07/2004 en RHD Filling station guide Opening the bonnet. Swivel the Ford badge in the radiator grille upwards. To unlock the bonnet, insert the key into the lock and turn first anticlockwise. Raise the bonnet slightly and turn the key fully clockwise. Remove the key immediately after opening and swivel the Ford badge back. Opening the fuel filler flap. To unlock turn the key clockwise. Open the flap fully until it engages. Press the fuel filler cap and, while pressed in, turn it anticlockwise.
The illustrations, technical information, data and descriptions contained in this publication, were correct at the time of going to print. We reserve the right to make any changes necessary in line with continuous development and improvement.
Contents Before driving Introduction 2 Instrumentation 4 Controls and features 15 Seating and safety restraints 75 Starting and driving Starting 95 Driving 98 Roadside emergencies 114 Servicing Maintenance and care 145 Capacities and specifications 158 Index 179
Introduction PREFACE Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading your owner literature. The more you know and understand about your vehicle the greater the safety, economy, and pleasure you will derive from driving it. The Owner’s Guide describes every option and model variant available in every European country and therefore some of the items covered may not apply to your particular vehicle.
Introduction FOR YOUR SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. Note: Important information is also given in paragraphs starting with the highlighted word Note.
Instrumentation 4
Instrumentation Position Description See page Digital clock 19 Engine immobilisation system indicator light 70 Hazard flasher 19 Ventilation vents 23 Trip computer/ ST 170 auxiliary instrument cluster 20−22/ 13−14 Ashtray/cigar lighter 18 Direction indicators/main beam 32 Horn 32 Instrument cluster 6 Wiper lever 33−34 Luggage compartment release 16 Headlight levelling control 16 Exterior light, front fog lights, rear fog lights 15−16 Instrument lighting dimmer 16 Ignition swit
Instrumentation Standard instrument cluster ST170 INSTRUMENT CLUSTER The individual instruments, warning and indicator lights are described on the following pages.
Instrumentation Engine warning light (depending on country and engine) Illuminates when the ignition is switched on. It should extinguish as soon as the engine starts. If it illuminates with the engine running, it indicates a malfunction. Have this checked by an expert as soon as possible. If it flashes when driving, reduce the vehicle speed immediately. If it continues to flash, avoid heavy acceleration and high engine speeds, and have your vehicle checked by an expert immediately.
Instrumentation Doors open warning light Illuminates if any door or the luggage compartment is not closed properly. Traction Control System (TCS)/ Electronic Stability Program (ESP) indicator light BTCS/TCS indicator light Direction indicator light ESP indicator light A sudden increase in the rate of flashing warns of a failed indicator bulb. Main beam indicator light Illuminates when the headlights are on main beam or when the headlight flasher is used.
Instrumentation Note: If the system is switched off manually by pressing the Traction Control System (TCS)/Electronic Stability Program (ESP) switch, the indicator light illuminates and remains on until the system is either switched back on or the ignition is switched off. Note: The Brake Traction Control System (BTCS) cannot be switched off.
Instrumentation Brake system warning light ABS warning light When the ignition is switched on (position II), the light illuminates briefly to confirm that the system is operational. The light remains illuminated when the handbrake is engaged. When the ignition is switched on (position II), the light illuminates briefly to confirm that the system is operational. If it illuminates when driving, it indicates a malfunction. Have this checked by an expert. Normal braking (without ABS) will be maintained.
Instrumentation Brake system and ABS warning lights Automatic speed control indicator light Illuminates when the speed control system is activated. For operation details, refer to the section Automatic speed control. If both warning lights illuminate at the same time, stop the vehicle as soon as it is safe to do so. Have the braking system checked by an expert before continuing your journey. Reduce vehicle speed gradually. Use the brake with great care. Do not step on the brake pedal abruptly.
Instrumentation If the needle enters the red section, a fail safe cooling system is activated which allows the vehicle to be driven temporarily in spite of depleted engine coolant supply. Additionally the multi-function warning light: automatic transmission/cooling system will illuminate. For further details, refer to the section Fail safe cooling system. Tachometer Speedometer Reset button Tripmeter/ Odometer Indicates the current road speed in mp/h and/or km/h.
Instrumentation Fuel gauge Oil pressure gauge Empty The arrow adjacent to the fuel pump symbol indicates on which side of the vehicle the fuel filler cap is located. ST170 AUXILIARY INSTRUMENT CLUSTER Oil pressure gauge Oil temperature gauge Frost warning light (see page 14) This gauge indicates engine oil pressure up to a recommended safe maximum of 5 bar.
Instrumentation Oil temperature gauge ST170 auxiliary instrument cluster When the ignition is switched on (position II), these lights illuminate briefly. Indicates the temperature of the the engine oil. At normal operating temperature, the needle remains within the normal area. If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool.
Controls and features INSTRUMENT PANEL CONTROLS Front fog lights Exterior lights switch If the exterior lights are switched on and the ignition is off the interior lights will illuminate. Additionally, an audible signal will be heard if the driver’s door is opened. Switch on the exterior lights and pull out the control switch one position. Lights off Side and tail lights Headlights Parking lights Push in and turn anticlockwise. The indicator light will illuminate when the front fog lights are in use.
Controls and features Front and rear fog lights Remote luggage compartment release To open the luggage compartment, press the control button. Instrument lighting dimmer Switch on the exterior lights and pull out the control two positions. On vehicles not equipped with front fog lights the control switch can be pulled out only one position. Headlight levelling control Both indicator lights will illuminate when the front and rear fog lights are switched on.
Controls and features Without headlight levelling system With headlight levelling system Recommended headlight levelling control positions Load Control positions Front seats Rear seats Load in luggage compartment 1 1 – – 0 0 0 2 – – 0 0 0 2 3 – 1.0 1.0 1.0 2 3 max. 1 1.5 1.5 1.5 1 – max. 1 2.5 2.5 2.5 Persons 1 Vehicle weights can be found in the chapter Capacities and specifications.
Controls and features Cigar lighter Never hold the lighter in, as this will result in damage. Always remove the lighter as a precaution when children are left alone in the vehicle. The lighter socket and power point can be used to power 12 volt appliances having a maximum current rating of 10 amperes. However, if the engine is not running, this will cause the battery to discharge. On vehicles without a cigar lighter press in both sides of the cover on the socket and remove it.
Controls and features Hazard flasher switch Heated front and rear screen Use for quick defrosting or demisting of the front or rear screen. It should be switched on only if necessary. Press the switch to turn on or off. The hazard lights can be operated when the ignition is off. Heated front screen switch Digital clock Vehicles with manual air conditioning Vehicles with Electronic Automatic Temperature Control Switch on the ignition first. To set the time, use the H (hour) and M (minute) buttons.
Controls and features Heated rear screen switch TRIP COMPUTER Vehicles with manual air conditioning Vehicles with Electronic Automatic Temperature Control The following functions are available when the ignition is on: • Outside temperature • Average speed • Instantaneous fuel consumption • Average fuel consumption • Remaining fuel range Controls Info−button Switch on the ignition first. Electrically operated door mirrors also have a heating element to clear the glass.
Controls and features Select button Press to toggle between metric and imperial units. Reset button Outside temperature Shows the outside air temperature. A short audible warning will sound in the following conditions: +4 ºC or lower: frost warning 0 ºC or lower: danger of icy roads. Even if the temperature rises to above +4 ºC there is no guarantee that the road is free of hazards caused by inclement weather. Average speed Press to reset the function (if resettable).
Controls and features Instantaneous fuel consumption Remaining fuel range Indicates the current fuel consumption. Frequent sampling enables the computer to react instantaneously to changes in driving conditions but may cause large display value fluctuations in some circumstances. Indicates the approximate distance the vehicle will travel on the fuel remaining in the tank. Changes in driving pattern may cause the value to vary.
Controls and features HEATING, VENTILATION AND AIR CONDITIONING Outside air Always keep the air intakes forward of the front screen free of snow, leaves etc., to allow the system to function effectively. Recirculated air When recirculated air is selected, only the air currently in the passenger compartment will be circulated. Outside air will not enter the vehicle. Note: It is not recommended to use recirculated air for more than 30 minutes as there is no air exchange and the windows may mist up.
Controls and features General notes on controlling the climate in the vehicle’s interior Close all the windows completely. To warm the interior effectively, direct the heated air to the footwell area. In cold or humid weather, direct some of the air towards the front screen and side windows. To cool the interior effectively, direct the cooled air towards the face level. To increase the blower speed, select a higher number. With the blower turned off, the front screen may mist up.
Controls and features Recirculated air Rapid heating of vehicle interior Press the button to toggle between outside air and recirculated interior air. Ventilation Front screen defrosting/ demisting Set the air distribution control to the position or the position . Set the blower to any position. Open the centre and side vents to suit individual requirements. The recirculation funciton is switched off automatically. If necessary turn the heated rear and front screens on.
