SK5W7J-19A361-AA INSTALLATION AND TECHNICAL REFERENCE MANUAL WARNING! REMOTE START SYSTEMS ARE ONLY APPLICABLE TO VEHICLES WITH AUTOMATIC TRANSMISSION! BOTH ORIGINAL KEYS ARE REQUIRED FOR ALL REMOTE START SYSTEMS ON VEHICLES EQUIPPED WITH SECURILOCK! EXPERT FITMENT REQUIRED Subject to Change Without Notice ALL MODELS 2002 Use Caution Personal Injury Use Caution Vehicle Damage Technical Support See shop manual (800) FORD-KEY For French Technical Support Rock Hebert (514) 973-2846 ! Important note
TABLE OF CONTENTS READ ME FIRST ........................................................................................................... 3 KIT CONTENTS ................................................................................................................................... 4 PARTS BAG CONTENTS .................................................................................................................... 5 KIT BILL OF MATERIALS LISTS .........................................................
READ ME FIRST For convenience this document uses short names when referring to a particular system or kit.
KIT CONTENTS A B PC-12 - 2W7J-19A498-AA PC-32 - 2W7J-19G367-AA E C SEE KIT BOM F I G J H K N 2W7J-15K601-BA 2W7J15603-AA 2W7J-19A206-AA 2W7J-19A205-AA M 2W7J-15K601-BA 2W7J-15K601-AA 2W7J-15K601-AA D N/A L 2W7-J12060-AA O N/A P WARNING: / AVERTISSEMENT This vehicle is equipped with a remote controlled engine starter.
PARTS BAG CONTENTS S T 750 OHM U V 1800 OHM 1X W X Y 2X AA 2X 1X Z 10X 5X BB 6X 1X DD CC 15A 5A 2X 7X 1X PC-12 - 4X PC-32 - 7X NOTE: Part bag contents are not available as service items 5/42 2W7Z-16A901-AA SK5W7J-19A361-AA © Copyright Ford 2005 Rev Date- 8/29/05
KIT BILL OF MATERIALS LISTS 2W7Z-19G364-AA Remote Start System w/Deluxe Vehicle Security and Keyless Entry Kit (RKE/VSS/RMST) REF A B C I J K L G M N S - BB CC, DD R S O P DESCRIPTION PC-32 MODULE ASSEMBLY RKE/VSS/RMST DNA ASSEMBLY (2W7J-19G367-BA) 4 BUTTON POWERCODE TRANSMITTER W/REMOTE START ICONS 24-WAY WIRING HARNESS (BASE) 16-WAY WIRING HARNESS (ADVANCE FUNCTIONS) 10-WAY WIRING HARNESS (CAR START FUNCTIONS) STATUS INDICATOR ASSEMBLY DIPOLE ANTENNA HOOD SAFETY SWITCH ASSEMBLY 125 DB SIREN ASSEMBLY INST
2W7Z-19G364-CA Remote Start System Kit (RMST) REF A B F I K L G M S - BB CC, DD R S P DESCRIPTION PC-32 MODULE ASSEMBLY RMST DNA ASSEMBLY (2W7J-19G367-CA) 2 BUTTON POWERCODE TRANSMITTER W/REMOTE START ICON 24-WAY WIRING HARNESS (BASE) 10-WAY WIRING HARNESS (CAR START FUNCTIONS) STATUS INDICATOR ASSEMBLY DIPOLE ANTENNA HOOD SAFETY SWITCH ASSEMBLY INSTALLATION PARTS BAG FUSE PARTS BAG OPERATORS INSTRUCTION OPERATORS QUICK REFERENCE WALLET CARD UNDERHOOD WARNING LABEL QTY 1 1 2 1 1 1 1 1 1 1 1 1 1 2W7Z-19A3
2W7Z-19A361-CA Vehicle Security and Keyless Entry Kit (RKE/VSS) REF A B C I L H S - BB CC, DD R S O DESCRIPTION PC-12 MODULE ASSEMBLY RKE/VSS DNA ASSEMBLY (2W7J-19A498-CA) 2 BUTTON POWERCODE TRANSMITTER W/LOCK, UNLOCK ICONS 24-WAY WIRING HARNESS (BASE) STATUS INDICATOR ASSEMBLY WHIP ANTENNA INSTALLATION PARTS BAG FUSE PARTS BAG OPERATORS INSTRUCTION OPERATORS QUICK REFERENCE WALLET CARD VSS WINDOW WARNING DECAL QTY 1 1 2 1 1 1 1 1 1 1 2 2W7Z-19A361-BA Vehicle Security Kit (VSS) REF A B I L H S - BB CC, D
MODULE PREPARATION PK LIGHTS DOME LIGHT DOOR LOCKS 5 15 15 15 2 + 15 15 15 - 15 5 15 15 15 + DRIVER DOOR UNLOCK/ TRUNK RELEASE 15 Place the supplied fuses into the power distribution block on the control module. Refer to the fuse placement drawing for the specific vehicle that you are working on. Fuse placement drawings are located in vehicle specific wiring sections.
