD 16 2 15 3 14 4 13 5 COMPRESS 12 11 10 9 8 / Tuner: Press to 1.
Entertainment Systems 3. Menu: Press to toggle through the following modes: Autoset: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press MENU to access. Use / / SEEK to set. When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, the system will store the last one in the remaining presets. / Bass: Press to adjust the bass setting.
Entertainment Systems 7. Comp (Compression): In CD mode, brings soft and loud CD passages together for a more consistent listening level. 8. Repeat: Press to repeat the current CD track. 9. Fast forward: Press to manually advance in a CD track. 10. Rewind: Press to manually reverse in a CD track. 11. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 12. Scan: Press for a brief sampling of radio stations or CD tracks.
Entertainment Systems 17. LOAD: Press to load a CD, then select a slot number using the radio presets 1 through 6. If you don’t select a slot within 5 seconds, the radio shall choose the first available slot for you. Press and hold for 2 seconds to auto load up to six CDs. 18. CD eject: Press to eject a CD, then select the desired CD slot using the radio presets 1 through 6. If a slot is not selected within 5 seconds, the radio shall eject the current disc.
Entertainment Systems • Allow tapes which have been subjected to extreme heat, humidity or cold to reach a moderate temperature before playing. • Clean the cassette player head with a cassette cleaning cartridge after 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold. • Leave tapes in the cassette player for a long time when not being played. CD/CD PLAYER CARE Do: • Handle discs by their edges only. Never touch the playing surface.
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control: : Distributes outside air through the instrument panel vents. : Distributes outside air through the instrument panel vents and the floor vents.
Climate Controls To aid in side window defogging/demisting in cold weather: 1. Select . 2. Adjust the temperature control to maintain comfort. 3. Set the fan speed to the highest setting. 4. Direct the outer instrument panel vents toward the side windows. To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop.
Climate Controls : Distributes outside air through the instrument panel vents, floor vents and center console vents (if equipped). O (OFF): Outside air is shut out and the climate system is turned off. : Distributes outside air through the floor vents. : Distributes outside air through the windshield defroster vents, floor vents and demister vents. : Distributes outside air through the windshield defroster vents and demister vents.
Climate Controls AUTOMATIC TEMPERATURE CONTROL SYSTEM (IF EQUIPPED) F AUTO EXT TEMP AUTO A/C OFF (floor/defrost) controls at the same time and Press the AUTO and hold for one second to switch between Fahrenheit and Celsius. 1. A/C: Press to activate/deactivate air conditioning. Use with recirculated air to improve cooling performance and efficiency. Engages automatically in AUTO, (defrost), and (floor/defrost). 2. Recirculated air: Press to activate/deactivate air recirculation in cabin.
Climate Controls 5. (Floor/defrost): Distributes air through the instrument panel vents, floor vents and demister vents. 6. (Floor): Distributes air through the floor vents. 7. (Panel/floor): Distributes air through the instrument panel vents, floor vents and center console vents (if equipped). 8. (Panel): Distributes air through the instrument panel vents and center console vents (if equipped). 9. OFF: Outside air is shut out and the climate control system is turned off. 10.
Climate Controls • Remove any snow, ice or leaves from the air intake area at the base of the windshield. • To improve the A/C cool down, drive with the windows slightly open for 2–3 minutes after start up or until the vehicle has been “aired out.” For maximum cooling performance in AUTO mode: • Press AUTO control and set to desired temperature. For maximum cooling performance using manual override modes: (panel), A/C, with recirculated air.
Lights Lights HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control. The autolamp system also keeps the lights on for approximately 20 seconds after the ignition switch is turned to OFF.
Lights Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp , or control is in the position and the high beams are not turned on. In autolamp mode, the foglamps won’t be operational until lighting conditions warrant the activation of the headlamp/parklamp lighting. Pull headlamp control towards you to turn foglamps on. The foglamp will illuminate when the switch is pulled and the indicator light parklamps are on.
Lights High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps.
Lights Vertical and horizontal aim adjustment (sealed beam headlamps) The headlamps on your vehicle are intended to be aimed using mechanical aimers. If mechanical aimers are used and the cross-car sight line is in any way blocked, set the legs of the universal adaptor all to the same setting, such that the cross-car sight line is no longer blocked, per the instructions for the brand of mechanical aimer used. You can also aim the headlamps visually using the procedure below. To adjust the headlamps: 1.
Lights 5. Locate the vertical adjuster (2) for each headlamp. Adjust the aim by turning the adjuster control either clockwise (to adjust up) or counterclockwise (to adjust down). 6. In addition to the horizontal line marked in step 2, a pair of vertical lines (5) must be marked at the center line of the headlamps on the wall or screen. 7. On the wall or screen, locate the high intensity area of the beam pattern.
Lights 3. Turn on the low beam headlamps to illuminate the wall or screen and open the hood. Cover one of the headlamps so no light hits the wall. 4. On the wall or screen you will observe a light pattern with a distinct horizontal edge towards the right. If this edge is not at the horizontal reference line, the beam will need to be adjusted so the edge is at the same height as the horizontal reference line. 5.
Lights COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when any door is not completely closed, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off. The reading lamps can be turned on by pressing the rocker controls next to each lamp. MAP LAMPS (IF EQUIPPED) To turn on the map lamps, press the control next to each lamp. BULBS Headlamp Condensation The headlamps are vented to equalize pressure.
Lights Replacing exterior bulbs Check the operation of all the bulbs frequently.
Lights 2. Remove the four screws from the top and bottom front of the headlamp assembly. 3. Press the retaining clip at the top of the headlamp assembly while pulling the assembly straight out. If removing the lamp is difficult, removing the four screws along the top of the grill will help provide more clearance. 4. Disconnect the electrical connector by squeezing the release tab and pushing the connector forward and then pulling it reward. 5.
Lights Replacing park/turn and sidemarker lamp bulbs (aerodynamic) 1. Make sure that the headlamp control is in the OFF position and open the hood. 2. Remove the four screws from the top and bottom front of the headlamp assembly. 3. Press the retaining clip at the top of the headlamp assembly while pulling the assembly straight out. If removing the lamp is difficult, removing the four screws along the top of the grill will help provide more clearance. 4.
Lights Replacing headlamp bulbs (sealed beam) 1. Make sure that the headlamp control is in the OFF position and open the hood. 2. Remove the four screws from the top and bottom front of the headlamp assembly. 3. Press the retaining clip at the top of the headlamp assembly while pulling the assembly straight out. If removing the lamp is difficult, removing the four screws along the top of the grill will help provide more clearance. 4. Disconnect the electrical connector from the park lamp/bezel. 5.
Lights 2. Remove the four screws from the top and bottom front of the headlamp assembly. 3. Press the retaining clip at the top of the headlamp assembly while pulling the assembly straight out. If removing the lamp is difficult, removing the four screws along the top of the grill will help provide more clearance. 4. Remove the bulb assembly, (1) sidemarker or (2), park/turn by turning it counterclockwise. 5. Pull the old bulb out from the socket. Install the new bulb(s) in reverse order.
Lights Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch is in the OFF position and then open the tailgate to expose the lamp assemblies. 2. Remove the two bolts from the tail lamp assembly and carefully pull the lamp assembly from the tailgate pillar by releasing the two retaining tabs. 3. Rotate the bulb socket counterclockwise and remove from lamp assembly. 4. Pull the bulb straight out of the socket. Install the new bulb(s) in reverse order.
Lights Replacing cargo lamp and high-mount brakelamp bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the two screws and lamp assembly from vehicle as wiring permits. 3. Remove the bulb socket by rotating counterclockwise. 4. Pull the bulb straight out of the socket. Replacing roof marker bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the screw and lens from the lamp assembly. 3. Pull the bulb straight out of the socket.
Lights Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper. To change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly. 3. Pull out the old bulb from the socket and push in the new bulb. 4. Install the bulb socket in lamp assembly by turning it clockwise.
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds.
Driver Controls TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving.
Driver Controls OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package. Storage compartment (if equipped) Press the release on the door to open the storage compartment. The storage compartment may be used to secure sunglasses or a similar object and the front tab can be used for holding tickets, paper, envelopes, etc. The front bin may be used to store small objects.