Controls and features MANUAL AIR CONDITIONING Switching the air conditioning on and off To switch the cooling effect on and off, press the A/C switch. The light in the switch indicates operation. If the blower is turned to position 0, the air conditioning will turn off. When the blower is turned on again, the air conditioning will reactivate automatically. Rapid cooling of the vehicle interior Front screen defrosting/demisting Cooling with outside air Outside air will flow into the vehicle.
Controls and features Reducing air humidity in position The air conditioning extracts humidity from the air and the windows are demisted faster. ELECTRONIC AUTOMATIC TEMPERATURE CONTROL The temperature, amount and distribution of the air flow are controlled automatically and adjusted according to the driving and weather conditions. Pressing the AUTO button once switches on the AUTO mode. The recommended system settings for all seasons are 22 ºC and AUTO mode (the air conditioning is switched on).
Controls and features Adjusting the temperature Manual operation of the Electronic Automatic Temperature Control Blower Blue button: lower temperature. Red button: higher temperature. The recommended standard setting is 22 ºC. The individual temperature can be set between 16 ºC and 28 ºC using the buttons. In position LO (below 16 ºC) the system will switch to permanent cooling, in HI (above 28 ºC) to permanent heating, and not regulate a stable temperature. 28 Press the button to reduce blower speed.
Controls and features Air distribution To adjust air distribution, press the desired button. The light in the button indicates operation. Any and combination of settings , can be selected simultaneously. Face level Footwell Front screen and When is selected, , switch off automatically and the air conditioning switches on. Outside air will flow into the vehicle. Recirculated air cannot be selected. Front screen defrosting/ demisting Set the air distribution control to .
Controls and features Switching the air conditioning on and off Press the A/C button to switch the air conditioning on/off. Recirculated air Automatic recirculated air control When the system is in AUTO mode and the interior and exterior temperatures are quite hot, the climate control system automatically selects the recirculated air position to maximise cooling of the interior. Once the selected temperature is reached, the system will automatically change to the outside air position.
Controls and features STEERING COLUMN CONTROLS Steering column lock/ ignition switch 0 Ignition off When the key is removed from the ignition switch the steering column lock will be activated and prevent the steering wheel from being turned. On vehicles with automatic transmission, the ignition key can be returned to position 0 only if the selector lever is in the park position P. I Steering unlocked. Ignition and all main electrical circuits are disabled.
Controls and features Horn Briefly tap the lever up or down and the direction indicator will flash three times. Main/dipped beam When the headlights are switched on, pull the lever towards the steering wheel to toggle between main and dipped beam. The horn can also be operated when the ignition is off. Multi-function switch The following functions will operate only with the ignition switched on. Headlight flasher Pull the lever slightly towards the steering wheel.
Controls and features Wiper lever The following functions will operate only with the ignition switched on. Rear screen • Intermittent wiping Front screen • Lever positions: Pull the lever towards the steering wheel.
Controls and features Washer Once the wash/wipe cycle is completed, the wipers will pause and then perform one more wipe to clear the screen. This will also operate the headlight washers when the headlights are switched on (depending on country and equipment fitted). After releasing the button or lever, the wipers operate for a short time. Do not operate the washer for more than 10 seconds at a time, and never when the reservoir is empty.
Controls and features Audio remote control Select radio, CD or cassette mode on the radio. The following functions can be operated with the remote control. • In CD mode, it will select the next or previous track. ModeD Volume Volume up: Pull the VOL + switch towards the steering wheel. Volume down: Pull the VOL − switch towards the steering wheel. Seek Briefly press the " button on the side: • In radio mode, this will locate the next pre-set radio station.
Controls and features Automatic speed control The automatic speed control system should not be used in heavy traffic, on twisty roads or when the road surface is slippery. To switch on The indicator light in the instrument panel will illuminate. The system is ready to store a speed. To change speed Press the switch to accelerate. Press the – switch to decelerate. The vehicle speed will change without the need to depress the accelerator pedal. The set speed becomes the new stored speed.
Controls and features To switch off The stored speed will be erased. The indicator light extinguishes. OVERHEAD CONTROLS Reading lights Interior lights Door activated Off On Standard Standard Off Door activated On some models, with the switch in the ‘door activated’ position, the interior lights will stay on for a while after the doors are shut. They go off immediately after the ignition is turned on.
Controls and features Interior rear view mirror To reduce glare when driving at night dip the mirror by adjusting the lever. Sun visors Vanity mirror lights On. Off. Sunroof The power sunroof can be operated when the ignition is switched on. Note: The sunroof can also be operated when the ignition is off via the global opening/global closing function. Refer to the section Global opening/global closing. The sun visors can be released from the retention clips and swivelled towards the side window.
Controls and features To open and close the sunroof The sunroof is operated by a switch located between the sun visors. Note: When the sunroof is operated often during a short period of time, the system might become inoperable for a certain time to prevent damage due to overheating. There are two ways of opening the sunroof – the rear of the sunroof lifts open or the sunroof opens from the front, sliding back under the roof.
Controls and features Anti-trap function sunroof The sunroof will stop automatically while closing and reverse some distance if there is an obstacle in the way. To override this protection function when there is a resistance, e.g. in the winter, proceed as follows: Careless closing of the sunroof can override the protection function and cause injuries. • Close the sunroof twice until it reaches the resistance and let it reverse. • Close the sunroof a third time to the resistance.
Controls and features If the switch is not pressed continuously, the relearning function will be interrupted. Start the procedure once more from the beginning. DOOR MOUNTED CONTROLS Manually adjustable door mirrors The anti-trap function is not active during this procedure. Make sure that there are no obstacles in the way of the closing sunroof. Safety mode If the system detects a malfunction, it enters a safety mode. The sunroof will move for only about 0.5 seconds at a time and then stop again.
Controls and features Electrically operated and heated door mirrors Convex door mirrors The rearward field of vision is increased to minimise blind spots at the rear corners of the vehicle. Objects seen in these mirrors will look smaller and appear further away than they actually are. Be careful not to overestimate the distance of the objects seen in the mirrors. Left-hand mirror Off Right-hand mirror up right down left The door mirrors are heated when the heated rear screen is switched on.
Controls and features Power windows The windows can be operated only when the ignition is switched on. Note: The power windows can also be operated with the ignition off via the global opening/global closing function. Refer to the section Global opening/global closing. Before operating power windows you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of window openings. Failure to do so could result in serious personal injury.
Controls and features • To open/close the windows automatically Briefly press button to open or button to close to the second action point. Press again to stop the window. • Safety switch for rear windows A button in the driver’s door disables the rear power window switches. Button (red symbol): Rear window switches activated. Button (green symbol): Rear window switches deactivated. The rear windows can always be operated from the driver’s door.
Controls and features The window will close a short distance against the resistance and then can be closed fully. While the window is being closed for the third time, the anti−trap function is disabled. Make sure there are no obstacles in the way of the closing window. • Resetting the memory After the battery has been disconnected from the vehicle it is necessary to reset the memory separately for each window: Press button until the window is fully closed. Hold the button for one more second.
Controls and features CONSOLE CONTROLS Reverse gear− 5-speed transmission (Type B) Manual transmission Engage reverse gear only when the vehicle is stationary. To avoid shifting noises when engaging the reverse gear, wait approximately three seconds with the clutch depressed when the vehicle is stationary. Do not apply any undue lateral force to the gear lever when changing from 5th to 4th gear as this could lead to the inadvertent selection of 2nd gear.
Controls and features Automatic transmission Selector lever lock The four speed automatic transmission is electronically controlled. The 4th gear – overdrive function – can be switched on and off manually, as required. To select lever positions R, 2 (except moving from position 1 to position 2) and P, you must first depress the button on the side of the selector lever grip. When disengaging from P, turn the ignition key to position II and depress the brake pedal.
Controls and features If position P is not selected, a warning chime will sound when the driver’s door is opened. The battery saver will deactivate the chime after the default time of 30 minutes. The key can be removed from the ignition lock only in position P. In emergencies the selector lever can be moved from the park position P mechanically. Refer to the section Emergency park position release lever (Automatic transmission) . The engine should be started with the selector in position P.
Controls and features • 2 = Gear 2 The automatic transmission remains permanently in 2nd gear. This position should be selected on down hill gradients to avoid unnecessary use of the brakes, and on long uphill gradients and twisty roads. It can also be used for initial start off on icy roads. • 1 = Gear 1 For extreme downhill gradients. The automatic transmission remains in 1st gear.
Controls and features Handbrake • Press the brake pedal firmly. • While pressing the brake pedal, pull the handbrake lever up smartly to its fullest extent. • Do not press the release button while pulling the lever up. • If your vehicle is parked on a hill and facing uphill, select first gear and turn the steering wheel away from the kerb. • If your vehicle is parked on a hill and facing downhill, select reverse gear and turn the steering wheel towards the kerb.
