Table of Contents Introduction Instrument Cluster 4 12 Warning and control lights Gauges 12 15 Entertainment Systems 17 AM/FM stereo AM/FM stereo cassette AM/FM stereo with CD AM/FM stereo with in-dash six CD Rear seat entertainment system Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Locks 17
Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints Driving 75 81 91 95 111 Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing 111 114 118 125 128 139 Roadside Emergencies 140 Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Tire Information Part numbers Refill capacities Lubricant specifications 181 182 184 187 195 210 212 225 226 231 Accessories 240 Index 243 All rights reserved.
Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed.
Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide.
Introduction To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent, unless pursuant to court order or where required by law enforcement, other government authorities or other third parties acting with lawful authority. Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada.
Introduction Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qualified Vehicle Modifiers (QVM) Guidelines as well as pertinent supplements. For additional information, please contact the Truck Body Builders Advisory Service at 1–877–840–4338.
Introduction Notice to owners of natural gas fueled vehicles Before you drive your vehicle, be sure to read the Dedicated Natural Gas Vehicle supplement. This book contains important operation and maintenance information. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner’s Guide; therefore, a supplement has been supplied that complements this book.
Introduction These are some of the symbols you may see on your vehicle.
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning MAX MIN 11
Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately.
Instrument Cluster Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START, or by applying the parking brake when the ignition is turned to the ON position. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership.
Instrument Cluster Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter). Check gage: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. CHECK GAGE • The engine oil pressure is low. • Fuel gauge is at or near empty. Turn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster, check for a burned out bulb.
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. Never remove the coolant reservoir cap while the engine is running or hot.
Instrument Cluster Trip odometer: Registers the kilometers (miles) of individual journeys. Press the SELECT/RESET control once to switch from the odometer to the trip odometer. Press the control again to select Trip A and Trip B features. To reset the trip, press and hold the control again until the trip reading is 0.0 miles. Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine.
Entertainment Systems Entertainment Systems AM/FM STEREO (IF EQUIPPED) / to find the 1. Seek: Press next listenable station down/up the frequency band. / to manually 2. Tune: Press adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set 1 2 a station: Select frequency band AM/FM1/FM2; tune to a station, press and hold a preset button until sound returns.
Entertainment Systems 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. Tone: Press TONE until the desired level — Bass, Treble, Fade appears on the display. Turn the volume control to raise/lower the levels, or to move the audio sound from the right to left or the front to back (if equipped). 7. CLK (Clock): To set the hour, press and hold CLK until CLOCK SET appears in the display. Press or SEEK to decrease the hours.
Entertainment Systems AM/FM STEREO CASSETTE (IF EQUIPPED) 12 13 14 15 16 17 1 2 3 4 VOL - PUSH ON AM CLK ST FM1 BASS TREB BAL FADE FM TAPE AMS 11 SEEK 10 SCAN SIDE REW EJ TUNE 1-2 FF 9 1 2 3 4 8 5 6 6 7 5 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK to or increase the decrease hours.
Entertainment Systems TAPE 4. Tape AMS: In tape mode, press AMS and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four seconds duration between programs. 5. Side 1–2: Press to change tape SIDE 1 - 2 direction. 6. REW (rewind): Press to rewind the tape.
Entertainment Systems 13. AM/FM: Press to choose a frequency band in radio mode. / to 14. Bass: Press decrease/increase the bass output. / to 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. EJ 17. Cassette door: Insert a cassette into the cassette door.
Entertainment Systems 1. Balance: Press / to shift sound to the left/right speakers. / to shift 2. Fade: Press sound to the front/rear speakers. 3. SCN (Scan): Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 4. CLK: To set the hour, press and hold CLK and press SEEK to or increase the hours. decrease CLK To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 5. EJ (eject): Press to eject a CD. 6.
Entertainment Systems 11. Tune: In radio mode, press to move up or down the frequency band in individual increments. 12. Seek: Press and release / for previous/next SEEK strong station, selection or track. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 14. CD: Press to enter CD mode or to play a CD already loaded into the system. 15. AM/FM: Press to choose a frequency band in radio mode. / to 16. Bass: Press increase/decrease the bass output. / to 17.
Entertainment Systems PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 15 16 17 1 SHUF DISC TUNE SEEK SCAN 2 REW FF 3 4 COMP MUTE 5 EJ LOAD 14 6 BASS 13 BAL 7 SEL TREB FADE PUSH ON 8 AM FM 12 CD 1 2 11 3 4 10 5 6 MENU 9 1. Seek: Press and release / for previous/next SEEK strong station, or track of the current disc. 2. Rewind: Press and hold until the desired selection is reached. Fast forward: Press and hold until the desired selection is reached. 3.
Entertainment Systems 6. Bass: Press BASS; then press / to decrease/increase SEL the bass output. Treble: Press TREB; then press / to decrease/increase SEL the treble output. 7. Select: Use with Bass, Treble, Balance and Fade controls to adjust levels. Use with MENU to set the clock and RDS function on/off. 8. Balance: Press BAL; then press / to shift sound to the SEL left/right speakers. Fade: Press FADE; then press / to shift sound to the SEL rear/front speakers. 9.
Entertainment Systems 10. Memory presets: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 11. CD: Press to select CD mode. 12. AM/FM: Press to select AM/FM1/FM2 frequency band. In CD mode, press to begin radio play. Autostet: Stores the six strongest stations without erasing your current presets. To activate, press and momentarily hold AM/FM. AUTOSET ore will flash in the display.
Entertainment Systems RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC). Those frequencies are: AM - 530, 540–1700, 1710 kHz FM- 87.7, 87.9–107.7, 107.9 MHz RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, the weaker the signal and the weaker the reception.
Entertainment Systems Don’t: • Expose discs to direct sunlight or heat sources for extended periods of time. • Insert more than one disc into each slot of the CD changer magazine. • Clean using a circular motion. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players.
Entertainment Systems To operate the system: 1. Your AutoVision威 system is automatically activated when the vehicle ignition and the audio system are ON. Note: The VCP will not generate sound if the vehicle’s audio system isn’t turned on. 2. If a movie is desired, insert a VHS cassette into the VCP and the video should start playing. 3. Press the MEDIA control to toggle to any other desired media source. To play a video game: 1. Connect the video line from your game device to the VIDEO jack. 2.
Entertainment Systems Should you have any questions regarding your AutoVision威 System, please feel free to call the toll free assistance hotline at 1 (877) 848–6434. Safety information Read all of the safety and operating instructions before operating the system and retain for future reference. Do not attempt to service, repair or modify the AutoVision威 System. See your Ford or Lincoln Mercury dealer. Do not insert foreign objects into the videocassette player (VCP) tape cassette compartment.