Driver Controls To vent the moon roof: Press and hold the control. The moon roof must be in the closed position in order to move it into the vent position. To close, press and hold the AUTO control until the glass panel stops moving. The moon roof has a built-in sliding shade that can be manually opened or closed when the glass panel is shut. To close the shade, pull it toward the front of the vehicle.
Driver Controls When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window. One touch down Allows the driver’s window to open fully without holding the control down. Press completely down on AUTO and release quickly. Press again to stop.
Driver Controls Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened. MIRRORS Automatic dimming inside rear view mirror (if equipped) Your vehicle is equipped with an inside rear view mirror with an auto-dimming function. The electronic day/night mirror will change from the normal state to the non-glare state when bright lights (glare) reach the mirror.
Driver Controls Heated outside mirrors (if equipped) The main mirror glass is heated automatically to remove ice, mist and fog and activates when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition. Type A The mirror heating elements are designed to operate regardless of the geographic location of the vehicle. There is no switch to turn on, or other operator involvement required other than to start the vehicle.
Driver Controls Clearance lamps (if equipped) Illuminates when the headlamps or parking lamps are switched on. This provides additional visibility of your vehicle to other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 3.15 inches (80 mm).
Driver Controls POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P (Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you. The adjustment allows for approximately 2.75 inches (70 mm) of maximum travel. Never adjust the accelerator and brake pedal with feet on the pedals while the vehicle is moving.
Driver Controls 3. Press the SET ACCEL control and release it. 4. Take your foot off the accelerator pedal. light on the 5. The indicator instrument cluster will turn on. RES SET ACCEL COAST Note: • Vehicle speed may vary momentarily when driving up and down a steep hill. • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to reduce the speed.
Driver Controls Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. You can also use the COAST control to operate the Tap-Down function. Press and release this control to decrease the vehicle set speed in small amounts by 1 mph (1.6 km/h). • Depress the brake pedal until the desired vehicle speed is reached, press the SET ACCEL control.
Driver Controls STEERING WHEEL CONTROLS (IF EQUIPPED) These controls allow you to operate some radio and climate control features. Radio control features • Press MODE to select AM, FM1, FM2, TAPE or CD (if equipped). In Radio mode: • Press NEXT to seek/scan to the next strong station. In Tape mode: • Press NEXT to listen to the next selection on the tape. In CD mode: • Press NEXT to listen to the next track on the disc. In any mode: • Press VOL up or down to adjust the volume.
Driver Controls CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in the cupholder. Hard objects can injure you in a collision. CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs.
Driver Controls Door ajar: Displays when the ignition is in the ON position and any door is open. Check fuel cap: Displays when the fuel cap may not be properly installed. Continued driving with this display on may cause the Service engine soon warning light to come on. Refer to Fuel filler cap under the Fuel Information section in the Maintenance and Specifications chapter.
Driver Controls Check trailer (if equipped): Displayed when a trailer connection becomes disconnected, either intentionally or unintentionally, and has been sensed during a given ignition cycle. Refer to Integrated trailer brake controller in the Tires, Wheels and Loading chapter for more information. Language The language options are English and French. The feature works as follows: 1.
Driver Controls Selectable features Reset Press this control to select and reset functions shown in the INFO menu and SETUP menu. Info menu This control displays the following control displays: • Odometer/Compass • Trip odometer/Odometer/Compass • Distance to Empty/Odometer/Compass • Average Fuel Economy/Odometer/Compass • Engine hour meter/Odometer/Compass Odometer/Trip odometer Refer to Gauges in the Instrument Cluster chapter.
Driver Controls Most geographic areas (zones) have a magnetic north compass point that varies slightly from the northerly direction on maps. This variation is four degrees between adjacent zones and will become noticeable as the vehicle crosses multiple zones. A correct zone setting will eliminate this error. Refer to Compass zone/calibration adjustment. Compass zone/calibration adjustment 1. Determine your magnetic zone by referring to the zone map. 3 2 2. Turn ignition to the ON position. 3.
Driver Controls 7. Press the RESET control to start the compass calibration function. 8. Slowly drive the vehicle in a circle (less than 3 mph [5 km/h]) until the CIRCLE SLOWLY TO CALIBRATE display changes to CALIBRATION COMPLETED. It will take up to five circles to complete calibration. 9. The compass is now calibrated. Distance to empty (DTE) Selecting this function from the INFO menu estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions.
Driver Controls • Differences in the automatic shut-off points on the fuel pumps at service stations • Variations in top-off procedure from one fill-up to another • Rounding of the displayed values to the nearest 0.1 gallon (liter) 1. Drive the vehicle at least 5 miles (8 km) with the speed control system engaged to display a stabilized average. 2. Record the highway fuel economy for future reference.
Driver Controls The sequence of the system check report and how it appears in the message center is as follows: 1. ENGINE TEMP 2. TRANS TEMP 3. OIL PRESSURE 4. BRAKE FLUID LEVEL 5. DOOR AJAR 6. FUEL CAP 7. AIR FILTER (diesel only) 8. FUEL LEVEL Units (English/Metric) 1. Select this function from the SETUP menu for the current units to be displayed. 2. Press the RESET control to change from English to Metric.
Driver Controls Language 1. Select this function from the SETUP menu for the current language to be displayed. 2. Pressing the RESET control cycles the message center through each of the language choices. 3. Press and hold the RESET control to set the language choice. System warnings System warnings alert you to possible problems or malfunctions in your vehicle’s operating systems.
Driver Controls This acts as a reminder that these warning conditions still exist within the vehicle.
Driver Controls LOW BRAKE FLUID LEVEL. Indicates the brake fluid level is low and the brake system should be inspected immediately. Refer to Brake fluid reservoir in the Maintenance and Specifications chapter. LOW OIL PRESSURE. Displayed when the engine oil pressure is low. If this warning message is displayed, check the level of the engine oil. Refer to Engine oil in the Maintenance and Specifications chapter for information about adding engine oil.
Driver Controls DATA ERR. These messages indicate improper operation of the vehicle network communication between electronic modules. • Odometer • Fuel flow • Fuel level • Trans temp • Fuel cap • Engine sensor • Brake fluid • Auto lock • Auto lamp delay Contact your dealer as soon as possible if these messages occur on a regular basis. TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate.
Driver Controls Tailgate removal Your tailgate is removable to allow more room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry the spring clip (on each connector) past the head of the support screw. Disconnect cable. 3. Disconnect the other cable. 4. Lift tailgate to a 45–degree angle. 5. Lift right side off of its hinge. 6. Lift left side off of its hinge. To install, follow the removal procedures in reverse order.
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. You should always carry a second key with you in a safe place in case you require it in an emergency. Your keys are programmed to your vehicle; using a non-programmed key will not permit your vehicle to start. If you lose your dealer supplied keys, replacement keys are available through your authorized dealer. POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors. Press control to lock all doors.
Locks and Security Childproof door locks (if equipped) • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door. Setting the lock for one door will not automatically set the lock for both doors. • Move lock control up to engage the childproof lock. • Move lock control down to disengage the childproof lock.
Locks and Security Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. If there are problems with the remote entry system, make sure to take ALL remote entry transmitters with you to the dealership in order to aid in troubleshooting the problem. Unlocking the doors 1. Press and release to unlock the driver’s door. Note: The interior lamps will illuminate. 2. Press doors.
Locks and Security The UNLOCK feature will work again after: • a door has become ajar, • the ignition is turned to the 4 (ON) position, • unlocking the vehicle using the keyless entry keypad, • or using the UNLOCK equipped). control on your remote entry transmitter (if This feature is initially deactivated, but may be activated by taking your vehicle to an authorized Ford dealer. Sounding a panic alarm to activate the alarm. Press again or turn the ignition to 4 Press (ON) to deactivate.
Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery. Press the battery down to ensure that the battery is fully seated in the battery housing cavity. 5. Snap the two halves back together.
Locks and Security To program the keyless entry keypads remote entry transmitters 4 yourself: 3 1. Ensure the vehicle is 5 electronically unlocked. 2 2. Put the key in the ignition. 3. Turn the key from the 2 (LOCK) position to 3 (OFF). 1 4. Cycle eight times rapidly (within 10 seconds) between the 3 (OFF) position and 4 (ON). Note: The eighth turn must end in the 4 (ON) position. 5. The doors will lock, then unlock, to confirm that the programming mode has been activated. 6.