MODULE PREPARATION (Cont’t) 4 Referring to the vehicle specific wiring section for the system being installed, gather all individual wires that will be routed to the same areas of the vehicle into groups. Cover each wire group with tape for approximately 18”. Depending upon the vehicle, there will be 2 - 5 different wire groups. Trim the unused wires approximately 6 - 8” from the module. Do not cut the override/programming button off of the harness, it is used for all installations.
VEHICLE PREPARATION 1 A. B. 2 3 To allow access to the necessary vehicle circuits, remove the interior panels as required. Identify the control module mounting location and appropriate vehicle circuit connection points. Plan wire harness routings that will be free and clear of all moving underdash components (i.e. accelerator pedal, adjustable position brake pedal assembly and parking brake mechanism.
DIPOLE ANTENNA MOUNTING 1 ! • • • • A. B. The optimum operating range for this system is dependant upon proper selection of the mounting location for the Dipole antenna. Never mount the antenna behind (or on) any metal film or metal film window tint on the windshield. Never mount the antenna so that one of the antenna elements touches or crosses any vehicle wiring and/ or metal.
STATUS LED 1 3 5 Identify a suitable mounting location for the status LED. Make sure that there is at least 3/4” clearance behind the selected mounting location. 4 Drill a 9/32” mounting hole. If necessary, reinstall any interior trim panels removed during this procedure. 13/42 2W7Z-16A901-AA 2 6 SK5W7J-19A361-AA If necessary, remove the selected trim panel Insert status LED into drilled hole. The LED will plug into the main wiring harness during the wiring steps.
SECURILOCK INTERFACE KITS - 1L2Z-19G365-AB & 1S4Z-19G365-AB 1 Route the loop end of Securilock interface antenna ( B ) up along steering column to the area around the PATS transceiver antenna coil. Then using the supplied small tie wraps, secure the antenna harness to existing vehicle wiring harnesses along the steering column allowing enough slack for the antenna loop to go around the PATS transceiver antenna.
SECURILOCK INTERFACE KITS - 1L2Z-19G365-AB & 1S4Z-19G365-AB (Con’t) 4 B Carefully unwrap four (4) inches of the twisted red wire away from the Securilock PATS antenna loop ( B ). 5 Remove backing on tape ( E ) and position antenna loop ( B ) on tape around antenna coil. Make sure to align stripe (Black or Red) on antenna loop directly over the PATS antenna coil. The antenna is located near the outer edge (key side) of the transceiver housing.
SECURILOCK INTERFACE KITS - 1L2Z-19G365-AB & 1S4Z-19G365-AB (Con’t) 7 A. Using the unwrapped red lead wire make an additional wrap around the Securilock PATS antenna loop as close as possible to the stripe (red or Black) on the Securilock PATS antenna loop. Y B. Use a tie strap ( Y ) to secure the additional wrap around the PATS antenna. 8 A. B. Mount the Securilock Interface Module ( A ) to an underdash wiring harness using one of the supplied long tie wraps (X) as shown.
SECURILOCK INTERFACE KIT - 1L3Z-19G365-AB 1 Route the loop end of PATS interface antenna ( B ) lead up along steering column to area around transceiver antenna coil. SECURILOCK KIT COMPONENTS A B C 2 Slip antenna loop ( B ) over PATS transceiver. B 3 A. B. Mount the Securilock Interface Module ( A ) to an underdash wiring harness using one of the supplied long tie wraps (X) as shown.
SIREN INSTALLATION 1 Locate a suitable mounting location that away from hot and/or moving vehicle/engine components. 2 BB BB Mount siren using screws provided (BB). Apply rustproofing compound (Super Seal #F3AZ-19515-SA) to drilled holes and mounting screws. Locate a vehicle grommet to route wire through bulkhead panel. 4 A S RU ILICO BB NE ER 3 B C Pass wires into vehicles interior compartment. Use silicone sealer (P/N D6AZ-19562-AA) as necessary to seal grommet.
HOOD TILT SWITCH INSTALLATION 1 2 Locate an easy to access area near the drivers side hood hinge. Mount the hood safety switch using the supplied sheet metal screws (BB) so that the switch will be biased downward when the hood is closed. Route the wire carefully avoiding any moving parts or excessive heat. 2x BB 3 Select a proper grounding point and clean surface of paint, grease and dirt. Attach ground lug to connection point using the sheet metal screw provided (BB).