Entertainment Systems tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference and radio communications.
Entertainment Systems Humidity and moisture condensation Moisture in the air will condense in the VCP under extremely humid conditions or when moving from a cold place to a warm one. Moisture condensation on the tape playback head drum may damage the videocassette and/or drum. If moisture condensation occurs, do not insert a videocassette into the player. If a videocassette is already in the player, remove it. Turn the VCP power ON to dry the moisture before inserting a videocassette.
Entertainment Systems AutoVision姞 system Features • 2–head hi-fi playback • AutoPlay feature • Digital auto tracking • Dual stereo headphone with electric volume control • Self docking connection for easy mobile installation • Latching system for secure safety • Carrying handle for portability • Water resistant tape door • On screen display • Protection circuits Playback and format • The videocassette player of your AutoVision威 system can only be used in the “playback” mode.
Entertainment Systems VCP controls 2 1 8 5 4 6 7 3 1. LED display The display lamp will light up in green when power is supplied to the videocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys (PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REVIEW button Press to enter the reverse picture mode when in PLAYBACK mode. If in STOP mode, the tape will rewind at a high speed. 5.
Entertainment Systems Remote control 1 2 3 4 5 6 7 8 9 10 1. POWER button Press to turn the videocassette player (VCP) ON or OFF. 2. ENCORE button Press to reverse the casssette for 5 seconds. Normal playback will then resume when in PLAYBACK mode. 3. STILL/ADVANCE (frame advance button) Press to temporarily suspend playback. Press again to make the tape advance one frame at a time. 4. RETRACKING button Press to activate Auto Tracking in the playback mode. 5.
Entertainment Systems 7. PLAY button Press to play the tape. 8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they are simply for operation check and will only work for a short time. Slide battery cover off as shown on remote control to access the batteries. The remote control unit uses two AAA batteries.
Entertainment Systems If you will not be using the remote control for a considerably long time, remove the batteries. AutoVision姞 controls The AutoVision威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision威 system allows you to have control over the rear seat controls. The system is automatically activated when the ignition is ON.
Entertainment Systems Adjusting the volume This control allows the rear seat passengers to adjust the volume level of the audio system. Press the + control to increase the volume. Press the — control to decrease the volume. From the AutoVision威 controls, the speaker volume cannot be set higher than the current volume radio setting. When in headphone mode, the AutoVision威 controls can change the volume setting to any desired level.
Entertainment Systems Speakers ON/OFF mode With the speakers ON, you can adjust the audio output to all system speakers — front and rear together (headphones are disabled in this mode). The rear seat passengers can not raise the volume of the system above the level on the front radio bezel. With the speakers OFF, the headphones are enabled. The rear seat passengers have control over the desired volume levels.
Entertainment Systems Memory preset control In radio mode, press the MEM (Memory) control successively to scroll through the memory presets in AM, FM1 or FM2. In CDDJ mode, press the MEM (Memory) control to select the next disc in the compact disc changer. Play will begin with the first track. Seek function The SEEK control has varying functions depending on which mode is enabled. In radio mode (AM, FM1, FM2): control to find the Press the next listenable station down the frequency band.
Entertainment Systems Flip-down screens The screens rotate down to view and up into the housing to store when not in use. Ensure that the screens are latched into the housing when being stored. 1 3 2 1. 6.4” (diagonal) color liquid crystal display (LCD) screen. 2. Screen housing. 3. Dimmer switch. Rotate to increase/decrease the brightness of the screen. General operation • When the engine is not running, use the system sparingly otherwise it will run the battery down.
Entertainment Systems Inserting/removing cassette Inserting cassette • Open the AutoVision威 console cover. • Insert the videocassette into the cassette compartment. Inserting a videocassette into the VCP automatically turns the power ON (the indicator lamp will illuminate) and the tape will begin playback. If the vehicle is traveling over rough terrain, it may be difficult to insert the cassette because the machine attempts to hold the cassette firmly to prevent vibration.
Entertainment Systems On-screen indicators Playback operation 1. Press the POWER control on the VCP. 2. Insert a videocassette into the VCP. 3. The videocassette should automatically begin playback, and the picture will appear within approximately nine seconds. 4. Press the STOP control to stop playback or press EJECT to remove the cassette. Fast-forward or rewind (no picture) 1. Press the FF/REW control on the VCP. 2. Press the STOP control to stop or press EJECT to remove the cassette.
Entertainment Systems Encore (on remote control) • Press the ENCORE control while in playback mode. The VCP will reverse to the previous five seconds of the selection and then operate at normal playback mode. Auxiliary input jacks The auxiliary input jacks on the AutoVision威 control panel accepts video and audio connectors for all standard video games (Nintendo威, PlayStation威, etc.) Other compatible devices such as DVD players, camcorders and portable CD players can also be connected to the auxiliary jacks.
Entertainment Systems Video source selection The MEDIA control determines which video (VCP or Auxiliary input) is seen on the AutoVision威 screen. When the vehicle ignition is ON and the system is not in VCP mode, the AutoVision威 selects the Auxiliary input as the video source. (If there is not a video source connected to the Auxiliary input jack, the screen will be blank.) AutoPlay feature Your AutoVision威 system is equipped with an AutoPlay Feature.
Entertainment Systems The following are some possible messages that may illuminate on your LED display and their meanings. Illuminates when there is a videocassette in the system during power off. Illuminates when there is a videocassette in the system during power on. Illuminates when a videocassette is ejected from the system. Flashes during emergency mode. Illuminates during power on when there is not a videocassette present in the system.
Entertainment Systems Illuminates when the videocassette is in PLAY mode. Illuminates when the videocassette is in REV (review) mode. Illuminates when the videocassette is in CUE mode. Flashes separately when the videocassette is in ENCORE mode. Displays when: • the thermostat detects an extremely high or low temperature, or • the dew sensor is activated for high humidity In-home use Your AutoVision威 system is UL registered for in-home use.
Entertainment Systems • Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 (877) 848–6434 for assistance. Auxiliary jacks for home use 1. VIDEO OUT Connect this terminal to the VIDEO IN terminal of your display (LCD, TV). 2. DC jack in Connect this jack to the DC source (DC 12V). 3. AUDIO OUT LR Connect these terminal(s) to the AUDIO IN terminals of your display (LCD, TV). 3 1 2 1.
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. VENT: Distributes outside air through the instrument panel vents. FLR: Distributes outside air through the floor vents.