Locks and Security • the 7 • 8 and the 9 • 0 controls on the keyless entry keypad are pressed, or • after 25 seconds of illumination. The dome lamp control (if equipped) must not be set to the off position for the illuminated entry system to operate. The inside lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open.
Locks and Security Tips: • Do not set a code that uses five of the same number. • Do not use five numbers in sequential order. • The factory set code will work even if you have set your own personal code. • If you set a second personal code it will erase your first personal code. Erasing personal code 1. Enter the factory set 5–digit code. 2. Within five seconds, press the 1 • 2 on the keypad and release. 3. Press and hold the 1 • 2 for two seconds.
Locks and Security Autolock (if equipped) This feature automatically locks all vehicle doors when the following conditions are met: • the ignition key is in the 4 (ON) position, • all the doors are closed, • the brake is pressed before reaching 5 mph (8 km/h), and • the vehicle is traveling more than 5 mph (8 km/h).
Locks and Security To deactivate/reactivate the autolock feature using the power door unlock control You must complete Steps 1-7 within 30 seconds or the procedure will have to be repeated. If the procedure needs to be repeated, you must wait 30 seconds. 1. Insert the key and turn the ignition to the 4 (ON) position. 2. Press the power door unlock control three times. 3. Turn the ignition from the 4 (ON) position to the 3 (OFF) position. 4. Press the power door unlock control three times. 5.
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Head restraints The purpose of these head restraints is to help limit head motion in the event of a rear collision.
Seating and Safety Restraints Full bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure that the seat is relatched into place. • Pull up on the lever located at the bottom of the seatback to quickly fold the seatback forward. • Pull up on the lever located at the side of the seat cushion to recline the seatback and to return the seat to the upright position. 40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward.
Seating and Safety Restraints 40/20/40 front seat armrest and console (if equipped) To release the armrest, pull forward on the strap and pull the armrest down. To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Lift up armrest to return it to a center seatback.
Seating and Safety Restraints Captain’s chair (if equipped) • Lift the bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • To recline the seatback, pull the release lever handle located on the side of the seat up. • Push down the lever (if equipped) located at the bottom of the seatback to quickly fold the seatback forward. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion.
Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. • Type A • Type B • Type A Press the control to move the seat forward, backward, up or down. • Type B Press the control to move the seat forward or backward.
Seating and Safety Restraints Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate. • Push again to deactivate. The indicator light on the control will illuminate when activated.
Seating and Safety Restraints REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR (IF EQUIPPED) The rear seatback has a split 60/40 seat. Each seat cushion can be flipped up into the seatback position. 1. Pull down the latch lever located on the bottom seat back to fold the seat back forward. 2.
Seating and Safety Restraints To gain access to the cupholders and tray, pull down on the armrest. To gain access to the 60/40 load floor, store the cushion in the upright locked position. Pull up on the straps located at the sides of the load floor, and rotate forward until resting on the carpet. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Seating and Safety Restraints It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts. Be sure everyone in your vehicle is in a seat and using a safety belt properly. In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a safety belt.
Seating and Safety Restraints 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard and rear outboard safety restraints in the vehicle are combination lap and shoulder belts. The front outboard passenger and rear seat outboard safety belts have two types of locking modes described below: Vehicle sensitive mode This is the normal retractor mode, which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement.
Seating and Safety Restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is pulled out. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode.
Seating and Safety Restraints BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly “automatic locking retractor” feature or any other seat belt function is not operating properly when checked according to the procedures in the Workshop Manual. Failure to replace the belt and retractor assembly could increase the risk of injury in collisions.
Seating and Safety Restraints • 4–door Super Cab To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision.
Seating and Safety Restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle. To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. Shorten and fasten the belt when not in use. • 2nd row center seating position (if equipped) The lap belt will not adjust automatically.
Seating and Safety Restraints Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding... The driver’s safety belt is buckled before the ignition switch is turned to the ON position... Then... The safety belt warning light illuminates 1-2 minutes and the warning chime sounds 4-8 seconds.
Seating and Safety Restraints The following are reasons most often given for not wearing safety belts (All statistics based on U.S. data): Reasons given... “Crashes are rare events” “I’m not going far” “Belts are uncomfortable” “I was in a hurry” “Safety belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” Consider... 36700 crashes occur every day. The more we drive, the more we are exposed to “rare” events, even for good drivers.
Seating and Safety Restraints Reasons given... “I have an air bag” “I’d rather be thrown clear” Consider... Air bags offer greater protection when used with safety belts. Frontal airbags are not designed to inflate in rear and side crashes or rollovers. Not a good idea. People who are ejected are 40 times more likely to DIE. Safety belts help prevent ejection, WE CAN’T “PICK OUR CRASH”. Do not sit on top of a buckled safety belt to avoid the BeltMinder娂 chime.
Seating and Safety Restraints 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1 minute) • Step 3 must be completed within 60 seconds after the safety belt warning light turns off. 3. At a moderate speed, buckle then unbuckle the safety belt 9 times, ending with the safety belt in the unbuckled state. • After Step 3 is complete, the safety belt warning light will be turned on for 3 seconds.
Seating and Safety Restraints Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged. Inspect the safety belts to make sure there are no nicks, tears or cuts. Replace if necessary.
Seating and Safety Restraints Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln/Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position. Modifying or adding equipment to the front end of the vehicle (including frame, bumper, front end body structure and tow hooks) may affect the performance of the air bag system, increasing the risk of injury.
Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration. The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were not of the type sufficient to cause activation. Air bags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts.
Seating and Safety Restraints If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. The SRS consists of: • driver and passenger air bag modules (which include the inflators and air bags), • one or more impact and safing sensors, • a readiness light and tone • and the electrical wiring which connects the components.
Seating and Safety Restraints Passenger air bag ON/OFF switch (if equipped) An air bag ON/OFF switch has been installed in this vehicle. Before driving, always look at the face of the switch to be sure the switch is in the proper position in accordance with these instructions and warnings. Failure to put the switch in a proper position can increase the risk of serious injury or death in a collision. Turning the passenger air bag off 1.
Seating and Safety Restraints Turning the passenger air bag back on The passenger air bag remains OFF until you turn it back ON. 1. Insert the ignition key and turn the switch to ON. 2. The OFF light will briefly illuminate when the ignition is turned to On. This indicates that the passenger air bag is operational.
Seating and Safety Restraints The vast majority of drivers and passengers are much safer with an air bag than without. To do their job and reduce the risk of life threatening injuries, air bags must open with great force, and this force can pose a potentially deadly risk in some situations, particularly when a front seat occupant is not properly buckled up.
Seating and Safety Restraints • makes the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger, even if belted, to hit the dashboard or windshield in a crash. This vehicle has special energy management safety belts for the driver and right front passenger. These particular belts are specifically designed to work with air bags to help reduce the risk of injury in a collision.
Seating and Safety Restraints 3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag This vehicle has special energy management safety belts for the driver and right front passenger.
Seating and Safety Restraints Always follow the instructions and warnings that come with any infant or child restraint you might use. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts. Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle.
Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the shoulder and chest? • Can the child stay seated like this for the whole trip? Types of booster seats There are two types of belt-positioning booster seats: • Those that are back
Seating and Safety Restraints Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lb. (18 kg). The shoulder belt should cross the chest, resting snugly on the center of the shoulder. The lap belt should rest low and snug across the hips, never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition.
Seating and Safety Restraints When installing a child safety seat: • Review and follow the information presented in the Air bag supplemental restraint system (SRS) section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. Child seats should NEVER be placed in the front seats, unless the passenger air bag switch is turned off, See Passenger air bag on/off switch. Rear facing child seats should NEVER be placed in the front seats unless the passenger airbag switch is turned off. 2.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward.
Seating and Safety Restraints The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.
Seating and Safety Restraints 4. You may need to pull the seatback forward to access the tether anchors. Make sure the seat is locked in the upright position before installing the child seat. Refer to the Rear folding seat system with load floor section in this chapter for information on how to operate the rear seats. 5. Clip the tether strap to the anchor as shown.