Controls and features Traction Control System (TCS)/ Electronic Stability Program (ESP) switch BTCS/TCS indicator light ESP indicator light TCS switch ESP switch The the symbol on the switch depends on the system equipped. Press the switch to turn the system off or on. The Traction Control System (TCS)/ Electronic Stability Program (ESP) indicator light in the instrument cluster illuminates continuously while the system is off. Note: The Brake Traction Control System (BTCS) cannot be switched off.
Controls and features Multi-function storage The storage is located in the centre console. It can be used for: • Rear power point • Storage • Rear ashpot To open, lift the lid. The rear ashpot can be removed to provide a rear cup holder. The ashpot can also be inserted into either of the front cup holders. To avoid scalding, never place hot drinks in the cup holder while driving. 52 The rear power point can be used to power 12 volt appliances having a current rating of maximum 10 amperes.
Controls and features Kangaroo net/utility bag/ map pocket A kangaroo net or utility bag is located on the rear of the front passenger seatback for stowing small items. The net/bag can be removed to provide a table surface when the front passenger seat is folded forwards. In addition, a map pocket is located on the inner side of the seatback. For further information, refer to Fold flat front passenger seat in the Seating and safety restraints chapter.
Controls and features LUGGAGE COMPARTMENT Estate Luggage cover Do not place objects on the luggage cover. 3- and 5-door • Removal Pull out the roller cover and secure in the retaining points. The cover can be removed completely by pressing both ends of the support inwards. Detach the two lifting straps on the tailgate. Release the cover at its sides and pull it out horizontally without tilting it. • Refitting Insert the cover horizontally, align it and push in as far as the stop.
Controls and features Luggage net A luggage net can be attached to the four retaining points on the load area floor. A luggage net can be obtained from your Ford Dealer. Stowage box (5-door) To install the stowage box, slide the front into position and push down on the rear until it clicks into place. To remove it, press the yellow buttons and pull the box out. The dividers can be slid into any of the slots on the stowage box to provide various stowage areas.
Controls and features Luggage cover net (5-door) Hammock net (5-door and Estate) To drop down the front of the net, unclip the wire frame loops at the front corners by pushing them towards the side of the vehicle. To remove the net, detach the wire frame loops at the front and push down the wire frame at the rear to unclip it. To install the hammock net, hook the loops onto the yellow mushroom-shape retainers. Sidewall stowage net (5-door) A sidewall stowage net is provided for small items.
Controls and features Luggage retention net (Estate) To install the luggage retention net cassette, push the sliders towards each other and insert the telescopic bar into the holes on the sidewall behind the rear seatbacks. When driving with the luggage retention net deployed, the flap on the luggage cover must be folded through 180º so that rear vision is not obscured. Reversible carpet (5-door and Estate) The carpet can be turned over to provide a rubber surface on the floor of the luggage compartment.
Controls and features First aid kit and warning triangle Estate 3-/4-/5-door Depending on country storage for a first aid box and a warning triangle is located on either side of the luggage compartment. Depending on country a retaining strap on the left-hand side of the luggage compartment can be used to secure a first aid box and one on the rear lower panel to secure a warning triangle.
Controls and features KEYS To extract the unit, depress the Ford badge fully and pull the unit out. Open the unit with a coin and replace the battery and/or bulb. Reassemble the unit by pressing it together and refit it in the key grip. The key operates all locks on your vehicle. In case of loss, replacement keys are available from Ford Dealers by stating the key number shown on the tag provided with the original keys. You should always carry a second key with you for emergencies. Keep it in a safe place.
Controls and features LOCKS Door locks The front doors can be locked and unlocked from the outside only with the key. Pull (Open the door) When the childproof safety lock is activated, the door can only be opened from outside. Press (Lock the door) When inside the vehicle, they can be locked with the locking button and unlocked using the door handle. To lock rear doors, depress the locking button and close the door when leaving the vehicle.
Controls and features Luggage compartment Fuel filler flap lock To unlock turn the key clockwise. To unlock turn the key clockwise. Open the flap fully until it engages. Press the fuel filler cap and, while pressed in, turn it anticlockwise. When the filler cap is removed, a hissing noise may be heard. This is normal and should be disregarded. To close turn the cap clockwise until it clicks. A recessed grip is incorporated inside the tailgate to facilitate closing.
Controls and features Bonnet CENTRAL DOOR LOCKING SYSTEM Swivel the Ford badge in the radiator grille to the side and turn the key first anticlockwise (1). Raise the bonnet slightly and turn the key fully clockwise (2) to open the bonnet. Remove the key immediately after opening and swivel the Ford badge back. For further information, refer to the chapter Maintenance and care. 62 The central locking system can be activated from the driver’s or front passenger’s door.
Controls and features Central locking with double locking system Impossible to open from inside Double locking is an additional theft protection feature which prevents the vehicle’s doors being opened from inside the vehicle. Double locking should not be activated when persons are inside the vehicle. Note: The central locking with double locking system can only be activated from the driver’s door on vehicles with radio frequency remote control.
Controls and features To activate Left hand door Right hand door To activate double locking, turn the key in the driver’s or passenger’s door to position and then to position within two seconds. The direction indicators will flash twice to confirm the system is operating. 64 When locked, the anti-theft alarm will be activated (if fitted). The anti-theft alarm system can also be activated independently from the double locking system by turning the door key to position 2.
Controls and features Radio frequency remote control The luggage compartment can be opened manually with the key or with the remote luggage compartment release. The radio frequency used by the remote control can also be used by other short distance radio transmissions (e.g. amateur radios, medical equipment, wireless headphones, remote controls, alarm systems etc.). If the remote control frequencies are jammed, you will not be able to use any remote functions to lock or unlock the vehicle or set the alarm.
Controls and features To unlock the doors Pressing the button once deactivates the double locking and the anti-theft alarm system, and also unlocks all doors. The direction indicators will flash once. Note: When is pressed, unless a door or the luggage compartment is opened, or the ignition is switched on, central locking and the anti-theft alarm system will automatically be activated after 45 seconds.
Controls and features To unlock the tailgate To lock Press the button twice within three seconds. Pressing the button once activates the central locking and the anti-theft alarm system. On vehicles not equipped with double locking, the direction indicators will flash twice to confirm the system is operating. On vehicles equipped with double locking, the direction indicators will not flash.
Controls and features Global opening/global closing The system automatically opens/ closes all windows and the sunroof from outside the vehicle. Before operating power windows or sunroof you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of window/sunroof openings. Failure to do so could result in serious personal injury.
Controls and features Key programming A maximum of four keys with radio frequency remote control (including the ones delivered with the vehicle) can be programmed. 1. To programme new keys with radio frequency remote control turn the ignition key to position II four times within six seconds. 2. Switch off the ignition. A tone sounds to indicate that it is now possible to programme the keys for 10 seconds. 3. Press any button on a new key. A tone will sound as confirmation.
Controls and features ENGINE IMMOBILISATION SYSTEM Automatic arming The system is armed five seconds after switching off the ignition. The indicator light will flash every two seconds. The engine immobilisation system is a theft protection feature which prevents the engine from being started with an incorrectly coded key. Keys Your vehicle is supplied with coded keys marked with a coloured dot. Replacement keys must be recoded together with your other keys.
Controls and features If the engine does not start, a system malfunction has occurred. Have the system checked by an expert immediately. To ensure a trouble-free data exchange between the vehicle and key, do not shield the keys with any metal objects. Key coding A maximum of eight keys can be coded using two other keys previously coded for your vehicle. Complete each of the following steps within five seconds. 1. Insert the first key in the ignition switch and turn to position II. 2.
Controls and features 6. After the coding process is completed remove the key from the ignition switch. Wait five seconds for the system to be activated. If coding is not completed correctly, the indicator light flashes after the ignition is switched on with the newly coded key and the engine will not start. Repeat the coding process after waiting 20 seconds with the ignition switched on (position II). If a key is lost, it is imperative to erase and recode the remaining keys.
Controls and features ANTI-THEFT ALARM SYSTEM The system is armed as soon as the vehicle is locked and acts as a deterrent to unauthorised persons who attempt to open the doors, bonnet or luggage compartment, or remove the radio. Activation Turn the key as far as it will go in the locked position and hold in this position for one second. Refer to the sections Central locking with double locking system and Radio frequency remote control.
Controls and features ANTI-THEFT ALARM SYSTEM WITH INTERIOR SENSORS This system acts as a deterrent against unauthorised intrusion by sensing any movement within the vehicle. The sensors in the ST170 are located in the interior light unit (optional). Activation The interior sensing alarm is activated together with the double locking system. 74 This system functions correctly only if all windows and the sunroof are completely closed.