Climate Controls MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. MAX A/C: Uses recirculated air to cool the vehicle. Air flows from the instrument panel vents only.
Climate Controls • Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select MIX. 2. Set the temperature control to maintain comfort. 3. Set the fan speed to HI Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. REAR FAN SPEED ADJUSTMENT (IF EQUIPPED) The rear fan controls adjust the volume of air circulated in the rear of the vehicle.
Lights Lights HEADLAMP CONTROL • The first position turns on the parking, tail, license plate and side marker lamps. • The outer position turns on the headlamps. Battery saver The battery saver will turn off the courtesy lamps in 10 minutes if a door is left open and the key is not in the ignition. The battery saver will also shut off the demand interior lamps 30 minutes after the ignition control has been turned off and key removed.
Lights Always remember to turn on your headlamps at dusk or during inclement weather. The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. Flash to pass Pull toward you slightly to activate and release to deactivate.
Lights AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal.
Lights Front and rear courtesy/reading lamps The dome portion of the lamp, the center light, can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened. The reading lamp portion, the two outer lights, can only be toggled on and off at the lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbs must be marked with an authorized “D.O.T.
Lights Replacing headlamp bulbs (aerodynamic) 1. Make sure headlamp switch is in the OFF position and open the hood. 2. Push each clip tab toward the engine compartment and lift upward to the stop position, then remove the headlamp assembly. 3. Disconnect the electrical connector from the bulb by pulling rearward. 4. Remove the bulb retaining ring by rotating it counterclockwise, and slide the ring off the plastic base. 5. Pull the bulb straight out.
Lights Replacing headlamp bulbs (low series) 1. Make sure headlamp switch is in the OFF position and open the hood. 2. Remove the two headlamp screws and bezel from the headlamp housing. 3. Remove the four headlamp bulb retaining screws and the retaining ring. 4. Remove the headlamp. 5. Disconnect the electrical connector from the bulb and remove the bulb. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/turn signal bulbs 1.
Lights Replacing high-mount brakelamp bulbs The interior cargo lamp (if equipped), on vehicles without a rear headliner, will have to be removed from under the high-mount brakelamp assembly located inside the vehicle. Then: 1. Remove the two screws from the high-mount brakelamp assembly and lift the lamp from the vehicle. 2. Remove the bulb socket from the lamp assembly by turning counterclockwise. 3. Carefully pull the bulb straight out of the socket.
Lights Replacing tail lamp/turn/backup lamp bulbs 1. Turn the headlamp switch to the OFF position and then remove the four screws and the lamp assembly from vehicle. 2. Rotate bulb socket counterclockwise and remove from lamp assembly. 3. Carefully pull the bulb straight out of the socket and push in the new bulb. To install the lamp, follow the removal procedures in reverse order. Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab (if equipped) 1.
Driver Controls Driver Controls MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three times with washer fluid. • a long push and hold: the wipers and washer fluid will be activated for up to ten seconds.
Driver Controls TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package.
Driver Controls 1. Place Velcro hook onto side of aftermarket transmitter opposite of actuator control. 2. Place the transmitter into storage compartment, control down. 3. Place the provided height adaptors onto the back of the GARAGE control as needed. 4. Press the GARAGE control to activate the transmitter. Electronic compass/temperature display (if equipped) Outside air temperature The outside temperature display is contained in the overhead console.
Driver Controls The compass reading may be affected when you drive near large buildings, bridges, power lines and powerful broadcast antenna. Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy. Adjustments may need to be made to the zone and calibration of the compass. Compass zone adjustment 1. Determine which magnetic zone you are in by referring to the zone map. 2. Turn the ignition to the ON position. 3 2 1 15 4 14 13 5 12 6 3.
Driver Controls CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs. However, drivers must not compromise their own or others’ safety when using such equipment. Mobile Communications can enhance personal safety and security when appropriately used, particularly in emergency situations. Safety must be paramount when using mobile communications equipment to avoid negating these benefits.
Driver Controls POWER WINDOWS (IF EQUIPPED) When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window.
Driver Controls Telescoping mirror The spotter mirror has a swivel that allows it to tilt up and down, and also to tilt left and right to increase side and rear visibility. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. The telescoping feature (if equipped) allows the mirror to extend approximately 80 mm (3.15 inches).
Driver Controls SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 48 km/h (30 mph) or more without keeping your foot on the accelerator pedal. Speed control does not work at speeds below 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads that are winding, slippery or unpaved. Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release it. 2.
Driver Controls Increasing speed while using speed control There are two ways to set a higher speed: • Press and hold the SET ACCEL control until you get to the desired speed, then release the control. You can also use the SET ACCEL control to operate the Tap-Up function. Press and release this control to increase the vehicle set speed in increments by 1.6 km/h (1 mph). RES SET ACCEL COAST • Use the accelerator pedal to get to the desired speed.
Driver Controls Turning off speed control There are two ways to turn off the speed control: • Depress the brake pedal. This will not erase your vehicle’s previously set speed. • Press the speed control OFF control. Note: When you turn off the speed control or the ignition, your speed control set speed memory is erased.
Locks and Security Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors.
Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The typical operating range for your remote entry transmitter is approximately 10 meters (33 feet). A decrease in operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle.
Locks and Security Sounding a panic alarm to activate the alarm. Press the control again, or turn the Press ignition to the 1 (ACCESSORY) or 4 (ON) position to deactivate the alarm. Note: The panic alarm will only operate when the ignition is in the 2 (LOCK) or 3 (OFF) position. Replacing the battery The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. To replace the battery: 1.
Locks and Security Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammed because you lost one, or would like to buy additional remote entry transmitters, you can either reprogram them yourself, or take all remote entry transmitters to your authorized dealer for reprogramming. How to reprogram your remote entry transmitters You must have all remote entry transmitters (maximum of four) available before beginning this procedure.
Locks and Security Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door(s) or sound the personal alarm. The illuminated entry system will turn off the interior lights if: • the ignition switch is turned to the 4 (ON) or 1 (ACCESSORY) position, or • the remote transmitter lock control is pressed, or • after 25 seconds of illumination. The dome lamp control (if equipped) must not be set to the off position for the illuminated entry system to operate.
Seating and Safety Restraints Seating and Safety Restraints SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Adjusting the front manual seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving.
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Press to raise or lower the front portion of the seat cushion.
Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Quick release captains chair (7 passenger second row only) To remove the seat: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward.
Seating and Safety Restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the seat while the vehicle is in motion. 1. Position the seat to the floor mount. 2.