Seating and Safety Restraints 6. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases.
Seating and Safety Restraints 3. Install the child safety seat tightly using the vehicle belts. Follow the instructions in this chapter. 4. Tighten the tether strap according to the child seat manufacturer’s instructions. A single loop can be used to route and anchor more than one child seat. For example, the center loop can be used as a routing loop for a child safety seat in the center rear seat and as an anchoring loop for child seats installed in the outboard rear seats.
Tires, Wheels and Loading Tires, Wheels and Loading NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets, highways and off-road. Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Tires, Wheels and Loading Power is supplied to all four wheels through a transfer case or power transfer unit. 4WD vehicles allow you to select different drive modes as necessary. Information on shifting procedures and maintenance can be found in your Owner’s Guide. You should become thoroughly familiar with this information before you operate your vehicle. On some 4WD models, the initial shift from two-wheel drive to 4WD while the vehicle is moving can cause a momentary clunk and ratcheting sound.
Tires, Wheels and Loading • Narrower — to provide greater maneuverability in tight spaces, particularly in off-road use. As a result of the above dimensional differences, SUV’s and trucks often will have a higher center of gravity and a greater difference in center of gravity between the loaded and unloaded condition. These differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car.
Tires, Wheels and Loading Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100.
Tires, Wheels and Loading TIRES Tires are designed to give many thousands of miles of service, but they must be maintained in order to get the maximum benefit from them. Glossary of tire terminology • Tire label: A label showing the OE (Original Equipment) tire sizes, recommended inflation pressure and the maximum weight the vehicle can carry.
Tires, Wheels and Loading INSPECTING AND INFLATING YOUR TIRES Safe operation of your vehicle requires that your tires are properly inflated. Remember that a tire can lose up to half of its air pressure without appearing flat. Every day before you drive, check your tires. If one looks lower than the others, use a tire gauge to check pressure of all tires and adjust if required.
Tires, Wheels and Loading Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or ⬙blowout⬙, with unexpected loss of vehicle control and increased risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tire. It also may result in unnecessary tire stress, irregular wear, loss of vehicle control and accidents.
Tires, Wheels and Loading To check the pressure in your tire(s): 1. Make sure the tires are cool, meaning they are not hot from driving even a mile. Note: If you have to drive a distance to get air for your tire(s), check and record the tire pressure first and add the appropriate air pressure when you get to the pump. It is normal for tires to heat up and the air pressure inside to go up as you drive. Never “bleed” or reduce air pressure when tires are hot. 2.
Tires, Wheels and Loading Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. Tire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safety and Health Administration (OSHA) regulations.
Tires, Wheels and Loading Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Tires, Wheels and Loading When driving with the temporary spare tire do not: • Exceed 50 mph (80 km/h) • Load the vehicle beyond maximum vehicle load rating listed on the Safety Compliance Label • Tow a trailer • Use snow chains on the end of the vehicle with the temporary spare tire • Use more than one temporary spare tire at a time Use of a temporary spare tire at any one wheel location can lead to impairment of the following: • Handling, stability and braking performance • Comfort and noise • Ground clea
Tires, Wheels and Loading The usage of a dissimilar spare tire/wheel can lead to impairment of the following: • Handling, stability and braking performance • Comfort and noise • Ground clearance and parking at curbs • Winter weather driving capability • Wet weather driving capability • All-Wheel driving capability (if applicable) • Load leveling adjustment (if applicable) When driving with the dissimilar spare tire/wheel additional caution should be given to: • Towing a trailer • Driving vehicles equipped w
Tires, Wheels and Loading Removing the spare tire (with spare tire carrier only) 1. The following tools are required to remove the spare tire: • one handle extension and one typical extension. To assemble, align button with hole and slide parts together. To disconnect, depress button and pull apart. • one wheel nut wrench. Slide over square end of jack handle. • Vehicles equipped with dual rear wheels, insert the lug wrench extension into the lug wrench to reach the lug nuts. 2.
Tires, Wheels and Loading 3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and counterclockwise turn. Some resistance will be felt when turning the jack handle assembly. 4. Turn the handle counterclockwise and lower the spare tire until you can slide the tire rearward and the cable is slack. 5. Remove the retainer through the center of the wheel. Tire change procedure 1.
Tires, Wheels and Loading 3. Remove the jack, jack handle, lug wrench and spare tire from the stowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground.
Tires, Wheels and Loading • Front driver side (4x4) Note: Make sure the jack fits onto the flat area on the outboard side of the differential. • Front passenger side (4x4) Note: View shown from the rear of the vehicle to clearly identify the jack point. Place the jack directly under the axle.
Tires, Wheels and Loading Never use the front or rear differential as a jacking point. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. 8. Turn the jack handle clockwise until the wheel is completely off the ground and high enough to install the spare tire. 9. Remove the lug nuts with the lug wrench. 10.
Tires, Wheels and Loading 13. Position the jack according to the following guides: • Front (4x2): F–350 DRW Note: Place jack directly under I-beam. • Front driver side (4x4): F–350 DRW Note: Make sure the jack fits onto the flat area on the outboard side of the differential housing. • Front passenger side (4x4): F-350 DRW Note: View shown from the rear of the vehicle to clearly identify the jack point.
Tires, Wheels and Loading • Front: F–450/F–550 • Rear: F-450/F-550 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack’s rated capacity. 16. Remove the lug nuts with the lug wrench. 17.
Tires, Wheels and Loading The following steps apply to all vehicles: 19. Remove the jack and fully tighten the lug nuts in the order shown. Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification. 8–lug nut torque sequence 10–lug nut torque sequence 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tire carrier.
Tires, Wheels and Loading Stowing the flat/spare tire Note: Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire. 1. Lay the tire on the ground with the valve stem facing in the direction specified on the Tire Changing Instructions located with the jack hardware. 2. Slide the wheel partially under the vehicle and install the retainer through the wheel center. Pull on the cable to align the components at the end of the cable. 3.
Tires, Wheels and Loading Bolt size Wheel lug nut torque* lb.ft. N•m M14 x 1.5 150 200 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
Tires, Wheels and Loading Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating. The definitions of these items are listed below. (Note that the tire size, load index and speed rating for your vehicle may be different from this example.) 1. P: Indicates a tire, designated by the Tire and Rim Association (T&RA), that may be used for service on cars, SUVs, minivans and light trucks.
Tires, Wheels and Loading Note: You may not find this information on all tires because it is not required by federal law. Letter rating Speed rating - mph (km/h) M 81 mph (130 km/h) N 87 mph (140 km/h) Q 99 mph (159 km/h) R 106 mph (171 km/h) S 112 mph (180 km/h) T 118 mph (190 km/h) U 124 mph (200 km/h) H 130 mph (210 km/h) V 149 mph (240 km/h) W 168 mph (270 km/h) Y 186 mph (299 km/h) Note: For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR.
Tires, Wheels and Loading 12. Treadwear, Traction and Temperature Grades • Treadwear: The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (11⁄2) times as well on the government course as a tire graded 100. • Traction: The traction grades, from highest to lowest are AA, A, B, and C.
Tires, Wheels and Loading Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information beyond those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the tire’s load-carrying capabilities and its inflation limits. 3. Maximum Load Dual lb.
Tires, Wheels and Loading Information on “T” type tires “T” type tires have some additional information beyond those of “P” type tires; these differences are described below: T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different from this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2.
Tires, Wheels and Loading TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to wear abnormally. Here are some of the important maintenance items: Tire wear Measure and inspect the tire tread on all your tires periodically. Advanced and unusual tire wear can reduce the ability of tread to grip the road in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage.
Tires, Wheels and Loading Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow, mud, sand, etc., do not rapidly spin the tires; spinning the tires can tear the tire and cause an explosion. A tire can explode in as little as three to five seconds.
Tires, Wheels and Loading The tires should also be balanced periodically. An unbalanced tire and wheel assembly may result in irregular tire wear. Tire rotation Rotating your tires at the recommended interval (as indicated in the scheduled maintenance information that comes with your vehicle) will help your tires wear more evenly, providing better tire performance and longer tire life. Unless otherwise specified, rotate the tires approximately every 5,000 miles (8,000 km).