MOUNTING THE CONTROL MODULE 1 Plug the connectors for the Securilock interface and antenna (if not already done) into the control module as shown. Trim and tape off To Securilock module WHITE 2 Plug the Status LED into the main wiring harness. To Status LED Main wire harness 3 A. B. ! 20/42 RF Antenna Using the supplied long tie wraps (X), mount the control module to underdash wiring harnesses and/ or dash mounting brackets.
SYSTEM WIRING CONNECTIONS 1 A. B. Finish routing the systems wiring harnesses to their destination points and secure all system wiring using the supplied tie wraps (Y). Make the wiring connections as shown. Vehicle specific wiring diagrams begin on page 42. Make sure to test each vehicle circuit prior to making any connections - All vehicle wiring is subject to change. Instructions on proper wiring connection methods and circuit testing can be found in the reference section of this manual. C.
System Programming Instructions 1 Transmitter programming: A. Open the driver’s door (press and hold in brake pedal on Remote Start only system); ! NOTE: On vehicles with negative polarity door ajar switch input circuits (Refer to the vehicle specific programming section), the door is closed during this step unless the door ajar switch input polarity option has been previously changed to negative. B. Turn the ignition key to the ON or RUN position; C.
System Programming Instructions (Con’t) 2 CONTINUED To change the setting of an option (VSS system): A. Press the door trim “Lock” switch to advance to the desired option (refer to the programming charts on the following pages for the specific system that you are programming; The horn will chirp a number of times to indicate which option is selected (i.e. Two chirps indicates that option number two has been selected). B.
System Programming Instructions - Remote Start Systems 4 Tach (Idle speed) programming - Remote Start Systems Only A. Make sure that the hood is closed before proceeding. B. Enter option learn mode as described in step 2 of this section. C. € RKE/VSS/RMST & RKE/RMST systems - Advance to option bank # 5 (8 chirps) € RMST system - Advance to option bank #2 (5 chirps) . D. € RKE/VSS/RMST & RKE/RMST system - Advance to option #6; € RMST system - Advance to option #2. E.
System Programming Instructions - Security/Convenience Function Test 1 Refer to the Operators manual as necessary and check out the following functions. If any of the functions below, fail to operate, first refer to the vehicle specific wiring diagrams and check the wiring and system programming.
SECURILOCK INTERFACE AND RELAY APPLICATION CHART Note: Application information is also located in the vehicle specific wiring section Relay Requirements Securilock Rear Driver Door Headlight Defroster Unlock Interface Kit 2002 Crown Victoria/Grand Marquis 1L3Z-19G365-AB 1 Econoline Not Equipped 1 1 Escort Not Equipped 1 Escape 1S4Z-19G365-AB 1 1 1 F-150 (Includes Supercrew) 1L3Z-19G365-AB 1 1 F-250/350 (Super-Duty) Not Equipped 1 1 Expedition/Navaigator 1L3Z-19G365-AB 1 1 Excursion 1L3Z-19G365-AB 1 1 LS-6/
SECURILOCK INTERFACE AND RELAY APPLICATION CHART Note: Application information is also located in the vehicle specific wiring section Relay Requirements Securilock Rear Driver Door Other Headlight Defroster Unlock Interface Kit 2004 Aviator 1L2Z-19G365-AB 1 D Crown Victoria/Grand Marquis 1L2Z-19G365-AB E, F Econoline Not Equipped 1 1 E, G Escape 1S4Z-19G365-AB 1 1 E F-150 (Classic Body) 1L3Z-19G365-AB 1 1 F-150 (New Body) 1L2Z-19G365-AB 1 F-250/350 (Super Duty) Not Equipped 1 1 A, E, G 1 Expedition/Navaiga
SECURILOCK INTERFACE AND RELAY APPLICATION CHART Note: Application information is also located in the vehicle specific wiring section Model Year / Model 2006 Crown Victoria/Grand Marquis Econoline Escape F-250/F-350 (Super Duty) F-150 Expedition Explorer Five Hundred Focus Freestar Freestyle Fusion Grand Marquis LS-6/8 Milan Marauder Montego Monterey Mustang Navigator Ranger Taurus Town Car Zephyr 28/42 2W7Z-16A901-AA Securilock Interface Kit 1L2Z-19G365-AB Not Equipped 1S4Z-19G365-AB Not Equipped 1L2Z-
RKE/VSS/RMST OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Lite-touch adjustment 2 – Full shock adjustment 3 – Optional alarm disable Disables security functionality. .................................................................................................................... Off 4 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................
RKE/VSS/RMST OPTION CHART (Cont’t) Option Bank 4 – 7 chirps 1 – Headlight Output Time (used only when option #5 below is in the LED Off position)* LED On – 20 seconds, LED Off – .5 seconds ........................................................................................... On (20 sec.) 2 – Rear Defrost Output Time LED On – 10 minutes, LED Off – .5 seconds ............................................................................................ Off (.5 sec.) 3 – Auxilliary Output Time LED On – .