Seating and Safety Restraints REAR SEATS Accessing the 3rd, 4th and 5th row seats (if equipped) To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward (2nd row passenger side only).
Seating and Safety Restraints 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the seat assembly. • To remove the 3rd, 4th, and 5th row seats (if equipped), repeat steps 2 through 4. To install the seat: 1. Position the seat in the vehicle. 2.
Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit in the back seat where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2.
Seating and Safety Restraints When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Seating and Safety Restraints After any vehicle collision, the safety belt systems at all outboard seating positions (except the driver position, which does not have this feature) must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function.
Seating and Safety Restraints Front safety belt height adjustment Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder.
Seating and Safety Restraints Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... The driver’s safety belt is not buckled before the ignition switch is turned to the ON position... The driver’s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding...
Seating and Safety Restraints If... The driver’s safety belt is not buckled approximately 5 seconds after the safety belt warning light has turned off... The driver’s safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding... The driver’s safety belt is buckled before the ignition switch is turned to the ON position... Then...
Seating and Safety Restraints Reasons given... “I was in a hurry” “Seat belts don’t work” “Traffic is light” “Belts wrinkle my clothes” “The people I’m with don’t wear belts” “I have an air bag” “I’d rather be thrown clear” Consider... Prime time for an accident. BeltMinder reminds us to take a few seconds to buckle up. Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks.
Seating and Safety Restraints Deactivating/activating the BeltMinder feature Read steps 1 - 5 thoroughly before proceeding with the deactivation/activation programming procedure.
Seating and Safety Restraints will flash 4 times per second for 3 seconds, followed by 3 seconds with the light off, then followed by the airbag warning light flashing 4 times per second for 3 seconds again. 5. After receiving confirmation, the deactivation/activation procedure is complete. Safety belt extension assembly If the safety belt is too short when fully extended, there is a 20 cm (8 inch) safety belt extension assembly that can be added (part number 611C22).
Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Seating and Safety Restraints The National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’s chest and the driver air bag module. Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. To properly position yourself away from the air bag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably.
Seating and Safety Restraints Children and air bags Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions may increase the risk of injury in a collision. Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag.
Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder or sodium compounds which may irritate the skin and eyes, but none of the residue is toxic. While the SRS is designed to help reduce serious injuries, contact with a deploying air bag may also cause abrasions, swelling or temporary hearing loss.
Seating and Safety Restraints Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument Cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit. • The readiness light will not illuminate immediately after ignition is turned on.
Seating and Safety Restraints Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided.
Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts.
Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the shoulder and chest? • Can the child stay seated like this for the whole trip? Types of booster seats There are two types of belt-positioning booster seats: • Those that are back
Seating and Safety Restraints Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs. The shoulder belt should cross the chest, resting snugly on the center of the shoulder. The lap belt should rest low and snug across the hips, never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition.
Seating and Safety Restraints When installing a child safety seat: • Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. Never place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Children 12 and under should be properly restrained in the rear seat whenever possible. 2.
Seating and Safety Restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 5.
Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward and back.
Seating and Safety Restraints Because the last row of seats is not equipped with either child tether or LATCH anchors and is spaced closer to the row of seats in front, Do not use forward-facing or rear-facing child seats (other than belt-positioning boosters) in the last row. Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back.
Seating and Safety Restraints 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position.
Seating and Safety Restraints 6. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 7. Tighten the child safety seat tether strap according to the manufacturer’s instructions. Second row bucket seats (Chateau Quads) The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion. 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2.
Seating and Safety Restraints 3. Clip the tether strap hook to the seat pedestal at the location shown. 4. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 5. Tighten the child safety seat tether strap according to the manufacturer’s instructions. Second, Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion. 1.
Seating and Safety Restraints 3. Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame. 4. Install the child safety seat tightly using the LATCH anchors or safety belts. Follow the instructions in this chapter. 5. Tighten the child safety seat tether strap according to the manufacturer’s instructions.
Seating and Safety Restraints • Seven passenger wagon • Eight passenger wagon • Twelve passenger wagon • Fifteen passenger wagon represents LATCH anchors. represents tether strap anchors.
Seating and Safety Restraints Never attach two LATCH child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death. The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back. Follow the child seat manufacturer’s instructions to properly install a child seat with LATCH attachments.
Driving Driving STARTING Positions of the ignition 1. ACCESSORY, allows the electrical 4 accessories such as the radio to 3 operate while the engine is not 5 running. 2. LOCK, locks the automatic 2 transmission gearshift lever and allows key removal. 1 3. OFF, shuts off the engine and all accessories without locking the steering wheel. This position also allows the automatic transmission shift lever to be moved from the P (Park) position without the brake pedal being depressed.
Driving Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. See Guarding against exhaust fumes in this chapter for more instructions.
Driving • Make sure the gearshift is in P (Park). • Turn the key to 4 (ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the Starting the engine 1. Turn the key to 4 (ON) without turning the key to 5 (START). 2. Turn the key to 5 (START), then release the key as soon as the engine starts. Excessive cranking could damage the starter.
Driving Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again. If the engine still fails to start, press the accelerator to the floor and try again; this will allow the engine to crank with the fuel shut off in case the engine is flooded with fuel. Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23° C (-10° F) or below.
Driving keeping the brakes from locking. Noise from the ABS pump motor and brake pedal pulsation may be observed during ABS braking; this is normal and should be no reason for concern. ABS warning lamp The ABS lamp in the instrument cluster momentarily illuminates ABS when the ignition is turned on. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. Even when the ABS is disabled, normal braking is still effective.
Driving The parking brake is not recommended to stop a moving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles.
Driving AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) when the ignition is in the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out of P (Park) with ignition in the ON position and the brake pedal depressed: 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Insert the key and turn it to OFF.
Driving Understanding the gearshift positions of the 4–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift strategy offers the optimal transmission operation and shift quality. When the vehicle’s battery has been disconnected for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected.
Driving N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever. This transmission control indicator light (TCIL) will illuminate on the end of the gearshift.
Driving • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Will not downshift into 1 (First) at high speeds; allows for 1 (First) when vehicle reaches slower speeds. Forced downshifts • Allowed in (Overdrive) or Drive. • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear.
Driving Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. Understanding the shift positions of the 5–speed automatic transmission (if equipped - diesel engines only) P (Park) This position locks the transmission and prevents the rear wheels from turning.