Tires, Wheels and Loading • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD)/All—Wheel Drive (AWD) vehicles (front tires at top of diagram) • DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position. After tire rotation, inflation pressures must be adjusted for the tires new positions in accordance with vehicle requirements.
Tires, Wheels and Loading Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a reputable repair facility to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be equipped with a dissimilar spare tire/wheel.
Tires, Wheels and Loading VEHICLE LOADING – WITH AND WITHOUT A TRAILER This section will guide you in the proper loading of your vehicle and/or trailer, to keep your loaded vehicle weight within its design rating capability, with or without a trailer. Properly loading your vehicle will provide maximum return of vehicle design performance.
Tires, Wheels and Loading Payload – is the combined weight of cargo and passengers that the vehicle is carrying. The maximum payload for your vehicle can be found on the Tire Label on the B-Pillar or the edge of the driver’s door. Look for “THE COMBINED WEIGHT OF OCCUPANTS AND CARGO SHOULD NEVER EXCEED XXX kg OR XXX lb.” for maximum payload. The payload listed on the tire label is the maximum payload for the vehicle as built by the assembly plant.
Tires, Wheels and Loading Example only: Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight.
Tires, Wheels and Loading GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The total load on each axle must never exceed its GAWR.
Tires, Wheels and Loading GVWR (Gross Vehicle Weight Rating) – is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The GVW must never exceed the GVWR.
Tires, Wheels and Loading Maximum Loaded Trailer Weight – is the highest possible weight of a fully loaded trailer the vehicle can tow. It assumes a vehicle with only mandatory options, no cargo (internal or external), a tongue load of 10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel trailer), and driver only (150 lb. [68 kg]). Consult your dealership (or the RV and Trailer Towing Guide provided by your dealership) for more detailed information.
Tires, Wheels and Loading 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle.
Tires, Wheels and Loading Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this owner guide. Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
Tires, Wheels and Loading components carefully prior to and after any towing operation. Refer to Transmission temperature gauge in the Instrument Cluster chapter for the transmission fluid temperature information. The following trailer towing charts apply to vehicles equipped with gasoline engines; for vehicles equipped with diesel engines, refer to your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement.
Tires, Wheels and Loading Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle. You must distribute the load in your trailer so that 10%–15% for conventional towing or 15%-25% fifth-wheel towing of the total weight of the trailer is on the tongue. Integrated hitch rating The standard integrated hitch has two ratings depending on mode of operation: • Weight carrying - requires a draw bar and hitch ball. The draw bar supports all the vertical tongue load of the trailer.
Tires, Wheels and Loading Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Park the unloaded vehicle on a level surface. With the ignition on and all doors closed, allow the vehicle to stand for several minutes so that it can level. 2.
Tires, Wheels and Loading The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Integrated trailer brake controller (if equipped) Your vehicle may be equipped with a fully integrated electronic Trailer Brake Controller (TBC). When used properly, the TBC helps assure smooth and effective trailer braking by powering the trailer’s electric brakes with a proportional output based on the towing vehicle’s brake pressure.
Tires, Wheels and Loading 3. GAIN setting display: Shows the current GAIN setting. This will illuminate when a trailer is connected, flash if the trailer becomes disconnected, or remain off if no trailer is connected. 4. OUTPUT bar graph: When the vehicle’s brake pedal is pushed, or when the manual control is activated, green bar indicators will illuminate to indicate the amount of power going to the trailer brakes relative to the brake pedal or manual control input. 5.
Tires, Wheels and Loading 5. In a traffic-free environment, tow the trailer on a dry, level surface at a speed of 20 – 25 mph (30 – 40 km/h) and squeeze the manual control lever completely. 6. If the trailer wheels lock-up (indicated by squealing tires), reduce the GAIN setting; if the trailer wheels turn freely, increase the GAIN setting. Repeat Steps 5 and 6 until the GAIN setting is at a point just below trailer wheel lock-up.
Tires, Wheels and Loading Points to Remember: • Remember to adjust gain setting before using the TBC for the first time. • Readjust GAIN setting on the TBC (according to procedure above) whenever road, weather and trailer or vehicle loading conditions change from those that existed when the gain was initially set. • The sliding lever on the TBC should be used only for manual activation of trailer brakes to assist with proper adjustment of the GAIN.
Tires, Wheels and Loading Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. • To eliminate excessive transmission shifting, activate the Tow/Haul feature. This will also assist in transmission cooling.
Tires, Wheels and Loading Loading • Keep the center-of-gravity low for best handling. • Trailer loads should be evenly distributed front to back and left to right. • The load distribution within the trailer should be such that 10% – 15% of the trailer weight is on the hitch. (15% – 25% for 5th-wheel or gooseneck towing.) • Never exceed truck, trailer, receiver, ball, tongue, tire or coupler loading recommendations.
Tires, Wheels and Loading • Disconnect the trailer tow electrical connector to prevent blown fuses caused by water entering into your trailer’s electrical wiring. Exceeding these limits may allow water to enter critical vehicle components, adversely affecting driveability, emissions and reliability. Replace front and rear axle lubricants any time the axles have been submerged in water. Axle lubricant quantities are not to be checked unless a leak is suspected.
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicles equipped with a manual transmission, you must depress the ignition release lever to release the key. 3 4 5 2 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel.
Driving Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine.
Driving If starting a vehicle with an automatic transmission: 1. Make sure the parking brake is set. 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. • Turn the key to 4 (ON) without turning the key to 5 (START).
Driving Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate.
Driving Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter. 4 3 5 2 1 Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again.
Driving Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes. Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air.
Driving Even when the ABS is disabled, normal braking is still effective. (If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately.) ! P BRAKE Using ABS When hard braking is required, apply continuous force on the brake pedal; do not pump the brake pedal since this will reduce the effectiveness of the ABS and will increase your vehicle’s stopping distance.
Driving Pull the right side of the release lever to release the parking brake; the release lever pulls at an angle toward the driver’s door. To prevent the pedal from releasing too quickly, place your left foot on the parking brake pedal, then pull the release lever, making sure the pedal fully releases. You may want to pull the release lever again to make sure the parking brake is full released.
Driving If the steering wanders or pulls, check for: • an improperly inflated tire • uneven tire wear • loose or worn suspension components • loose or worn steering components • improper steering alignment If any steering components are serviced or replaced, install new fasteners (many are coated with thread adhesive or have prevailing torque features which may not be re-used). Never re-use a bolt or nut. Torque fasteners to specifications in Workshop Manual.
Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed.
Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician as soon as possible. Understanding the shift positions of the 5–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality.
Driving R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. D (Overdrive) with Tow/Haul OFF D (Overdrive) with Tow/Haul OFF is the normal driving position for the best fuel economy.
Driving Do not use the Tow/Haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control.. 3 (Third) Transmission operates up to third gear only. Used for improved traction on slippery roads. Selecting 3 (Third) provides engine braking. 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades.
Driving MANUAL TRANSMISSION OPERATION (IF EQUIPPED) R 1 3 D L 2 4 Using the clutch The manual transmission has a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed. To start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor, then put the gearshift lever in the neutral position. 3. Start the engine, then press the brake pedal and release the parking brake. 4.
Driving Shift according to the following shift speed charts: Upshifts when accelerating (recommended for best fuel economy) 6-speed transmission Shift from: Transfer case position1 (if equipped) 2H or 4H 4L LO-1 5 mph (8 km/h) 2 mph (3 km/h) 1-2 15 mph (24 km/h) 6 mph (10 km/h) 2-3 22 mph (35 km/h) 9 mph (14 km/h) 3-4 30 mph (48 km/h) 12 mph (19 km/h) 40 mph (64 km/h) 15 mph (24 km/h) 4 D (Overdrive) - 1 2 Maximum downshift speeds1 6-speed transmission Shift from: Transfer case position (if equipped)2 2H
Driving Parking your vehicle 1. Apply the brake and shift into the neutral position. 2. Fully apply the parking brake, then shift into 1 (First). 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. Removing the key Turn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key.
Driving This system is not designed to prevent contact with small or moving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damaging the vehicle. The system may not detect smaller objects, particularly those close to the ground. Certain add-on devices such as large trailer hitches, bike or surfboard racks and any device that may block the normal detection zone of the RSS system may create false beeps.