Seating and safety restraints SEATS Sitting in the correct position max. 30º Do not use any accessory seat covers that are not specifically designed for seats with side air bags. These seat covers must be fitted by properly trained technicians. Do not adjust the seats while the vehicle is moving. Moving the seats forwards or backwards • Sit in an upright position with the base of your spine as far back as possible and with the backrest reclined no more than 30 degrees.
Seating and safety restraints Adjusting the lumbar support • Slowly raise the armrest to the . desired position Note: If the armrest is too high, repeat the procedure. Adjusting the height of the manually operated driver’s seat When the driver’s seat is equipped with an armrest, the handwheel for the lumbar support is located on the side of the armrest.
Seating and safety restraints Heated front seats The heated seats are operated by a switch located in the centre console. The light in the switch indicates operation. The maximum temperature is reached after five or six minutes. It is regulated thermostatically. The heating will operate when the ignition switch is in position II. Adjusting the angle of the seatback When the seats are slid fully forward the backs can be fully reclined.
Seating and safety restraints Fold flat front passenger seat For further information, refer to Kangaroo net/utility bag in the Controls and features chapter. Head restraints To fold the front passenger seat flat, pull the unlocking lever and fold the seatback forwards until it reaches the horizontal position. The kangaroo net or utility bag can be removed to provide a table surface on the horizontal seatback. Pull the unlocking lever to return the seatback to the upright position.
Seating and safety restraints Head supports 4-door Pull one or both unlocking knob(s) in the luggage compartment and fold the rear seatback forwards. The head supports on either side of the front and rear passenger seat head restraints can be folded forwards. Folding the rear seatbacks forwards 3-, 5-door and Estate Returning the seatback to its original position Each seatback must engage in its outer latch. The seat belts must be forward of the seatback.
Seating and safety restraints Folding the centre of the seatback forwards Pull the unlocking lever on the rear seatback and fold the centre of the seatback forwards. When returning the seatback to the upright position, ensure that it clicks securely back into place. 80 Folding the seat cushion and seatback forwards Pull the loop between the seat cushion and seatback, and fold the seat cushion forward. Remove the head restraint(s) of the rear seat, and fold the seatback forward.
Seating and safety restraints Transporting luggage Luggage and other loads should be placed as low and as far forward as possible within the luggage compartment. Driving with the tailgate/rear door open is potentially dangerous as exhaust fumes may be drawn into the vehicle’s interior. If objects have to be placed in the passenger compartment, secure them with the seatbelts.
Seating and safety restraints SEAT BELTS • Use seat belts at all times. • Never use a seat belt for more than one person. • Avoid wearing thick clothing. • The seat belts should fit tightly around the body. Fastening the seat belts Make sure that each seat belt uses the correct buckle. In order to ensure that the centre belt works properly, the rear seatback must be correctly engaged. Pull the belt out steadily. It may lock if pulled sharply or if the vehicle is on a slope.
Seating and safety restraints Adjusting the height of the front seat belts Pregnant Women To adjust, press the locking control on the height adjuster and move the pivot so that the belt rests across the centre of the shoulder. Pregnant women must wear a correctly positioned seat belt; it is safer for mother and unborn child.
Seating and safety restraints The lap strap should be fitted comfortably across the hips, low beneath the pregnant abdomen. The diagonal part of the seat belt should be placed between the breasts, and worn above and to the side of the pregnant abdomen. Always wear seat belts without slack or twists. For optimum protection, the seat belts should fit tightly around the body. Do not recline the front seats excessively, as the belts provide maximum protection when the seats are in the near upright position.
Seating and safety restraints Care of seat belts Periodically check the belts for damage or fraying. Do not attempt to repair or lubricate retractor or buckle mechanisms or to modify the belts in any way. Belts subjected to strain – as a result of an accident – should be renewed and the anchorages checked by an expert. Repositioning or uprating radio speakers may adversely affect seat belt operation. For further guidance consult your dealer.
Seating and safety restraints AIR BAG The system The air bag system comprises the following: • dual−stage inflatable air bags with gas generators. • side air bags. • seat belt pretensioners. • a variety of crash sensors. • a warning light in the instrument panel. • an electronic control and diagnostic unit. Note: A loud bang will be heard when an air bag deploys and it is normal to see a cloud of harmless powdery residue.
Seating and safety restraints Always wear the seat belt and keep sufficient distance between the driver and the steering wheel. Only when the seat belt is used properly, can it hold the body in a position which allows the airbag to achieve its optimum effect. There is a risk of injury when the airbag deploys. The front air bags activate during major collisions which are either frontal or up to 30 degrees from the left or the right. The air bags inflate within a few thousandths of a second.
Seating and safety restraints Always keep the areas in front of the air bags free. Never affix anything to or over these areas. These areas should only be wiped with a damp cloth, never with a wet cloth. Repairs to the steering wheel, steering column and air bag system should be carried out by properly trained technicians. 88 Side air bags A label on the seatback indicates that side air bags are fitted. The side air bags are fitted on the side of the seatbacks of the front seats.
Seating and safety restraints The air bag will inflate between the door panel and occupant. Once the occupant’s body contacts the air bag, the propellant escapes thereby cushioning the impact. The side bags are not activated in minor lateral collisions, front or rear collisions. The crash sensors for the side air bags are located under the outboard side of the seats, fixed to the floor. If water has entered the floor area, do not start the vehicle. Keep the sensors free from water, heavy or sharp objects.
Seating and safety restraints Air bag/seat belt pretensioner warning light Child restraints Baby safety seat When the ignition switch is turned to position II, the warning light in the instrument cluster illuminates for approximately three seconds to indicate that the system is functional. If the warning light does not illuminate, if it stays on or illuminates intermittently or continuously while driving, it means there is a malfunction. Have the system checked by an expert.
Seating and safety restraints Whenever installing a child seat/restraint, always read and follow the manufacturer’s instructions. There is a risk of death or serious injury when the manufacturer’s instructions are not followed properly or when the child seat/restraint is modified in any way. Do not hold a child on your lap while the vehicle is moving. Note: • If the vehicle has been involved in an accident, have the child safety seat checked by specially trained technicians as it might be damaged.
Seating and safety restraints Placement of child restraints If your vehicle is equipped with a front passenger air bag, children of height 150 cm or under or aged 12 years and under must only be properly restrained in the rear seat – never in the front.
Seating and safety restraints Child restraints for different mass groups The correct restraint to be used depends on the child’s age and weight: Child safety seat Baby safety seat Driving direction Driving direction • Babies under approximately two years and/or weighing less than 13 kg are best protected if carried properly restrained in rearward facing baby safety seats on the rear seat.
Seating and safety restraints Booster cushion Never use a booster seat with only a lap belt. Never put the shoulder belt under a child’s arm or behind the back. Never use pillows, books, or towels to boost a child. Driving direction • Children between three and a half and twelve years and weighing between 15 and 36 kg should use a booster cushion in the rear seat. An adjustable auxiliary belt fixed to the booster cushion ensures optimum routing of the diagonal belt over the shoulder.
Starting GENERAL POINTS ON STARTING Do not operate the starter for longer than 15 seconds at a time or 30 seconds for vehicles with diesel engines. Release the ignition key as soon as the engine has started. If the engine has not started, return the ignition key/ignition switch to position 0 and repeat the starting procedure. If the engine does not start, refer to the instructions regarding the fuel injection system shut-off switch on page 115.
Starting Vehicles with automatic transmission Brake pedal Vehicles with a diesel engine Cold/hot engine • Depress the clutch pedal without touching the accelerator. • Turn the key to position II and ensure the glow plug indicator light illuminates. Glow plug indicator light off The engine can be started only with the selector lever in the N or P position. Your vehicle is fitted with an additional selector lever locking device which operates when the selector lever is in the park position.
Starting Switching off the engine First let the speed drop to idle ... ... and never depress the accelerator Wait until the engine has reached idle speed, then switch off. If the engine is switched off at high speed, the turbocharger will continue running after the engine oil pressure has dropped to zero. This will lead to premature turbocharger bearing wear.
Driving DRIVING WITH AUTOMATIC TRANSMISSION Moving off in sand, mud and snow Moving off With the engine idling and the brake pedal depressed, move the selector lever to one of the driving positions. Release the brakes. The vehicle will start to move slowly in the selected direction. Depress the accelerator pedal to increase speed. It is not possible to tow start or push start a vehicle fitted with automatic transmission. Use jump leads attached to a booster battery.
Driving Downshift (Kickdown) The automatic transmission can be made to provide increased torque for steep gradients or for overtaking. To achieve this kickdown effect, depress the accelerator pedal fully and hold it down in the selector lever position D. The transmission will change into the next higher gear when the maximum engine speed has been reached. Manual gear changes Moving off Select position 1, release the handbrake and depress the accelerator pedal.