Driving D (Drive) without Overdrive D (Drive) without Overdrive can be activated by pressing the transmission control switch (TCS) on the end of the gearshift lever. OVERDRIVE OFF • This position allows for all forward gears except overdrive. • The OFF lamp on the gearshift lever is illuminated. OVERDRIVE • Provides engine braking. • Use when driving conditions cause excessive shifting from O/D to other gears.
Driving DRIVING THROUGH WATER If driving through deep or standing water is unavoidable, proceed very slowly especially if the depth is not known. Never drive through water that is higher than the bottom of the hubs (for trucks) or the bottom of the wheel rims (for cars). Traction or brake capability may be limited and your vehicle may stall. Water may also enter your engine’s air intake and severely damage your engine.
Driving VEHICLE LOADING – WITH AND WITHOUT A TRAILER This section will guide you in the proper loading of your vehicle and/or trailer, to keep your loaded vehicle weight within its design rating capability, with or without a trailer. Properly loading your vehicle will provide maximum return of vehicle design performance.
Driving Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership. GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers.
Driving GCW (Gross Combined Weight) – is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer. GCWR (Gross Combined Weight Rating) – is the maximum allowable weight of the vehicle and the loaded trailer – including all cargo and passengers – that the vehicle can handle without risking damage. (Important: The towing vehicle’s braking system is rated for operation at GVWR, not at GCWR.
Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter. Loaded vehicles may handle differently than unloaded vehicles.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-150 Regular Van (6700 GVWR) 5216 4.6L 3.55 2903 (6400) 5.52 (60) (11500) 5443 5.4L 3.55 3084 (6800) 5.52 (60) (12000) E-150 Regular Van (Crew) (6700 GVWR) 5216 4.6L 3.55 2812 (6200) 5.52 (60) (11500) 5443 5.4L 3.55 2994 (6600) 5.52 (60) (12000) E-150 Regular Van (7000 GVWR) 5216 4.6L 3.55 2948 (6500) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-250 Regular Van (Crew) (8600 GVWR) 4990 4.6L 4.10 2404 (5300) 5.52 (60) (11000) 5897 5.4L 3.73 3266 (7200) 5.52 (60) (13000) E-250 Extended Van (7300 GVWR) 4763 4.6L 3.73 2268 (5000) 5.52 (60) (10500) E-250 Extended Van (8600 GVWR) 4990 4.6L 4.10 2449 (5400) 5.52 (60) (11000) 5897 5.4L 3.73 3311 (7300) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Regular Van (Crew) (9500 GVWR) 5443 5.4L 3.55 2767 (6100) 5.52 (60) (12000) 5897 5.4L 4.10 3221 (7100) 5.52 (60) (13000) 6804 4082 (9000) 5.52 (60) 6.8L 3.73 (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Extended Van (9400 GVWR) 5443 5.4L 3.55 2812 (6200) 5.52 (60) (12000) 5897 5.4L 4.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Regular Wagon (8–passenger) (8600 GVWR) 5897 5.4L 3.73 3130 (6900) 5.52 (60) (13000) E-350 Regular Wagon (8–passenger) (8700 GVWR) 6804 6.8L 3.73 3992 (8800) 5.52 (60) (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Regular Wagon (12–passenger) (8700 GVWR) 5897 5.4L 3.73 3084 (6800) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Extended Wagon (15–passenger) (9300 GVWR) 6804 6.8L 3.73 3810 (8400) 5.52 (60) (15000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Cutaway (138” wheelbase, single rear wheel) (9600 GVWR) 5897 5.4L 4.10 3583 (7900) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Chassis Cab (138” wheelbase, dual rear wheel) (10700 GVWR) 5897 5.4L 4.10 3493 (7700) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Stripped Chassis (158” wheelbase, dual rear wheel) (11500 GVWR) 5897 5.4L 4.10 3447 (7600) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) E-350 Stripped Chassis (138” wheelbase) (10000 GVWR) 5897 5.4L 4.10 3856 (8500) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.52 (60) (18500) E-350 Stripped Chassis (158” wheelbase) (10000 GVWR) 5897 5.4L 4.10 3810 (8400) 5.52 (60) (13000) 8391 6.8L 4.10 4536 (10000) 5.
Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - kg Trailer Weight trailer - m2 ratio (lbs.) (ft2) - kg (lbs.) Maximum trailer weight for all cutaway (E-350 and E-450) vehicles must be calculated by subtracting the weight of the vehicle (including incomplete vehicle weight and payload which includes second unit body weight, cargo and passengers) from the GCW.
Driving Safety chains Always connect the trailer’s safety chains to the frame or hook retainers of the vehicle hitch. To connect the trailer’s safety chains, cross the chains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agency gives to you. Do not attach safety chains to the bumper.
Driving • To eliminate excessive shifting, use a lower gear. This will also assist in transmission cooling. • Anticipate stops and brake gradually. When descending long, steep downhill grades, always use a lower gear to provide engine braking to save wear on brakes. Use Drive (Overdrive OFF) on moderately steep hills, Second (2) on steep hills, and First (1) on very steep hills. Do not apply your brakes continuously, as they may overheat and become less effective.
Driving Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water. Reconnect the wiring to the trailer after the trailer is removed from the water. When backing down a ramp during boat launching or retrieval: • do not allow the static water level to rise above the bottom edge of the rear bumper. • do not allow waves to break higher than 15 cm (6 inches) above the bottom edge of the rear bumper.
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty.
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140. Canadian customers who need to obtain reimbursement information, call 1–800–665–2006.
Roadside Emergencies Except for commercial stripped chassis vehicles, this switch is located in the front passenger’s footwell, by the kick panel. On commercial stripped chassis vehicles, this switch is located on a bracket above the brake pedal. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. Turn the ignition ON. 5. Wait a few seconds and return the key to OFF. 6.
Roadside Emergencies FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within 15 the fuse. Check the appropriate fuses before replacing any electrical components. Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.
Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 The fuses are coded as follows.
Roadside Emergencies Fuse/Relay Location 6 Fuse Amp Rating 10A 7 8 10A 30A 9 30A 10 20A 11 15A 12 15A 13 15A 14 15 5A 5A 16 17 18 19 20 21 22 30A 5A — — 10A — 15A 23 20A Passenger Compartment Fuse Panel Description Brake-shift interlock, Speed control (gasoline engine only) Multi-function switch, Turn signals Radio capacitor(s), Ignition coil, Powertrain Control Module (PCM) diode, PCM power relay, Auxiliary PCM (APCM) (Diesel engine only) Wiper control module, Windshield wiper motor Mai
Roadside Emergencies Fuse/Relay Location 24 25 26 27 28 29 30 31 32 33 Fuse Amp Rating — 10A 20A 5A — 20A 15A 10A 20A 10A 34 35 36 37 38 39 20A 30A 5A — — 10A 40 20A 41 42 43 30A — 20A circuit breaker — 44 Passenger Compartment Fuse Panel Description Not used Left headlamp (low beam) Cigar lighter, Diagnostics Radio Not used Power point #4 (console) Headlamps (high beam indicator) Right headlamp (low beam) Power point #1 (instrument panel) Starter solenoid (gasoline engine only)/Start relay (diesel
Roadside Emergencies Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high current fuses.