Driving The RSS automatically turns on when the gearshift lever is placed in R (Reverse) and the ignition is ON. An RSS control allows the driver to turn the RSS on and off. To turn the RSS off, the ignition must be ON, and the gear selector in R (Reverse). An indicator light on the control will illuminate when the system is turned off. If the indicator light illuminates when the RSS is not turned off, it may indicate a failure in the RSS.
Driving Manual 4x4 system (if equipped) The 4WD system is engaged or disengaged by rotating the control for both front wheel hub locks from the FREE or LOCK position, then manually engaging or disengaging the transfer case with the floor-mounted shifter. For increased fuel economy in 2WD, rotate both hub locks to the FREE position. • For proper operation, make sure that each hub is fully engaged and that both hub locks are set to the same position (both set to LOCK or both set to FREE).
Driving • auto-manual hub locks can be manually overridden by rotating the hub lock control from AUTO to LOCK if desired. • automatic operation of the hub locks is recommended, and will increase fuel economy • For proper operation, make sure that each hub is fully engaged and that both hub locks are set to the same position (both set to LOCK or both set to AUTO). To engage LOCK, turn the hub locks completely clockwise; to engage AUTO, turn the hub locks completely counterclockwise.
Driving Shifting from 2H (2WD High) to 4H (4WD High) Engage the locking hubs by rotating the hub lock control from FREE to LOCK, then move the transfer case lever from 2H (2WD High) to 4H (4WD High). • For proper operation, make sure that the arrow and the indicator dot on the hub are aligned, and that both hubs are set to LOCK. • Do not shift into 4H (4WD High) with the rear wheels slipping.
Driving 4. Move the transfer case shift lever through N (Neutral) directly to 4L (4WD Low). 5. If the transfer case will not engage into 4L (4WD Low), let the vehicle creep at a speed above 1 mph (1.6 km/h), then repeat steps 1 through 4. 2H 4H N 4L Shifting from 4L (4WD Low) to 4H (4WD High) or 2H (2WD High) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4.
Driving Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system The electronic shift 4WD system is designed to allow up to 45 seconds before a shift command is performed.
Driving Shifting from 4x4 HIGH (4WD High) to 2WD (2WD High) Rotate the 4WD control to 2WD at any forward speed. Disengagement of the transfer case and front hubs may be delayed due to torque bind which is caused by driving on dry hard surfaces or performing tight turns while using the 4WD system. • You do not need to operate the vehicle in R (Reverse) to disengage your front hubs, but it will eliminate any torque bind and allow the system to immediately disengage.
Driving 4. Move the 4WD control to the 4x4 HIGH (4WD High) or 2WD (2WD High) position. 5. Hold the shift conditions until the LOW RANGE indicator light shuts off. 6. If the LOW RANGE indicator light does not shut off within 15 seconds, drive the vehicle above 5 mph (8 km/h), then repeat steps 1 through 5 before reporting any shift concerns to your dealer.
Driving • Be extremely careful when driving on pavement made slippery by loose sand, water, gravel, snow or ice. If your vehicle goes off the edge of the pavement • If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface.
Driving Refer to Transmission temperature gauge in the Instrument Cluster chapter for transmission fluid temperature information. Emergency maneuvers • In an unavoidable emergency situation where a sudden sharp turn must be made, remember to avoid “over-driving” your vehicle, i.e., turn the steering wheel only as rapidly and as far as required to avoid the emergency. Excessive steering will result in less vehicle control, not more.
Driving Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. 4WD Systems 4WD (when you select a 4WD mode), uses all four wheels to power the vehicle.
Driving be required from another vehicle. Remember, you may be able to back out the way you came if you proceed with caution. Mud and water If you must drive through high water, drive slowly. Traction or brake capability may be limited. When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. Once through water, always try the brakes.
Driving Driving on hilly or sloping terrain Although natural obstacles may make it necessary to travel diagonally up or down a hill or steep incline, you should always try to drive straight up or straight down. Avoid driving crosswise or turning on steep slopes or hills. A danger lies in losing traction, slipping sideways and possibly rolling over. Whenever driving on a hill, determine beforehand the route you will use.
Driving Driving on snow and ice 4WD vehicles have advantages over 2WD vehicles in snow and ice but can skid like any other vehicle. Should you start to slide while driving on snowy or icy roads, turn the steering wheel in the direction of the slide until you regain control. Avoid sudden applications of power and quick changes of direction on snow and ice. Apply the accelerator slowly and steadily when starting from a full stop. Avoid sudden braking as well.
Driving and adversely affect driver and passenger safety. Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage. VEHICLE USED AS A STATIONARY POWER SOURCE Auxiliary equipment called power take-off, or PTO, is often added to the engine or transmission to operate utility equipment. Examples include a wheel-lift for tow trucks, tools for construction and cranes.
Driving traction or brake capability may be limited. Also, water may enter your engine’s air intake and severely damage your engine or your vehicle may stall. Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes.
Driving pressure for the tire and associated load rating is imprinted on the tire sidewall. Tire air pressure may require re-adjustment within these pressure limits to accommodate the additional weight of the snowplow installation. • Federal and some local regulations require additional exterior lamps for snowplow-equipped vehicles. Consult your dealer for additional information.
Driving Do not attempt to service, repair, or modify the air bag supplemental restraint system (SRS) or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment.
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies This switch is located in the front passenger’s footwell, behind the kick panel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6. Make another check for leaks. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
Roadside Emergencies Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses 2A 3A 4A 5A 7.
Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. To reinstall the cover, align and engage the two hooked clips at the bottom of the cover onto the instrument panel, then lift the panel and press the top clips firmly into place. Always disconnect the battery before servicing high current fuses. Always replace the cover to the passenger compartment fuse panel before reconnecting the battery.
Roadside Emergencies The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 15 16 17 18 Fuse Amp Rating — — 15A* 20A* 19 10A* 20 15A* 21 22 23 20A* 20A* 20A* 24 15A* 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 — 10A* 15A* 10A* 10A* 15A* 15A* 5A* 15A* 10A* 10A* — 15A* 20A* 15A* Passenger Compartment Fuse Panel Description Not used Not used Exterior lamps Flasher, Brake On-Off (BOO) lamps Body Security Module (BSM) (Security) Trailer tow Electric Brake Controller (EBC) Heated seats Engine control Engine control (gasoline engine on
Roadside Emergencies Fuse/Relay Location 40 41 42 43 44 45 46 47 48 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 210 211 212 301 302 303 Fuse Amp Rating 20A* 10A* 15A* 10A* — 10A* 10A* 10A* — 30A** 30A** 30A** — — — 20A** 30A** 30A** 30A** — 30A** 30A** 30A** 20A** 30A** — 1⁄2 ISO relay — Full ISO relay Full ISO relay — 220 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus) Passenger Compartment Fuse Panel Description Fuel pump Instrument cluster Delayed access
Roadside Emergencies Fuse/Relay Location 304 305 306 307 601 Fuse Amp Rating — Full ISO relay Full ISO relay Full ISO relay 30A circuit breaker 602 — * Mini fuse ** Cartridge fuse Passenger Compartment Fuse Panel Description Not used Upfitter control Delayed accessory Starter Delayed accessory, Power windows, Moonroof Not used Power distribution box The power distribution box is located in the engine compartment.
Roadside Emergencies The high-current fuses and relays are coded as follows.
Roadside Emergencies Fuse/Relay Location 12 13 14 15 16 17 18 19 20 21 22 23 201 202 Fuse Amp Rating 2A** 15A** — 15A** — 10A** 10A** — 10A** — 60A*** 60A*** 1⁄2 ISO relay ⁄ ISO relay 12 Power Distribution Box Description Brake pressure switch Daytime Running Lamps (DRL) Not used IDM logic (Diesel engine only) Not used A/C clutch IDM relay (Diesel engine only) Not used Trailer tow back-up lamps Not used ABS (Coils) ABS (Pump) Trailer tow right turn signal/stop lamp Trailer tow left turn signal/stop lamp
Roadside Emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; doing so may damage the catalytic converter.
Roadside Emergencies Connecting the jumper cables + + – – 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Roadside Emergencies + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped.
Roadside Emergencies 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift On 4x4 vehicles, it is recommended that your vehicle be towed using flatbed equipment with all the wheels off the ground.