Driving Stopping Release the accelerator pedal and depress the footbrake. Leave the selector lever where it is. To move off again release the footbrake. REFUELLING Filling up Refer also to section Fuel in the chapter Capacities and specifications. To avoid fuel spillage that could be hazardous to other road users, always stop refuelling after the fuel nozzle stops the second time. Additional fuel will fill the expansion space in the fuel tank which could lead to fuel overflowing.
Driving TRAILER TOWING Detachable towball arm If your vehicle has a detachable towball arm, always remove it when driving without a trailer. The maximum vehicle and trailer payloads represent technically binding values for gradients up to 12 % and at an altitude of 1,000 metres above sea level.
Driving The screws for the cover should be lubricated before and after the winter season. When not in use the towball arm should always be carried securely fastened in the luggage compartment. The towball arm may be inserted only when the mechanism is unlocked correctly. Special care should be taken when fitting the towball arm, as the safety of the vehicle and the trailer depends on this. 102 Unlocking the towball arm mechanism • Remove the protecting cap.
Driving Inserting the towball arm The towball arm may only be inserted when completely unlocked. • To lock: Turn the key in a clockwise direction and remove the key. • Cover the lock with the protective cap. Driving with a trailer Before starting your journey, ensure the towball arm is properly locked. Check: • Pull out the plug. • Insert the towball arm vertically and press it upwards until it engages. (Do not hold your hand near the handwheel.) • The towball arm locks automatically.
Driving Removing the towball arm • Unhitch the trailer. • Remove the protecting cap. Insert the key and unlock in an anticlockwise direction. • Hold the towball arm. Pull the handwheel out, turn it clockwise until it clicks and remove the towball arm. • Release the handwheel. When unlocked in this way, the towball arm can be reinserted at any time. • Insert the plug into its seat. • Reinstall the cover (3- and 5-door models only) and the two screws in the apron beneath the rear bumper.
Driving ROOF RACK 3-, 4- and 5-door When the roof rack is removed from the vehicle, reinsert the plugs into the fixing points. Pull back the rubber sealing from the roof flange to locate the retaining points for the roof rack which are positioned centrally above the doors. (On 3-door variants, the rear retaining points are positioned near the tailgate.) Remove the screw plugs. Estate with integral roof rack The side mounting rails are designed such that racks (for bicycles, skis etc.
Driving The maximum permissible roof rack load is 100 kg. Loads should be evenly distributed on the cross rails and/or the side rails. Never place any loads directly onto the roof surface. 550 mm BRAKES Dual circuit braking system 700 mm Your vehicle is equipped with a diagonally split dual circuit braking system. If one of the brake circuits fails, the other remains operative. Note: Lockable cross rails with fitting key from the Ford accessories range can be obtained from your Ford Dealer.
Driving Brake system warning light Anti-lock Braking System (ABS) The Brake system warning light remains illuminated when the handbrake is engaged. The ABS operates only when the wheels are about to lock. Its operation is indicated by a pulsing of the brake pedal and full steering control is retained. Do not release the pedal whilst braking. If it illuminates after releasing the handbrake or when driving, have the braking system checked by an expert immediately.
Driving TRACTION CONTROL SYSTEM (TCS)/ELECTRONIC STABILITY PROGRAM (ESP) Traction control system Drivers should never take unnecessary risks even though the Traction Control System offers inherently safer driving potential. Principle of operation The system may become active when accelerating on a slippery road or loose surface, or when pulling away on a hill. Two different types of Traction Control System are available with this model range. Brake Traction Control System (BTCS) (1.
Driving Electronic Stability Program (ESP) Drivers should never take unnecessary risks even though the Electronic Stability Program system offers inherently safer driving potential. with ESP without ESP ESP indicator light Principle of operation The Electronic Stability Program (ESP) system helps the driver to maintain the stability and steerability of the vehicle.
Driving If the vehicle begins to rotate excessively left or right, spin out, or slide sideways, the system will attempt to correct the excessive motion. If the vehicle does not respond to steering inputs, the system will attempt to alter the turning response of the vehicle. ESP does not work when the vehicle is travelling backwards. In reverse, the ABS and TCS systems will continue to function.
Driving Switching off the Traction Control System (TCS)/ Electronic Stability Program (ESP) If you are driving with snow chains or a spare wheel fitted, or if you are ‘rocking’ out of snow, it is recommended that you switch off the system. Note: The Brake Traction Control System (BTCS) cannot be switched off. BTCS/TCS indicator light ESP indicator light TCS switch ESP switch The system can be turned off manually by pressing the Traction Control System (TCS)/Electronic Stability Program (ESP) switch.
Driving ULTRASONIC PARK DISTANCE SENSOR The system consists of ultrasonic sensors in the rear bumper, one controller and a speaker. The system measures the distance to the closest obstacle when reversing and helps the driver to judge this distance correctly by audible signals. The park distance sensor is an auxiliary system which is not intended to relieve the driver of his responsibility for exercising due care and attention. In particular, some objects close to the vehicle (approx.
Driving A system failure will be indicated by a deep continuous tone or by a deep tone sounding in three-second intervals. In both cases the system is not reliable. Have the system checked by an expert. Always keep the sensors free from dirt, ice and snow (do not clean with sharp objects). The measuring range is divided into five warning zones. As the distance to an obstacle reduces, a warning sounds, beginning as a slow bleep and increasing to a continuous tone.
Roadside emergencies HAZARD FLASHER SWITCH If the engine temperature continues to rise, the system will alternate fuelling to the engine’s cylinders. The disabled cylinders then act as air pumps and help cool the engine. Press the switch to turn on or off. The hazard lights can be operated when the ignition is off. FAIL SAFE COOLING SYSTEM If the engine coolant supply becomes depleted, this feature allows the vehicle to be driven briefly without damage to the engine.
Roadside emergencies When fail safe mode is activated: • Stop the vehicle as soon as possible. • Immediately turn off the engine to prevent severe engine damage. • Wait for the engine to cool. • Check the coolant level. Refer to the chapter Maintenance and care. • Have the vehicle checked by an expert immediately. FUEL INJECTION SYSTEM SHUT-OFF SWITCH (vehicles with a petrol engine) The fuel supply may be cut off as a result of an accident or sudden vibrations (e.g. collision when parking).
Roadside emergencies Do not reset the fuel pump shut-off switch if you see or smell leaking fuel. Resetting the switch • Turn the ignition switch to position 0. • Check fuel system for leaks. • If no fuel leak is apparent, reset the switch by pushing in the button (see illustration). • Turn the ignition switch to position II. After a few seconds return the key to position I. • Make a further check for leaks in the fuel system.
Roadside emergencies Headlights, side lights, front direction indicator Open the bonnet. On the left side, remove the battery cover to allow better access to the bulbs. Headlights – dipped beam 55 watt H7 halogen bulb Release the wire clip and remove the lid. When replacing the lid, make sure that the tabs on the lid fit firmly into the slots and that the wire clip is pushed back into place correctly. Remove the wiring connector, push on the wire clip and swivel it to the side. Pull out the bulb.
Roadside emergencies Headlights – main beam 55 watt H1 halogen bulb Remove the wiring connector, push on the wire clip and swivel it to the side. On the left side, the bulb is rotated through 180º. Pull out the bulb. Install in the reverse order. 118 Side lights 5 watt wedge base bulb Squeeze the clips on either side of the bulb holder and pull it out. Carefully remove the bulb from the holder. Install in the reverse order. The clips must be in the horizontal position.
Roadside emergencies Front direction indicator 21 watt spherical bulb Turn the bulb holder 30 degrees anti-clockwise and pull it out. Gently turn the bulb to the left and remove it. Install in the reverse order. Front fog light H11, 55 watt halogen bulb Prise out the fog light bezel. Loosen the Phillips screw and pull out the light assembly. Turn the bulb assembly a quarter turn anti-clockwise and pull it out. The bulb and assembly is one sealed unit and the complete unit must be replaced.
Roadside emergencies Front fog light (ST170) H3, 55 watt halogen bulb Side repeater indicator 5 watt wedge base bulb To remove the cap, turn anti-clockwise. If necessary, unclip the spade terminals to remove the cap completely. Slide the light assembly downwards and pull it out. Grasp the bulb holder, turn the light housing anticlockwise and remove it. Pull the bulb out. Install in the reverse order. Push the spring clip down and to the side, then lift it upwards. Lift out and replace the bulb.
Roadside emergencies Rear lights (3- and 5-door) Tail/brake light and direction indicator light Open the tailgate. From inside the luggage compartment remove the nut on the rear light assembly cover. Remove the screw and gently pull out the light housing. Turn the bulb holder anticlockwise as far as possible and pull it out. Gently press the bulb into the bulb holder and turn anticlockwise, remove the bulb. Install in the reverse order.