RKE/RMST OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................ Off 2 – Passive door locks All doors lock automatically 1 minutes after key off event. ......................................................................... Off 3 – Selectable chirps Enables arming/disarming confirmation chirps (uses horn). ....................................
RKE/RMST OPTION CHART (Cont’t) Option Bank 4 – 7 chirps 1 –Headlight Output Time (used only when option #5 below is in the LED Off position)* LED On – 20 seconds, LED Off – .5 seconds ........................................................................................... On (20 sec.) 2 –Rear Defrost Output Time LED On – 10 minutes, LED Off – .5 seconds ............................................................................................ Off (.5 sec.) 3 – Auxillary Output Time LED On – .
RMST OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Selectable chirps Enables arming/disarming confirmation chirps (uses horn). ...................................................................... On 2 – Horn used for alarm Horn sounds during alarm/panic cycles .....................................................................................................
Deluxe RKE/VSS OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Lite-touch adjustment 2 – Full shock adjustment 3 – Optional alarm disable Disables security functionality. .................................................................................................................... Off 4 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................
RKE/VSS & VSS OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Lite-touch adjustment 2 – Full shock adjustment 3 – Optional alarm disable Disables security functionality. .................................................................................................................... Off 4 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................
RKE OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Lite-touch adjustment 2 – Full shock adjustment 3 – Optional alarm disable Disables security functionality. .................................................................................................................... Off 4 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................
LOT MODE ONLY OPTION CHART Option Bank 1 – 4 chirps Factory setting 1 – Lite-touch adjustment 2 – Full shock adjustment 3 – Optional alarm disable Disables security functionality. .................................................................................................................... Off 4 – Passive starter Interrupt Starter interrupt activates 1 minutes after key off event. ............................................................................
WIRING HARNESS LEGEND B 1 2 3 4 5 10 11 12 13 6 7 8 9 14 15 16 B A EXTENDED FUNCTION CAR START MAIN HARNESS 1 2 3 4 5 6 7 13 14 15 16 17 18 9 10 11 12 1 19 20 21 22 23 24 8 7 2 3 4 5 6 9 10 8 WIRE END VIEWS Car Start Harness (10-way) Main Harness (24-way) Terminal Wire Color A-1 WHITE Function Terminal Wire Color Function Parking Light Output B-1 BLUE HVAC2 Feed RED HVAC1 Feed A-2 BLUE Door Lock Output B-2 A-3 BLACK/WHITE Dome Light Output B-3 PINK/W
Circuit Testing - Identifying Circuit Polarity 1 Digital Volt Meter (DVM) set to “DC Volts”. Negative lead (Black) connected to a chassis ground. Positive lead (Red) connected to circuit under test. Observe reading from meter. DC Volts 2 3 Actuate the circuit under test. Observe reading from meter. A reading of 0V transiting to +12V when the switch is pressed, indicates that the circuit under test is a Positive polarity circuit.
Wire Connection Procedures 1 Inline wire splice procedure Wire From Powercode Harness Cut Target Wire In Vehicle Heat Shrint Tubing Wih Hot Melt Wax NOTE: TO INSURE PROPER INSTALLATION, USE THE FOLLOWING GUIDELINES: APPLY FLOCK TAPE TO SHARP OR JAGGED AREAS DURING INSTALLATION OF WIRE HARNESS APPLY FLOCK TAPE TO WIRENESS IN AREAS WHERE SQUEAK AND RATTLE CONDITIONSMAY OCCUR, i.e.
Wire Connection Procedures 2 Ended Wire Splice Procedure Wire From Powercode Harness Cut Target Wire In Vehicle Heat Shrink Tubing With Hot Melt Wax NOTE: TO INSURE PROPER INSTALLATION, USE THE FOLLOWING GUIDELINES: APPLY FLOCK TAPE TO SHARP OR JAGGED AREAS DURING INSTALLATION OF WIRE HARNESS APPLY FLOCK TAPE TO WIRENESS IN AREAS WHERE SQUEAK AND RATTLE CONDITIONSMAY OCCUR, i.e.
SK5W7J-19A361-AA VEHICLE SPECIFIC WIRING DIAGRAMS 1 2 This section presents Vehicle/Product specific wiring diagrams are provided for all systems. The diagrams are organized by vehicle (Year/Model) and by Product. For example, to find a specific wiring diagram for installing a RKE/VSS/RMST system in a 2002 Explorer Sport: 1. In the Bookmarks pane, click on the “+” symbol to the left of the bookmark for “2002MY”. 2. Click on the “+” symbol to the left of the bookmark for for “Explorer Sport/Sport Trac.