Roadside Emergencies If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Customer Assistance Customer Assistance GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer for warranty repairs. While any Ford dealership handling your vehicle line will provide warranty service, we recommend you return to your selling dealer who wants to ensure your continued satisfaction. Please note that certain warranty repairs require special training and/or equipment, so not all dealers are authorized to perform all warranty repairs.
Customer Assistance In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws.
Customer Assistance THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states.
Customer Assistance Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln/Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm. The dealership Board member is chosen from Ford and Lincoln/Mercury dealership management, recognized for their business leadership qualities.
Customer Assistance Oral presentations If you would like to make an oral presentation, indicate YES to question 6 on the application. While it is your right to make an oral presentation before the Board, this is not a requirement and the Board will decide the case whether or not an oral presentation is made. An oral presentation may be requested by the Board as well.
Customer Assistance concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP). The CAMVAP program is a straight-forward and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed. This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings.
Customer Assistance details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com. GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country, contact the appropriate foreign embassy or consulate. These officials can inform you of local vehicle registration regulations and where to find unleaded fuel.
Customer Assistance Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: www.helminc.com. (Items in this catalog may be purchased by credit card, check or money order.) Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color. Take your color code (printed on a sticker in the driver’s door jam) to your dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips. • Always read the instructions before using the products.
Cleaning • Cover the highlighted areas to prevent water damage when cleaning the engine. • 5.4L V8 gasoline engine • 6.8L V10 gasoline engine PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A).
Cleaning • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42). WINDOWS AND WIPER BLADES The windshield, rear and side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle’s glass or the wiper blades may be the cause. These may include hot wax treatments used by commercial car washes, tree sap, or other organic contamination.
Cleaning INTERIOR For fabric, carpets, cloth seats and safety belts: • Remove dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14). • If a ring forms on the fabric after spot cleaning, clean the entire area immediately (but do not oversaturate) or the ring will set.
Cleaning Regular cleaning and conditioning will maintain the appearance of the leather. Failure to care for the leather can result in drying out and fading of the material. Cleaning For dirt, use a vacuum cleaner then use a clean, damp cloth or soft brush. First use a damp cloth then wipe with a dry cloth. Allow the area to dry, then apply conditioner. • Clean spills as quickly as possible. • Test any cleaner or stain remover on an inconspicuous part of the leather as cleaners may darken the leather.
Cleaning UNDERBODY Flush the complete underside of your vehicle frequently. Keep body and door drain holes free from packed dirt. Note: Use care when using a power washer to clean the driveline, especially the driveshaft and interfacing components. The high-pressure fluid could penetrate the sealed parts and cause damage. FORD AND LINCOLN/MERCURY CAR CARE PRODUCTS Your Ford or Lincoln/Mercury dealer has many quality products available to clean your vehicle and protect its finishes.
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood.
Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Transmission fluid dipstick (automatic transmission) 2. Air filter assembly 3. Engine coolant reservoir 4. Brake fluid reservoir 5. Clutch fluid reservoir (manual transmission) 6. Underhood relay box 7. Power steering fluid reservoir 8. Engine oil dipstick 9.
Maintenance and Specifications 6.8L V10 gasoline engine Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1 11 10 9 2 8 1. Transmission fluid dipstick (automatic transmission) 2. Engine coolant reservoir 3. Brake fluid reservoir 4. Clutch fluid reservoir (manual transmission) 5. Underhood relay box 6. Power steering fluid reservoir 7. Air filter assembly 8. Engine oil dipstick 9. Engine oil filler cap 10.
Maintenance and Specifications WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Maintenance and Specifications 5. Locate and carefully remove the engine oil level indicator (dipstick). • 5.4L V8 engine • 6.
Maintenance and Specifications 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated.
Maintenance and Specifications Engine oil and filter recommendations Look for this certification trademark. Use SAE 5W-20 engine oil. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricant Standardization and Approval Committee (ISLAC), comprised of U.S. and Japanese automobile manufacturers.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the Scheduled Maintenance Guide for the service interval schedules. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
Maintenance and Specifications Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation. When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.
Maintenance and Specifications TU LE AD RE • The vehicle may need to be driven 10 miles (16 km) or more to relearn the idle and fuel trim strategy. • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned. If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected.
Maintenance and Specifications • 5.4L/6.8L MAX MIN When the engine is cold, check the level of the engine coolant in the reservoir. • The engine coolant should be at the “FULL COLD” level or within the “COLD FILL RANGE” as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter.
Maintenance and Specifications Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S.
Maintenance and Specifications coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. 1.
Maintenance and Specifications Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section.
Maintenance and Specifications What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. and symbol will • The illuminate.
Maintenance and Specifications 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank.
Maintenance and Specifications Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent.
Maintenance and Specifications Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position.
Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Studies indicate that these additives can cause your vehicle’s emission control system to deteriorate more rapidly. In Canada, premium grade fuel generally contains more metallic additives than regular fuel.
Maintenance and Specifications Many of the world’s automakers approved the World-wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle. Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality.
Maintenance and Specifications Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and the empty reserve combined. Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty.
Maintenance and Specifications 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Divide total miles traveled by total gallons used. Calculation 2: Multiply liters used by 100, then divide by total kilometers traveled. Keep a record for at least one month and record the type of driving (city or highway). This will provide an accurate estimate of the vehicle’s fuel economy under current driving conditions.
Maintenance and Specifications Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide.
Maintenance and Specifications EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds.
Maintenance and Specifications Please consult your Warranty Guide for complete emission warranty information. On board diagnostics (OBD-II) Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the On Board Diagnostics System (OBD-II). This OBD-II system protects the environment by ensuring that your vehicle continues to meet government emission standards.
Maintenance and Specifications engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick.
Maintenance and Specifications BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range; there is no need to add fluid. If the fluid levels are outside of the normal operating range the performance of your brake system could be compromised; seek service from your dealer immediately. CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level.
Maintenance and Specifications 1. Clean the reservoir cap before removal to prevent dirt and water from entering the reservoir. 2. Remove cap and rubber diaphragm from reservoir. 3. Add fluid until the level reaches the step in the reservoir. 4. Reinstall rubber diaphragm and cap onto reservoir. TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your Scheduled Maintenance Guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid.
Maintenance and Specifications Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 50°F (10°C). Correct fluid level The transmission fluid should be checked at normal operating temperature 150°F-170°F (66°C-77°C) on a level surface. The normal operating temperature can be reached after approximately 20 miles (30 km) of driving. You can check the fluid without driving if the ambient temperature is above 50°F (10°C).
Maintenance and Specifications If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components.
Maintenance and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Fluid level should be at the bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter.
Maintenance and Specifications Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Maintenance and Specifications AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element • 5.4L Engine 1. Release two retainer clamps. 2.
Maintenance and Specifications 3. Install a new air filter element into the tray assembly. 4. Return air filter tray to original position by pressing firmly on the handle until all rearward movement stops and secure the two clamps. • 6.8L Engine 1. Loosen the clamps that secures the air filter cover in place. 2. Carefully separate the two halves of the air filter housing. 3. Remove the air filter element from the air filter housing. 4. Install a new air filter element. 5.
Maintenance and Specifications MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum Remote Automatic Transmission Filter 3 5.4L V8 engine FA-1634 FG-1011 FL-820-S 6.8L V10 engine FA-1634 FG-1011 FL-820-S 1 BXT-65-650 BXT-65-750 BXT-65-650 BXT-65-750 2 FT-145 FT–145 1 The PCV valve is a critical emission component.
Maintenance and Specifications REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Rear axle Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 75W–140 Synthetic Rear Axle Lubricant Brake fluid (and Motorcraft High clutch fluid-if Performance DOT 3 Motor equipped) Vehicle Brake Fluid Engine coolant 2 Motorcraft Premium Gold Engine Coolant (yellow-colored) Fluid Application F-250/350 (Dana 60 axle)
Maintenance and Specifications Fluid Engine oil (includes filter change)-Gas engines6 Engine oil (includes filter change)-Diesel engine Fuel tank Ford Part Application Capacity Name Motorcraft SAE 5.4L V8 and 7.0 quarts 5W-20 Premium 6.8L V10 (6.6L) Synthetic Blend engines Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Refer to your 6.