Roadside Emergencies Fuse/Relay Location 3 Fuse Amp Rating 10A* 4 20A* 5 6 7 15A* 2A* 60A** 8 9 10 11 40A** 50A** 30A** 60A** 12 13 14 15 16 17 60A** 20A** 50A** 30A** — 50A** 18 60A** 19 20 50A** 60A** 21 22 30A** 60A** 148 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus) Power Distribution Box Description Daytime Running Lamps (DRL) module, A/C clutch Natural Gas Vehicle (NGV) tank solenoids (natural gas vehicle only) Horn relay Brake pressure switch Ignition switch, F
Roadside Emergencies Fuse/Relay Location 23 24 Fuse Amp Rating 10A* 20A* 25 — 26 20A* 27 10A* 28 — A — B — C — D — E — F — G — H — J — K — * Mini fuses ** Maxi fuses Power Distribution Box Description Alternator Trailer tow running lamps and back-up lamp relays Not used Trailer tow turn signals PCM Not used Fuel pump relay Horn relay Trailer back-up lamps relay Trailer running lamps relay Trailer battery charge relay IDM relay (Diesel only) PCM relay Blower motor relay Accessory delay relay Start relay (
Roadside Emergencies The relays are coded as follows: Relay location 1 2 3 4 Description Interior lamps Open Roof marker lamps Battery saver Engine compartment relay module The engine compartment relay module is located in one of two places depending on which type of engine your vehicle is equipped with: • Gasoline engine: driver side of the engine compartment above the brake master cylinder. • Diesel engine: passenger side of the engine compartment behind the power distribution box.
Roadside Emergencies CHANGING A FLAT TIRE If you get a flat tire while driving: • do not brake heavily. • gradually decrease the vehicle’s speed. • hold the steering wheel firmly. • slowly move to a safe place on the side of the road. The use of tire sealants may damage your tires. Dissimilar spare tire/wheel information Failure to follow these guidelines could result in an increased risk of loss of vehicle control, injury or death. Your vehicle may be equipped with a dissimilar spare tire/wheel.
Roadside Emergencies • Wet weather driving capability • All-Wheel Driving Capability (if applicable) • Load Leveling Adjustment (if applicable) When driving with the dissimilar spare tire/wheel additional caution should be given to: • Towing a trailer • Driving vehicles equipped with a camper body • Driving vehicles with a load on the cargo rack Drive cautiously when using a dissimilar spare tire/wheel and seek service as soon as possible.
Roadside Emergencies Tire change procedure Preparing to change the tire To help prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 1. Park on a level surface. 2. Activate the warning flashers. 3. Place the gearshift in P (Park). 4. Apply the parking brake and turn the engine off. 5.
Roadside Emergencies • non-chassis cab vehicles: jack is located in the rear right-hand side of the cargo area. • E-350 chassis cab vehicles(if equipped): jack is strapped to a bracket behind the driver’s seat.
Roadside Emergencies 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground. Replacing the tire 1.
Roadside Emergencies Rear axle jacking points - All models except E-350 Dual Rear Wheel (DRW) and E-450: Rear axle jacking points - E-350 Dual Rear Wheel (DRW) and E-450: Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. • Raise the jack until the wheel is completely off the ground.
Roadside Emergencies If your vehicle has single rear wheels, thread the lug nuts on the studs with the beveled face toward the wheel. If your vehicle has dual rear wheels, thread the two element swiveling lug nuts on the studs with the flange facing toward the wheel. 3. Use the lug nut wrench to screw the lug nut snugly against the wheel. 4. Lower the vehicle by turning the jack handle counterclockwise. 5.
Roadside Emergencies 2. Slide the wheel partially under the vehicle and install the retainer through the wheel center. Pull on the cable to align the components at the end of the cable. 3. Turn the jack handle clockwise until the tire is raised to its stowed position underneath the vehicle. The effort to turn the jack handle increases significantly and the spare tire carrier ratchets or slips when the tire is raised to the maximum tightness.
Roadside Emergencies On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads. When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel.
Roadside Emergencies Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy. As a result, the transmission may have firm and/or soft shifts. This operation is considered normal and will not affect function or durability of the transmission. Over time, the adaptive learning process will fully update transmission operation. 1. Use only a 12–volt supply to start your vehicle. 2.
Roadside Emergencies + + – – 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. + + – – 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery.
Roadside Emergencies + + – – 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second cable to the negative (-) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery. 5.
Roadside Emergencies Removing the jumper cables + + – – Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. + + – – 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery.
Roadside Emergencies + + – – 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. + + – – 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.
Customer Assistance Customer Assistance GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer for warranty repairs. While any Ford dealership handling your vehicle line will provide warranty service, we recommend you return to your selling dealer who wants to ensure your continued satisfaction. Please note that certain warranty repairs require special training and/or equipment, so not all dealers are authorized to perform all warranty repairs.
Customer Assistance Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www.ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Relationship Center P.O.
Customer Assistance In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss Warranty Act, or to the extent allowed by state law, before pursuing replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss Warranty Act or state replacement or repurchase laws.
Customer Assistance The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Customer Assistance from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. What the Board needs To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form. Some states will require you to use certified mail, with return receipt requested.
Customer Assistance Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board. Since the Board generally meets once a month, it may take longer for the Board to consider some cases.
Customer Assistance In the CAMVAP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the parties, make decisions and, when appropriate, render awards to resolve disputes. CAMVAP decisions are fast, fair, and final; the arbitrator’s award is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces.
Customer Assistance ORDERING ADDITIONAL OWNER’S LITERATURE To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATED P.O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website: www.helminc.com. (Items in this catalog may be purchased by credit card, check or money order.
Customer Assistance 3. The vehicle is out of service for repair of nonconformities for a total of more than 30 calendar days (not necessarily all at one time) In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 REPORTING SAFETY DEFECTS (U.S.
Cleaning Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash a vehicle that is “hot to the touch” or during exposure to strong, direct sunlight.
