Model#: FG2200iS ITEM#：F3E200R991 Inverter Gasoline OPERATOR’S MANUAL Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.fordpower.
TABLE OF CONTENTS Introduction . . ......................................................................................................................................................................... 3 Parts Ordering / Customer Service. . ..........................................................................................................................3 Safety Rules . . ...............................................................................................................................
INTRODUCTION Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. This generator is an engine-driven, portable generator.It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages.
SAFETY RULES Safety Symbols WARNING! Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. CAUTION! Indicates a potentially hazardous situation which could result in damage to equipment or property. Risk of explosion Toxic Fumes Risk of electric shock Hot surface Safety Instructions the user must understand and follow all manual instructions and use common sense.
SAFETY RULES WARNING! Never exceed generators wattage / amperage capacity. This could damage the generator and / or connected electrical devices. • Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. • • Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.
SAFETY RULES This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death. Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet. Always keep the generator dry. Never operate generator in rain or under wet conditions. Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
FEATURES E A F G B C H I D O FF S RUN N A - Spark Plug Cover B - Spark Arrestor D - Outer Casing (Side Panel) E - Handle (Grip) F - Air Vent G - Fuel Cap H - Recoil Starter I - Control Panel J - Oil Warning Light K - Overload Indicator Light L - AC Pilot Light M - 3 in 1 Start Switch (RUN / OFF and Choke) N - Economy Switch O - USB Outlet 5VDC 1.5A P - 120V AC 16.
CONTROL PANEL FUNCTIONS ON/OFF Start Switch and Choke Start Switch “OFF” When the Start Switch is in the “OFF” position the fuel valve is switched off and the engine will not run. O FF Start Switch “CHOKE” When the Start Switch is in the “CHOKE” position the fuel valve is switched on and the engine can be started. RUN CH OKE Start Switch “RUN” When the Start Switch is in the “RUN” position the fuel valve is switched on and the engine can run.
CONTROL PANEL FUNCTIONS Note: The engine overload indicator light may turn on for a few seconds when attaching a load due to a power surge. This is normal. AC Pilot Indicator Light The green AC Pilot Indicator Light comes on when the engine starts and generates power.
CONTROL PANEL FUNCTIONS Parallel Outlets Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two FG2200iS generator’s simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 4.0kVA and the rated current is 33.3A/120VAC. For cables and instructions consult a FORD dealer for a PARALLEL OPERATION CABLE KIT. WARNING! • • Never connect generators that are different models.
ASSEMBLY Connecting Generator to an Electrical System • If connecting generator to a building’s electrical system for standby power, The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws. UNPLUG Never directly connect generator to a household power source. This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death.
ASSEMBLY Adding / Check ing Engine O il • • Place generator on a level surface. Remove screws and then remove the outer casing cover. • Remove the crankcase dipstick. • Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole). Be sure to replace dipstick and securely tighten before attempting to start the engine.
OPERATION Grounding the Generator To avoid electrocution, this generator must be properly grounded prior to use. For instructions see Control Panel Functions pg. 10. Standard Atmospheric Conditions Ambient Temperature: 77ºF (25ºC) Barometric Pressure: 100kPa Relative Humidity: 30% Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are higher than standard atmospheric conditions, the generator’s output will be reduced.
OPERATION How to Stop Engine • • Turn the Economy switch to the “STANDARD” position. Disconnect any electronic device. All loads MUST be disconnect from the generator. Never start or stop the engine with electrical devices plugged in to the receptacles. Turn the 3 in 1 Start Switch to the “OFF” position. Turn the fuel cap Air Vent to the “OFF” position. • • O FF RUN STANDARD OFF ECONOMY ON TURBO CH OKE Never start or stop engine with electrical devices plugged into the receptacles.
OPERATION Charging a 12 Volt Battery This generator can be used to charge a 12 volt automotive or storage battery by taking the following steps: ONLY level is low. Never add tap water. 1. Use a wire brush to clean battery terminals if corroded. 2. Securely connect the red cable clamp to the positive (+) battery terminal. 3. Securely connect the black cable clamp to the negative (-) battery terminal. 4. Turn the Economy switch to the “OFF” position to start battery charging. 5. and 1.