Maintenance and Specifications Fluid Automatic transmission fluid 3 Ford Part Name Motorcraft MERCON威 SP ATF Windshield washer fluid Application TorqShift (5–speed) Capacity 17.5 quarts (16.6L) 5 (includes remote filter element change) 4.25 quarts (4.0L) Motorcraft All Premium Windshield Washer Concentrate 1 Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification EST-M2C118–A for complete refill of limited slip axles.
Maintenance and Specifications 6 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark.
Maintenance and Specifications Item Engine coolant Engine oil Hinges, latches, striker plates, fuel filler door hinge and seat tracks Lock cylinders Transmission /parking brake linkages and pivots, brake and clutch pedal shaft (if equipped) Steering linkage Ford part name or equivalent Motorcraft Premium Gold Engine Coolant (yellow-colored) Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Multi-Purpose Grease Ford part number Ford specifi
Maintenance and Specifications Item Power steering fluid and transfer case fluid (if equipped) Manual transmission (6-speed) Automatic transmission TorqShift (5–speed) Windshield washer fluid Ford part name or equivalent Motorcraft MERCON威 ATF Ford part number Ford specification XT-2-QDX MERCON威 XT-2-QDX MERCON威 Motorcraft MERCON威 SP ATF 2 XT-6–QSP MERCON威 SP Motorcraft Premium Windshield Washer Concentrate ZC-32–A WSB-M8B16–A2 Motorcraft MERCON威 ATF 2 1 Add 8 oz.
Maintenance and Specifications ENGINE DATA Engine Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio 5.4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 1.02–1.28mm (0.040–0.050 inch)** Coil on plug 9.8:1 6.8L V10 engine 415 87 octane 1-6-5-10-2-7-3-8-4-9 1.02–1.28mm (0.040–0.050 inch)** Coil on plug 9.2:1 *Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers. **The 5.4L 3V and 6.
Maintenance and Specifications F–250 Crew Cab Dimension (1) Overall height (2) Track Front/Rear (3) Overall width (4) Wheelbase (5) Overall length Body style Crew Cab Crew Cab Crew Cab 4x2, Short 4x4, Short 4x2, Long box box - inches box - inches inches (mm) (mm) (mm) 77.5 (1969) 80.0 (2032) 77.3 (1963) 68.3 68.3 (1736)/ (1734)/ 67.2 (1706) 67.2 (1706) 79.9 (2029) 79.9 (2029) 156.2 (3967) 245.6 (6238) Crew Cab 4x4, Long box - inches (mm) 79.9 (2029) 68.3 (1734)/ 67.2 (1706) 68.3 (1736)/ 67.
Maintenance and Specifications F–350 (except Crew Cab) Dimension Body SuperCab Chassis Cab inches (mm) 77.4 (1966)a 77.4 (1966)b 81.5 (2070)c 80.2 (2037)d style Regular Cab Style Side inches (mm) 76.8 (1951)a 76.7 (1948)b 80.8 (2052)c 79.6 (2022)d SuperCab Style Side inches (mm) (1) Overall 77.3 (1963)a,e height 77.1 (1958)a,f 77.0 (1956)b 81.4 (2068)c,e 81.2 (2062)c,f 79.6 (2022)d a a a (2a) Track - 68.3 (1734) / 68.3 (1734) / 68.3 (1734) / 68.3 (1734)a / Front 68.9 (1751)b/ 68.9 (1751)b/ 68.
Maintenance and Specifications F–350 Crew Cab Dimension (1) Overall height (2a) Track Front Crew Cab Chassis Cab inches (mm) 77.9 (1979)a/ 77.9 (1979)b/ 81.8 (2078)c/ 80.8 (2052)d 68.3 (1734)a / 68.9 (1751)b / 68.3 (1736)c / 69.0 (1753) d 68.1 (1730)a,c/ 71.0 (1803)b,d 79.9 (2029)a,c/ 92.2 (2342)b, d 176.2 (4475) 261.
Maintenance and Specifications F–450 Dimension (1) Overall height (2) Track Front / Rear (3) Overall width (4) Wheelbase Regular Cab Chassis 4x2 – inches (mm) 80.6 (2047)a 80.5 (2045)b,c 80.2 (2037)d 74.8 (1900) / 74.0 (1880) 93.6 (2377) Body Regular Cab Chassis 4x4 – inches (mm) 80.7 (2050)a 80.5 (2045)b 80.0 (2032)c,d 74.8 (1900) / 74.0 (1880) 93.6 (2377) style SuperCab Chassis 4x2/4x4 – inches (mm) 80.5 (2045) Crew Cab Chassis 4x2/4x4 – inches (mm) 80.8 (2052) 4x2 80.9 (2055) 4x4 74.8 (1900) / 74.
Maintenance and Specifications F–550 Dimension (1) Overall height (2) Track Front / Rear (3) Overall width (4) Wheelbase Regular Cab Chassis Cab 4x2 – inches (mm) 81.7 (2075)a 81.4 (2068)b,c 81.1 (2060)d 74.8 (1900) / 74.0 (1880) 93.6 (2377) Body Regular Cab Chassis Cab 4x4 – inches (mm) 81.7 (2075)a 81.2 (2062)b 81.1 (2060)c 80.7 (2050)d 74.8 (1900) / 74.0 (1880) 93.6 (2377) style Crew Cab Chassis Cab 4x2 – inches (mm) Crew Cab Chassis Cab 4x4 – inches (mm) 81.5 (2070) 81.4 (2068) 74.
Maintenance and Specifications 1 2 3 4 5 295 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)
Maintenance and Specifications IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door.
Maintenance and Specifications 1. World manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. Vehicle line, series, body type 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped).
Maintenance and Specifications Code 2 5 7 B Description Five-speed manual (TR4050) Six-speed manual, Dana (ZF S6–650) Six-speed manual, Dana (ZF M6HD-W) Five-speed automatic, TorqShift 298 2005 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA_English (fus)
Accessories Accessories GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Sliding rear windows - manual and power Splash guards Step bars Tonneau covers Wheels Interior style Consoles Electrochromatic compass/temperature interior mirrors Floor mats Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories Peace of mind First ai
Accessories For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Certification label). Consult your dealer for specific weight information.
Index Index A Accessory delay ..........................59 Air bag supplemental restraint system ................................107–108 and child safety seats ............109 description ..............................108 disposal ....................................111 driver air bag ..........................110 indicator light .........................111 operation .................................110 passenger air bag ...................110 passenger deactivation switch ................................
Index washing ....................................240 waxing .....................................240 wheels ......................................241 wiper blades ............................243 Climate control (see Air conditioning or Heating) ............36 Clutch fluid ..........................................274 operation while driving ..........191 recommended shift speeds ....191 Compass, electronic set zone adjustment .................70 Console ........................................66 overhead .
Index dipstick ....................................251 filter, specifications ........254, 282 recommendations ...................254 refill capacities ........................283 specifications ..................286, 289 Exhaust fumes ..........................183 safety information relating to automotive fuels .....................263 Fuel pump shut-off switch .......214 Fuses ..................................215–216 F Gas cap (see Fuel cap) ............265 Gas mileage (see Fuel economy) .............
Index Instrument panel cleaning ...................................243 cluster ........................................12 lighting up panel and interior .......................................41 J Jump-starting your vehicle ......224 K Keyless entry system .................85 Keys positions of the ignition .........178 L Lamps autolamp system .......................39 daytime running light ...............40 fog lamps ...................................40 headlamps .................................
Index Power steering ..........................185 fluid, checking and adding ....273 fluid, refill capacity ................283 fluid, specifications .........286, 289 Power Windows ...........................57 Preparing to drive your vehicle ........................................186 R Radio ..........................20, 22, 25, 28 Relays ........................................215 Remote entry system .................81 illuminated entry ......................84 locking/unlocking doors ...........
Index treadwear ........................131, 155 Towing .......................................167 Trailer Brake Controller-Integrated ..............171 trailer towing ..........................167 wrecker ....................................229 Traction-lok rear axle ...............186 Trailer Brake Controller-Integrated ................171 Transfer case fluid checking .........................279 Transmission automatic operation .........55, 187 brake-shift interlock (BSI) ....