Cleaning • Do not allow paint sealant to come in contact with the sliding door electrical contact switches. Paint sealant or other contaminants could interfere with the proper operation of the power locks or radio speakers. If necessary, clean the contacts with Motorcraft Bug and Tar Remover (ZC-42) to remove any sealant. Do not use any abrasives on the contact surfaces. PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.
Cleaning • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts.
Cleaning • Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel.
Cleaning Do not use cleaning solvents, bleach or dye on the vehicle’s seatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over the leather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft Deluxe Leather Care Kit (ZC-11–D), available from your authorized dealer.
Cleaning Motorcraft Extra Strength Upholstery Cleaner (not available in Canada) (ZC-41) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (ZC-13) Moto
Maintenance and Specifications Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check your Warranty Guide/Owner Information Guide to find out which parts and services are covered.
Maintenance and Specifications OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3. Lift the hood and secure it with the prop rod. IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.
Maintenance and Specifications 1. 2. 3. 4. 5. 6. 7. 8. 9. Windshield washer fluid reservoir Engine oil filler cap Automatic transmission fluid dipstick Air filter assembly Engine oil dipstick Power steering fluid reservoir Brake fluid reservoir Engine coolant reservoir Battery WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2.
Maintenance and Specifications Washer fluids containing non-methanol antifreeze agents should be used only if they provide cold weather protection without damaging the vehicle’s paint finish, wiper blades or washer system. If you operate your vehicle in temperatures below 4.5° C (40° F), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident.
Maintenance and Specifications • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil.
Maintenance and Specifications Engine oil and filter recommendations Look for this certification trademark. Use SAE 5W-20 engine oil. Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates and only for frame mounted deep cycle auxiliary batteries, check the battery electrolyte level. Note: This does not apply to production frame mounted or underhood batteries. Refer to the Scheduled Maintenance Guide for the service interval schedules.
Maintenance and Specifications When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Maintenance and Specifications RN LE A TU D RE If the battery has been disconnected or a new battery has been installed, the clock and radio settings must be reset once the battery is reconnected. • Always dispose of automotive batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.
Maintenance and Specifications When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL LEVEL • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter.
Maintenance and Specifications Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S.
Maintenance and Specifications coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. 1. Before you begin, turn the engine off and let it cool. 2.
Maintenance and Specifications Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recycling and disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section.
Maintenance and Specifications What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. indicator light will • The illuminate.
Maintenance and Specifications Never remove the coolant reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank.
Maintenance and Specifications • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. • Avoid inhaling fuel vapors.
Maintenance and Specifications • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position. Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/4 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2.
Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Do not use fuel containing methanol. It can damage critical fuel system components. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based additives. Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty.
Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • The indicator may come on.
Maintenance and Specifications amount of fuel in a full tank and a tank when the fuel gauge indicates empty. Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range.
Maintenance and Specifications economy under current driving conditions. Additionally, keeping records during summer and winter will show how temperature impacts fuel economy. In general, lower temperatures give lower fuel economy. Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits • Smooth, moderate operation can yield up to 10% savings in fuel.
Maintenance and Specifications • Perform all regularly scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
Maintenance and Specifications • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds. • Have the items listed in your Scheduled Maintenance Guide performed according to the specified schedule. The scheduled maintenance items listed in the Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system.
Maintenance and Specifications environment by ensuring that your vehicle continues to meet government emission standards. The OBD-II system also assists the service technician in properly servicing your vehicle. When the Check engine/Service engine soon light illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause your Check engine/Service engine soon light to illuminate. Examples are: 1. The vehicle has run out of fuel. (The engine may misfire or run poorly.) 2.
Maintenance and Specifications FULL COLD CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON威 ATF. Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range. 2.
Maintenance and Specifications BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels below the “MAX” line MAX that do not trigger the brake system warning lamp are within the normal operating range, there is no need to add fluid. If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately.
Maintenance and Specifications 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature.
Maintenance and Specifications Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used. The type of fluid used is normally indicated on the dipstick and also in the Lubricant specifications section in this chapter. Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct.
Maintenance and Specifications Automatic transmission fluid filter (if equipped) The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the driver’s side of the transmission. Refer to the Scheduled Maintenance Guide for service intervals. To replace the transmission filter: 1. Shut off the engine. 2. Unscrew remote filter housing. 3. Replace filter with a new authorized Motorcraft filter element. Refer to the Motorcraft part numbers chart in this chapter. 4.
Maintenance and Specifications Changing the air filter element 1. Disconnect the fresh air inlet tube from the radiator support. 2. Loosen the clamp that secures the two halves of the air filter housing together. 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing.
Maintenance and Specifications These Tire Quality Grades are determined by standards that the United States Department of Transportation has set. Tire Quality Grades apply to new pneumatic tires for use on passenger cars. They do not apply to deep tread, winter-type snow tires, space-saver or temporary use spare tires, tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S.
Maintenance and Specifications Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law. The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
Maintenance and Specifications INFORMATION CONTAINED ON THE TIRE SIDEWALL Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a U.S. DOT Tire Identification Number for safety standard certification and in case of a recall. Information on “P” type tires P215/65R15 95H is an example of a tire size, load index and speed rating.
Maintenance and Specifications 7. H: Indicates the tire’s speed rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time under a standard condition of load and inflation pressure. The tires on your vehicle may operate at different conditions for load and inflation pressure. These speed ratings may need to be adjusted for the difference in conditions. The ratings range from 159 km/h (99 mph) to 299 km/h (186 mph).
Maintenance and Specifications sidewall. Tire manufacturers also must indicate the ply materials in the tire and the sidewall, which include steel, nylon, polyester, and others. 11. Maximum Load: Indicates the maximum load in kilograms and pounds that can be carried by the tire. Refer to the tire label or the safety certification label, located on the B-Pillar or the driver’s door, for the correct tire pressure for your vehicle 12.
Maintenance and Specifications Additional information contained on the tire sidewall for “LT” type tires “LT” type tires have some additional information than those of “P” type tires; these differences are described below: 1. LT: Indicates a tire, designated by the Tire and Rim Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation Limits: Indicates the tires load-carrying capabilities and its inflation limits. 3. Maximum Load Dual kg (lbs.
Maintenance and Specifications Information on “T” type tires T145/80D16 is an example of a tire size. Note: The temporary tire size for your vehicle may be different than this example. 1. T: Indicates a type of tire, designated by the Tire and Rim Association (T&RA), that is intended for temporary service on cars, SUVs, minivans and light trucks. 2. 145: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 3.