Roadside emergencies Reversing light and rear fog light Rear fog light 21 Watt Reversing light 21 Watt Rear lights (4-door) Pull down the clip on the rear of the light housing and press the housing to the outside. Disconnect the wiring connector. Turn the bulb holder anticlockwise as far as it will go and pull it out. Gently press the bulb into the bulb holder and turn anticlockwise, remove the bulb. Install in reverse order.
Roadside emergencies Tail/brake light 5/21watt Direction indicator 21 Watt Reversing light 21 Watt Rear fog light 21 Watt Rear lights (Estate) Tail/brake light 5/21 watt Direction indicator 21 watt Rear fog light 21 watt Reversing light 21 watt Number plate light 5 watt festoon bulb With the tailgate open remove the screws. Gently pull the light housing to the outside. Press the clips towards each other and separate the holder from the light housing.
Roadside emergencies Additional central brake light 3-/5-door and Estate 5 watt wedge base bulb (5x) Unclip the bulb holder and release it. Pull the bulb out. Install in the reverse order. Interior lights 10 watt festoon bulb Remove the screws and take out the glass cover. Unclip the bulb holder from the reflector. Pull the bulb out. Install in the reverse order. 4-door 5 watt wedge base bulb (5x) Open the luggage compartment. With a screw driver remove the carpet fixings and trim from the tailgate.
Roadside emergencies Interior light (optional on ST170) 10 watt festoon bulb This bulb can be replaced without having to remove the unit from the roof. Make sure the light is in the OFF position. Insert a flat-bladed screwdriver into the recess between the body of the unit and the lens and gently prize out the lens. Replace the bulb. Install in the reverse order.
Roadside emergencies Vanity mirror lights 5 watt wedge based bulb Prise out the assembly with a flat-bladed screwdriver. Remove and replace the bulb. Snap the assembly back into the surround locating edge opposite the switch first. Luggage compartment light 5 watt wedge base bulb Carefully prise out the light assembly from the holder with a flat-bladed screwdriver and remove the bulb. Install in the reverse order.
Roadside emergencies FUSES Auxiliary fuse box Switch off the ignition and all the electrical equipment before changing a fuse. Always replace a faulty fuse with a new one of the same rating. This is located on the left-hand side of the engine compartment. To check or replace a fuse, remove the cover of the fuse box by releasing the catch and lifting up.
Roadside emergencies Fuses in the auxiliary fuse box (in the engine compartment) Ampere Fuse Colour Circuits protected rating 1 1 40 orange Main power supply to electrical system 2 – – Not used 3 40 orange Glow plug heater 2 41 50 red Heated front screen 51 60 blue Diesel glow plug 61 30 green Engine cooling fan (air conditioning) 71 40 orange Main power supply to electrical system 81 30 green Ignition 91 20 yellow Engine management 10 1 black Battery voltage sensor 11 30 green ABS pump 12 15 blue Fuel pum
Roadside emergencies Fuses in the auxiliary fuse box (in the engine compartment) Ampere Fuse Colour Circuits protected rating 18 10 red H02S sensor transmitter (catalytic converter) 19 – – Not used 20 10 red Engine management 21 20 yellow ABS valves 22 20 yellow Daytime running lights (Xenon headlights only) 23 20 yellow Auxiliary heater (diesel engine), power supply for battery backup sounder (ST170 only) 24 30 green Glow plug heater 1, subwoofer (ST170 only) 25 15 blue Daytime running lights (conventional
Roadside emergencies Central fuse box This is located on the left-hand side underneath the instrument panel. Open the glove compartment. Push in both sides of the glove compartment and swivel it down completely.
Roadside emergencies Central fuse box Fuse Ampere rating Colour Circuits protected 30 31 32 33 34 35 36 10 15 15 20 20 7.5 7.5 red blue blue yellow yellow brown brown 37 25 white 38 25 white 39 40 41 42 43 44 45 46 47 48 49 50 – – 10 7.5 15 15 20 7.5 7.5 15 10 25 7.
Roadside emergencies Central fuse box Fuse Ampere rating Colour 51 52 53 54 55 56 57 58 59 60 61 – – 25 20 7.5 7.5 10 7.5 7.5 white yellow brown brown red brown brown 62 63 7.
Roadside emergencies CHANGING A WHEEL The vehicle jack must only be used to carry out wheel changes. Do not work under the vehicle when it is supported only by the jack. If your vehicle is fitted with directional tyres, make sure that the arrows on the tyres point in the direction of rotation when the vehicle is moving forwards. The arrows on both tyre sidewalls indicate the direction of rotation.
Roadside emergencies Spare wheel Use only approved wheel and tyre sizes. Using other sizes could damage the vehicle and will make the National Type Approval of the vehicle invalid. If the spare wheel differs from the other fitted wheels, these rules must be followed: • Do not exceed 50 mph (80 km/h). • Drive the shortest possible distances. • Do not fit more than one spare wheel on your vehicle at any one time. • Do not use snow chains on this type of wheel. • Do not drive through an automatic car wash.
Roadside emergencies Vehicle jack 3−, 4− and 5−door The jack and wheelbrace are located in the spare wheel well. Unscrew the retaining bolt by turning anticlockwise and remove the jack with the wheelbrace. Estate • Completely unscrew the bolt anticlockwise. • Lift out the spare wheel. • Remove the jack (and wheel chock, if equipped) located beneath the spare wheel. • Install the defective wheel in the reverse order.
Roadside emergencies Jacking points The jack must only be used on the jacking points specified below. • When jacking the front of the vehicle on a flat surface, wedge the chock between the ground and tyre of the diagonally opposite rear wheel, so that the chock is under the rear of the wheel. • When jacking the rear of the vehicle on a flat surface, wedge the chock between the ground and tyre of the diagonally opposite front wheel, so that the chock is under the front of the wheel.
Roadside emergencies Removing a wheel • Point the front wheels straight ahead. • Switch off the ignition. • Apply the handbrake and select reverse or first gear. If the vehicle has an automatic transmission select the P position. • Have the passengers leave the vehicle. • If necessary, secure the vehicle against rolling or sliding by using suitable wheel chocks.
Roadside emergencies Replacement locks and wheel nuts can be obtained using the wheel nut reference number certificate (if equipped). Fitting a wheel Alloy wheels must never be secured using wheel nuts for steel wheels. • Insert the nut key onto the locking nut (if equipped). • Slacken the wheel nuts. • Place the jack with the whole foot area on firm ground. • Push the wheel onto the wheel studs.
Roadside emergencies • Press on the hub cap firmly with the ball of the hand. • Stow the locking nut key in a safe place. • Stow the jack and defective wheel in reverse order and secure them. Have the tightening torque of the wheel nuts and the tyre pressure checked as soon as possible. BATTERY Maintenance The battery requires very little maintenance. The fluid level is checked during the routine service inspections.
Roadside emergencies • Connect one end of the second lead to the negative (−) terminal of the booster battery and the other end as far away from the battery as possible to the engine block or the engine mount of the engine to be started. Do not connect to the negative (−) terminal of the flat battery. • Make sure that the jump leads are clear of any moving parts. To connect the leads Flat battery Booster battery • Position the vehicles so that they do not touch one another.
Roadside emergencies TOWING THE VEHICLE The screw−in towing eye is stored under the carpet in the luggage compartment, and must always be carried in the vehicle. The towing eye has a left-hand thread. Install it by turning anticlockwise. Use the wheelbrace to ensure the towing eye is fully tightened. 4-door, ST170 and 3-/5-door with temporary spare wheel Prise off the cover in the bumper with a flat-bladed screwdriver and install the towing eye.
Roadside emergencies Starting manual transmission vehicles by towing or pushing To prevent damage to the catalytic converter you must not push or tow start your vehicle when the engine is at operating temperature. Use jump leads and a booster battery. Mount for rear towing eye It is possible to start the cold engine by towing or pushing the vehicle. When towing always drive off slowly and smoothly without jerking the towing vehicle. Excessive tow rope tension could result in damage to either vehicle.
Roadside emergencies Towing vehicles with automatic transmission When a vehicle with an automatic transmission is towed, the selector lever must be in position N (neutral). Never tow a vehicle with automatic transmission faster than 30 mph (50 km/h) or further than 30 miles (50 kilometres). Never tow a vehicle backwards with the drive wheels turning. If this instruction is not adhered to, it could cause damage to the automatic transmission.
Roadside emergencies Emergency park position release lever (Automatic transmission) With the key (or similar object) push down the locking lever in the slot beneath the cover and simultaneously move the selector lever out of the P position. If position P is selected again, this procedure must be repeated. A mechanical emergency release lever is provided to enable the selector lever to be moved out of the park position P in the event of a discharged battery or electrical failure.