OPERATION AC Parallel Operation It is possible to connect two FG2200iS generators to each other, using a parallel cable kit, to increase available power output. • Connect PARALLEL OPERATION CABLES to two FG2200iS generators according to the instructions provided with the cable kit. • Make sure the Economy switch is in the same position on both generators. • All electronic devices should be turned “OFF” and disconnected from generators prior to starting generator engines. • Start generator engines.
OPERATION Don’t Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional output must be taken into account when selecting the electronic devices you plan to attach to the generator.
MAINTENANCE Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must maintain the generator as instructed in this manual, including proper storage. Before inspecting or servicing this machine, make sure the engine is off and no parts are WARNING! moving. Disconnect the spark plug wire and move it away from the spark plug.
MAINTENANCE Checking Spark Plug • • • • • • • • • • Remove cap. Then remove spark plug cap. Disconnect the spark plug wire from the spark plug. Before removing the spark plug, clean the area around its base to prevent debris from entering the engine. Insert a spark plug socket wrench through the opening on the outside of the cover. Turn the wrench counterclockwise. Check for discoloration and clean carbon deposits off the electrode with a wire brush. Check the electrode gap and slowly adjust to 0.7 - 0.
MAINTENANCE Changing Oil • • • • • • • • • • Place generator on a level surface. Run the generator for several minutes until the engine is warm. Turn off generator. Remove screws, then remove outer casing side cover. Remove the crankcase dipstick. Place an oil pan underneath the engine. Tilt generator to collect used oil. Allow oil to drain completely. Return generator to a level surface. (Crankcase Dipstick hole). Use a clean rag to wipe up any spilled oil. Replace crankcase dipstick.
MAINTENANCE Air Filter • • • • • To clean, remove the screws then remove outer casing. Remove the foam element. Wash the foam element in solvent and let dry. Pour a small amount of oil on the foam element then squeeze out, but do not wring out, excess oil. Foam element should be damp, but not dripping. OIL • CAUTION! Do not run the generator without reinstalling the foam element or excessive piston and cylinder wear may result. • • • • • Check the muffler screen and spark arrester for damage.
MAINTENANCE Fuel Tank Filter • • • • • Install fuel cap. Fuel Filter • • • • • • • • To clean, remove screws, remove outer casing, and drain fuel. Lift and hold onto the clamp, then remove hose from tank. Install hose and clamp. Open fuel valve. Inspect for leakage. Install outer casing and tighten screws. Storage andTrans portation ofth e Generator: When transporting the generator, turn the 3 in 1 Start Switch (ON /OFF and Choke) OFF. Keep the generator level to prevent fuel spillage.
MAINTENANCE WARNING! Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. CAUTION! Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. Engine Long Term Storage: • Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole. Reinstall the spark plug.
TROUBLESHOOTING Problem Generator is running, but does not supply power. Cause 1. AC Circuit Breaker is “OFF” 2. Green AC Pilot Light Indicator is off. 3. Poor connection 4. Defective cord set 5. Connected device is faulty 6. Fault in generator Engine runs good without load but bogs down when loads are connected 1. Short circuit in connected device 2. Generator is overloaded 4. Engine speed is too slow 5.
Spark plug Main coil Ignition Ignition Coil W /R R 16AWG 22AWG R Oil Sensor 22AWG 22AWG O Bu Engine block 22AWG 22AWG 22AWG O Bu R Bl 22AWG Bl 22AWG Stepper motor Oil Indicator R Gr Red W White Green G R/W Y R Bla Y/G Yell Bl/W LB W Blue Gray Brown Control P Brown/Red Light Blue Bu O Black Br Orange Br/R TURBO ECONOMY STANDARD Cigarette Lighter Fault indicator Running lights 1 2 3 4 USB Bl 22AWG Gr 22AWG G G 22AWG Gr 22AWG P W 22AWG W 22AWG W 22AWG Bl 22AWG
WARRANTY Limited 2 Year Warranty: From the date of original purchase, The warrants to the original purchaser, that each portable generator sold, shall be free from defect in material and workmanship, for the items and time period set forth below.It at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a authorized service dealer, is found to be defective within the original warranty period.
WARRANTY What this Warranty Does Not Cover: • Normal wear: sets, wheels, and starting batteries. • Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or repairs not performed by an authorized repair facility. • Misuse: This warranty does not apply if your product has failed due to abuse, misuse, neglect, using incorrect fuels • • • been operated in any way contrary to the instructions found in the products owner’s manual.
IM FG2200iS Rev02 5/16