Maintenance and care SERVICING • Check and top up fluid levels regularly. • Check tyre pressure. • Check brakes and lights are operating correctly. • Check warning lights. The electronic ignition system works with high voltage. Never touch these components with the engine running or the ignition switched on. The ignition must be switched off before working in the engine compartment.
Maintenance and care Opening the bonnet • Swivel the Ford badge in the radiator grille to the side and turn the key first anticlockwise . Raise the bonnet slightly and turn the key fully clockwise to open the bonnet. To prevent damage to, or loss of the key, remove the key immediately after opening and swivel the Ford badge back. • Raise the bonnet and support it in the retainer ensuring it is secure.
Maintenance and care Engine compartment Position Description See page Power steering fluid reservoir 154 Engine oil filler cap 1 152 Brake/clutch fluid reservoir 152 Auxiliary fuse box 127 Air cleaner No maintenance necessary Screen washer fluid reservoir 154 Battery 139 Vehicle identification plate 158 Engine oil dipstick 1 151 Engine coolant reservoir 153 1 For easy identification, filler caps and the engine oil dipstick are marked in colour. 1.4 l/1.
Maintenance and care 1.6 l Duratec-8V J 1.8 l/2.
Maintenance and care 2,0 l Duratec-ST J 1,8 l Endura-TDDi Turbodiesel J 149
Maintenance and care 1.
Maintenance and care Engine oil dipstick The oil consumption of your engine is influenced by many factors. New engines reach the normal value only after approximately 5 000 km. Diesel and high performance engines consume slightly more. Under high loads your engine will also consume more oil. Make sure the vehicle is standing on level ground. Check the engine oil before starting the engine.
Maintenance and care Engine oil filler cap Brake/clutch fluid reservoir Do not allow this fluid to make contact with the skin or eyes. If this should happen rinse the affected areas immediately with plenty of water and contact your doctor. (screw fit) 1.8 l DuraTorq-TDCi only (twist-on fit) The oil filler cap is either a screw fit or twist-on fit design. To open, turn the cap anti-clockwise. Do not open the cap while the engine is running. Do not use oil additives or other engine treatments.
Maintenance and care Cooling system reservoir The coolant should be added when the engine is cold. If coolant has to be added when the engine is hot, first wait 10 minutes for the engine to cool. Initially, unscrew the cap only one quarter turn to allow the pressure to escape. Wait a moment then open it fully. Take great care when adding coolant. Avoid spillage on any part of the engine. To avoid scalding, never remove the cap from the coolant reservoir when the engine is hot.
Maintenance and care Checking power steering fluid level The fluid level should come up to the MAX mark when the engine is cold. If it drops below the MIN mark, top up with the specified fluid. For further details, refer to the section Vehicle fluids. 154 Screen washer systems Front and rear washer systems are supplied from the same reservoir. Replace the cap securely after topping up.
Maintenance and care Do not operate the washer for more than 10 seconds at a time, and never when the reservoir is empty. Checking wiper blades The headlight washer system operates only when the exterior lights are switched on and the front screen washer is used. The system is supplied from the screen washer fluid reservoir. Adjusting screen washer jets Check the wiper blades on your vehicle for roughness by running the tip of your fingers over the edge of the blade.
Maintenance and care TYRES For your safety If you have to mount a kerb, do so slowly and, if possible, approach it with the wheels at right-angles to the kerb. Avoid steep and sharp edged obstacles. Do not scrub the tyre sidewalls when parking. Regularly examine the tyre surface for cuts, foreign bodies and uneven wear. An uneven tread wear pattern could indicate faulty wheel alignment. Refer to the chapter Capacities and specifications for permissible snow chains.
Maintenance and care Cleaning seat belts Use interior cleaner or clean warm water. Dry naturally, away from artificial heat. Do not use chemical cleaners, boiling water, bleach, or dye. Do not allow moisture to penetrate the seat belt retractor mechanism. PAINT CHIP REPAIR Paint damage from road chippings or minor scratches can be repaired using aerosol paint spray or touch-up paint. The Ford Accessory range is recommended. Observe the application instruction on each product.
Capacities and specifications IDENTIFICATION NUMBERS • Zetec-E/Duratec-8V/Duratec-ST engines – at the exhaust side of the engine block, adjacent to the transmission housing flange • Endura−TDDi/DuraTorq-TDCi Turbo diesel engines – on the left above the injection pump FUEL Use only high quality fuel without any supplemental additives or other engine treatments. Vehicle identification plate The vehicle identification plate is located in the engine compartment.
Capacities and specifications Fuel consumption according to EC Directive 80/1268/EEC Fuel consumption – mpg (litres/100km) Tyre size Axle ratio Urban Non-urban Total environment environment 1.4 l Zetec-SE 55 kW (75 PS) 3-/4-/5-door/Estate Manual Transmission 185/65 R 14 4 06 4.06 32 1 (8.8) 32.1 (8 8) 52 3 (5.4) 52.3 (5 4) 42 8 (6.6) 42.8 (6 6) 195/55 R 15 1.6 l Zetec-SE 74 kW (100 PS) 3-/5-door/Estate Manual Transmission 185/65 R 14 195/60 R 15 4 06 4.06 30 1 (9.4) 30.1 (9 4) 52 3 (5.4) 52.3 (5 4) 41 5 (6.
Capacities and specifications Fuel consumption according to EC Directive 80/1268/EEC Fuel consumption – mpg (litres/100km) Tyre size Axle ratio Urban Non-urban Total environment environment 1.8 l Zetec-E 85 kW (115 PS) Estate Manual Transmission 185/65 R 14 47.1 (6.0) 37.2 (7.6) 27 2 (10.4) 27.2 (10 4) 195/60 R 15 46.3 (6.1) 36.7 (7.7) 4 06 4.06 205/50 R 16 26 9 (10.5) 26.9 (10 5) 45 6 (6.2) 45.6 (6 2) 36 2 (7.8) 36.2 (7 8) 215/40 R 17 2.
Capacities and specifications Fuel consumption according to EC Directive 80/1268/EEC Fuel consumption – mpg (litres/100km) CO2 emissions Tyre size Axle ratio Urban Non-urban Total (g/km) environment environment 1.8 l Endura-TDDi 55 kW (75 PS) 3-/5-door Manual Transmission 185/65 R 14 3 56 3.56 41 5 (6.8) 41.5 (6 8) 68 9 (4.1) 68.9 (4 1) 55 4 (5.1) 55.4 (5 1) 135 195/60 R 15 1.8 l Endura-TDDi 55 kW (75 PS) 4-door Manual Transmission 185/65 R 14 3 56 3.56 41 5 (6.8) 41.5 (6 8) 68 9 (4.1) 68.9 (4 1) 55 4 (5.
Capacities and specifications Fuel consumption according to EC Directive 80/1268/EEC Fuel consumption – mpg (litres/100km) CO2 emissions Tyre size Axle ratio Urban Non-urban Total (g/km) environment environment 1.8 l DuraTorq-TDCi 74 kW (100 PS) 4-door Manual Transmission 185/65 R 14 195/60 R 15 3.41 40.4 (7.0) 67.3 (4.2) 54.3 (5.2) 137 205/50 R 16 1.8 l DuraTorq-TDCi 85 kW (115 PS) 3-/5-door/Estate Manual Transmission 185/65 R 14 195/60 R 15 3 41 3.41 39 2 (7.2) 39.2 (7 2) 64 2 (4.4) 64.2 (4 4) 52 3 (5.
Capacities and specifications VEHICLE FLUIDS Part Recommended fluid Specification Power assisted steering Ford Power Steering Fluid WSS-M2C 195−A, WSS−M2C 204-A Coolant Motorcraft SuperPlus Antifreeze WSS-M97 B44-D Capacities (litres) Engine Engine oil – with filter – without filter 1.4 l ZetecSE 16V 1.6 l ZetecSE 16V 1.6 l Duratec8V 1.8 l ZetecE 2.0 l ZetecE 1.8 l Endura− TDDi/DuraTorq-TDCi 2.0 l DuratecST 3.75 3.5 4.25 3.75 4.35 3.9 4.25 3.75 4.25 3.75 5.6 5.0 4.25 3.75 6.51 5.
Capacities and specifications VEHICLE WEIGHT Vehicle weight (kg) 3-door 4-door 5-door Estate 1.4 l Zetec-SE 16V 55 kW (75 PS) Manual transmission EC Kerbweight 1127 1148 1140 1146 Payload 443 442 445 484−539 Permissible gross weight 1570 1590 1585 1630−1685 75 75 75 100 Permissible roof rack weight 1.
Capacities and specifications Vehicle weight (kg) 3-door 4-door 5-door Estate 2.0 l Zetec-E 95 kW (130 PS) Automatic transmission EC Kerbweight 1214 1238 1228 1252 Payload 426 432 442 463−513 Permissible gross weight 1640 1670 1670 1715−1765 75 75 75 100 Permissible roof rack weight 2.
Capacities and specifications TYRES If winter tyres are used, do not exceed the maximum tyre pressures indicated by the tyre manufacurer. Tyre pressure The pressure for your spare tyre should be set to the highest value given for your vehicle/tyre size combination. Tyre pressures (cold tyres) bar (lbf/in2) Tyre size1 Normal load up to 3 persons Front Rear Front Rear 2.2 (32) 2.2 (32) 185/65 R 14 2.2 (32) 2.2 (32) 2.2 (32) 3.1 (46) 185/70 R 14 2.2 (32) 2.2 (32) 2.2 (32) 3.
Capacities and specifications Notes on tyre pressure • A tyre pressure decal is located on the inside of the filler flap. Tyre pressures for continuous road speed over 100mph (160 km/h) (cold tyres) bar (lbf/in2) Tyre size1 Normal load up to 3 persons Front 175/70 R 14 Rear 2.4 (35) Front Rear 2.4 (2.5)2 (35/37) 3.3 (49) 2.4 (2.5)2 (35/37) 3.3 (49) 185/65 R 14 2.4 (35) 2.4 (35) 185/70 R 14 2.4 (35) 2.4 (35) 2.4 (35) 3.3 (49) 195/55 R 15 2.2 (32) 2.2 (32) 2.4 (35) 3.
Capacities and specifications Snow chains Use only small link snow chains on the driving wheels (front). Snow chains may only be fitted to 185/65 R 14 tyres. On the ST170, snow chains may only be fitted to 195/55 R 16 tyres. Do not exceed 30 mph (50 km/h). Remove the chains immediately on snow-free roads.
Capacities and specifications DIMENSIONS 3-/5-door Dimensions A = Overall length B = Overall width (including exterior mirrors) C = Overall height (kerb weight) D = Wheelbase E = Track front rear mm 4174 1998 1440-1481 2615 1484-1502 1 1477-1495 1 1 Depending on wheel/tyre combination.
Capacities and specifications 4-door Dimensions mm A = Maximum length 4382 B = Overall width (including exterior mirrors) 1998 C = Overall height (kerb weight) 1440-1481 D = Wheelbase E = Track 1 Depending on wheel/tyre combination.
Capacities and specifications Estate Dimensions mm A = Maximum length 4454 B = Overall width (including exterior mirrors) 1998 C = Overall height (kerb weight) 1461-1557 D = Wheelbase E = Track 2615 front 1484-1502 1 rear 1477-1495 1 1 Depending on wheel/tyre combination.
Capacities and specifications ATTACHMENT POINTS FOR TOWING EQUIPMENT 3-/5-door The installation of towing equipment should only be performed by an expert. Distances A = Bumper – end of towball B = Attachment point – centre of towball C = Ground surface – centre of towball 2 D = Wheel centre – centre of towball E = Centre of towball – side member F = Inner side of side member G = Centre of towball – centre 1. attachment point H = Centre of towball – centre 2.
Capacities and specifications 4-door Distances A = Bumper – end of towball B = Attachment point – centre of towball C = Ground surface – centre of towball 2 D = Wheel centre – centre of towball E = Centre of towball – side member F = Outer side of side member G = Centre of towball – centre 1. attachment point H = Centre of towball – centre 2. attachment point mm 1 100 43 457-491 1056 589 1178 442 576 1 All measurements refer to towing equipment officially released by Ford.
Capacities and specifications Estate Distances A = Bumper – end of towball B = Attachment point – centre of towball C = Ground surface – centre of towball2 D = Wheel centre – centre of towball E = Centre of towball – side member F = Outer side of side member G = Centre of towball – centre 1. attachment point H = Centre of towball – centre 2. attachment point 1 All measurements refer to towing equipment officially released by Ford. 2 With the vehicle at kerb weight.
Capacities and specifications RADIO FREQUENCY REMOTE CONTROL If the type approval of your remote control is inspected, refer to the table below. It is recommended that you use the remote control only in the countries listed. Type approval of the remote control Country Official test number 1 433,92 MHz 5WK4 725/8686/8071 1 433,92 MHz 5WK4 725/8686/8071 BAKOM 97.0946.K.P.
Capacities and specifications Type approval of the remote control Country Official test number 1 1 1 272/3-1998 1 1 1 433,92 MHz 5WK4 725/8686/8071 1 1 1 542/98 1 433,92 MHz 5WK4 725/8686/8071 Ref.No.: 3K43D/3R1B9/SPLS-RX9/98 1 Hereby, Siemens, declares that this remote control is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC.
Capacities and specifications ENGINE IMMOBILISATION SYSTEM If the type approval of your engine immobilisation system is inspected, refer to the table below. Type approvals of the engine immobilisation system Country Official test number No number required DRQ-D-PREMIER-10-19963860-LPD2-1387 LPD2−1388 LPD2−1389 3043104475A WT/122/98 II F00053/1/2002 RCPVI9801−607 ENG 3/2/RFS29 MŁ S.H.
Capacities and specifications Type approvals of the engine immobilisation system IDA approved part LPREQ-0259-2002 171 D.O.1/130/2545 B.61.TK.0.22.00.
Index A C ABS . . . . . . . . . . . . . . . . . . . 10, 107 Additional heating system . . . . . 74 Additional warning lights . . . . . 14 Adjusting the temperature . 24, 28 Air bag . . . . . . . . . . . . . . . . 7, 86-90 Air conditioning . . . . . . . . . . . 26-30 Anti-theft alarm system . . . . . 73-74 Antifreeze . . . . . . . . . . . . . . . . . 153 Armrest . . . . . . . . . . . . . . . . . 53, 76 Ashtray . . . . . . . . . . . . . . . . . . . . 18 Audible warning signal, exterior lights . . . . . . .
Index D E De-icing the windows . . . . . 25, 26 Diesel engine . . . . . . . . . . . . . . . 11 Diesel fuel . . . . . . . . . . . . . . . . . 158 Digital clock . . . . . . . . . . . . . . . . 19 Dimensions . . . . . . . . . . . . 169-171 Dipped beam . . . . . . . . . 15, 32, 117 Direction indicator . . . . . . 117, 119 Direction indicators . . . . 8, 32, 120, 121, 123 Disc brakes . . . . . . . . . . . . . . . . 106 Door mirrors . . . . . . . . . . . . . . 41-42 Double locking . . . . . . . .
Index G J Glove compartment . . . . . . . . . . 49 Glow plug indicator light . . . . . . 11 Jacking points . . . . . . . . . . . . . . 136 Jacking up . . . . . . . . . . . . . 135-136 Jump starting . . . . . . . . . . 139-140 H Handbrake . . . . . . . . . . . . . . . . . . 50 Hazard flasher . . . . . . . . . . . 19, 114 Head restraints . . . . . . . . . . . . . . 78 Headlight flasher . . . . . . . . . . . . 32 Headlight levelling control . . 16-17 Headlight washer system 154-155 Headlights . . . . . . .
Index N R Nets . . . . . . . . . . . . . . 53, 55, 56, 57 Number plate light . . . . . . . . . . 123 Radio frequency remote control . . . . . . . 59, 65-67, 175-176 Range . . . . . . . . . . . . . . . . . . . . . . 22 Re-programming the unlocking function . . . . . . . . . . . . . . . . . . . . 66 Reading lights . . . . . . . . . . . 37, 125 Rear fog lights . . . . . . . 16, 122-123 Rear lights . . . . . . . . . . . . . 121-123 Rear screen washing/wiping . 33-34 Rear view mirrors . . . . . .
Index S T Screen washer . . . . . . . . . . . . . 154 Screen washer fluid . . . . . . . . . . 14 Screen washing/wiping . . . . . 33-34 Seat adjustment . . . . . . . . . . . 75-78 Seat belt pretensioner . . . . . . . . 84 Seat belts . . . . . . . . . . . . . . . . . 82-84 Seat covers . . . . . . . . . . . . . . . . . 89 Seats . . . . . . . . . . . . . . . . . . . . 75-81 Selector lever lock . . . . . . . 47, 144 Selector lever positions . . . . . 47-49 Side air bags . . . . . . . . . . . . . .
Index V Vehicle fluids . . . . . . . . . . . . . . . 163 Vehicle identification number . 158 Vehicle identification plate . . . 158 Vehicle jack . . . . . . . . . . . . . . . . 135 Vehicle weight . . . . . . . . . 164-165 Ventilation . . . . . . . . . . . . . . . . . . 25 W Warning lights . . . . . . . . . . . . . . 6-14 Warning symbols . . . . . . . . . . . . . 3 Warning triangle . . . . . . . . . . . . . 58 Warranty . . . . . . . . . . . . . . . . . . 157 Washer jets . . . . . . . . . . . . . . . .