Maintenance and Specifications Use the recommended cold inflation pressure for optimum tire performance and wear. Under-inflation or over-inflation may cause uneven treadwear patterns. Under-inflation is the most common cause of tire failures and may result in severe tire cracking, tread separation or ⬙blowout⬙, with unexpected loss of vehicle control and increased risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tire.
Maintenance and Specifications 6. Visually inspect the tires to make sure there are no nails or other objects embedded that could poke a hole in the tire and cause an air leak. 7. Check the sidewalls to make sure there are no gouges, cuts, bulges or other irregularities. Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires.
Maintenance and Specifications Tire and wheel alignment A bad jolt from hitting a curb or pothole can cause the front end of your vehicle to become misaligned or damage to your tires. If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln/Mercury dealer check the wheel alignment periodically.
Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 221 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus)
Maintenance and Specifications Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be equipped with a dissimilar spare tire/wheel.
Maintenance and Specifications • Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced. Tire Replacement Requirements Your vehicle is equipped with tires designed to provide safe ride and handling capability.
Maintenance and Specifications Tire explosions can cause death, personal injury or property damage. Do not allow anyone to stand near, directly ahead or behind the spinning tire. Never spin the tires in excess of the 55 km/h (35 mph) point indicated on the speedometer. Highway hazards No matter how carefully you drive there’s always the possibility that you may eventually have a flat tire on the highway. Drive slowly to the closest safe area out of traffic.
Maintenance and Specifications • Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains. MOTORCRAFT PART NUMBERS Component1 4.6L V8 engine 5.4L V8 engine 6.
Maintenance and Specifications Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used. Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. 4 Only available with 6.0L Diesel engine/TorqShift transmission. Part number is FT-145.
Maintenance and Specifications Fluid Ford Part Application Name Motorcraft 4.6L V8 engine Engine coolant-gasoline Premium Gold Engine Coolant engine 1 (yellow-colored) 4.6L V8 engine with aux rear heat Engine coolant-diesel engine Power steering fluid Capacity 23.7L (25.0 quarts) 1 row – 22.6L (23.8 quarts)8 25.7L (27.2 quarts) 1 row – 24.6L (26.0 quarts)8 5.4L V8 engine 27.4L (29.0 quarts) 1 row – 26.3L (27.8 quarts)8 5.4L V8 engine 29.4L (31.0 with aux rear quarts) heat 1 row – 28.3L (29.8 quarts)8 6.
Maintenance and Specifications Fluid Rear axle4 Ford Part Name Motorcraft SAE 75W-90 Fuel Efficient High Performance Synthetic rear axle lubricant2 SAE 75W-140 Synthetic Rear Axle Lubricant 2 SAE 90 Hypoid Gear Oil (axles shown are all limited slip) 4 SAE 80W-90 Premium Rear Axle Lubricant 228 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus) Application Capacity Visteon 8.8/9.75 2.6 (5.
Maintenance and Specifications Fluid Fuel tank Transmission fluid 6 Windshield washer fluid Ford Part Name N/A Application Capacity All regular and extended length vans and wagons 138 inch wheelbase (except E-Super Duty) 158 inch wheelbase (except E-Super Duty) 176 inch wheelbase (except E-Super Duty) 158 inch and 176 inch wheelbase (E-Super Duty) Automatic (4R70/75 E-W) 132.4L (35.
Maintenance and Specifications 1 Add the coolant type originally equipped in your vehicle. If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in water.
Maintenance and Specifications 8 If your vehicle is equipped with a single row radiator, there will be a label on the top side of the radiator indicating “1 Row Radiator”. 9 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark.
Maintenance and Specifications Item Lock cylinders Power steering fluid Automatic transmission (4R100) 1 Automatic transmission (4R70/75 E-W) Ford part name Motorcraft Penetrating and Lock Lubricant Motorcraft MERCON威 ATF Motorcraft MERCON威 ATF Ford part number Motorcraft XL-1 Ford specification none XT-2-QDX MERCON威 XT-2-QDX MERCON威 Motorcraft MERCON威V ATF XT-5-QM MERCON威V Motorcraft MERCON威 SP ATF XT-6–QSP MERCON威 SP WSS-M2C919–D Motorcraft Silicone Brake Caliper Grease and Dielectric Compo
Maintenance and Specifications Item Dana M70HD (M273HD) E-350 DSO Dana M60 (M248) E-250/350 DSO limited slip3 Dana Limited Slip Axles3 M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 Dana conventional axles M60 (M248) E-250/350 M70FF (M267FF) E-350 M70HD (M273HD) E-450 Windshield washer fluid Ford part name SAE 75W-140 Synthetic Rear Axle Lubricant Ford part number XY-75W140–QL Ford specification WSL-M2C192–A SAE 90 Hypoid Gear Oil C6AZ-19580–E ESW-M2C105–E SAE 80W-90 Premium Rear Axle
Maintenance and Specifications 1 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenance Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON威 and MERCON威 V.
Maintenance and Specifications VEHICLE DIMENSIONS Van/wagon models (1) Overall height (2) Track front/rear (3) Overall width (excluding mirrors) (4) Wheelbase (5) Overall length E-150 E-250 E-350 2050 mm (80.7 2118 mm (83.4 2136 mm in) in) (84.1 in) 1763 (69.4)/1707 1763 1763 mm (67.2 in) (69.4)/1692 mm (69.4)/1687 (66.6 in) mm (66.4 in) 2014 mm (79.3 in) 3505 mm (138 in) Regular van, 5381 mm (211.8 in) Extended, 5889 mm (231.
Maintenance and Specifications 4 5 Cutaway/commercial stripped chassis models Dimension (1) Overall height (2) Track (Front / Rear) E-250 Body style E-350 E-450 Super Duty Refer to Body Builder for specifications. 1763 mm (69.4 in)/ Cutaway 1 692 mm (66.6 in) 1763 mm (69.4 in)/SRW 1831 mm (72.1 in) — DRW 1859 mm (73.2 in) Stripped Chassis 1763 mm (69.4 in)/SRW 1687 mm (66.4 in) — DRW 1859 mm (73.2 in) 236 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus) 1763 mm (69.
Maintenance and Specifications (3) Overall width (4) Wheelbase (5) Overall length Body style Refer to Body Builder for specifications. 3150 mm (124 in) 3505 mm 4013 mm (138 in) (158 in) 4013 mm 4470 mm (158 in) (176 in) 4470 mm (176 in) Refer to Body Builder for specifications.
Maintenance and Specifications Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle. In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers.
Maintenance and Specifications Code U T E J H D R Transmission Description Automatic 4–speed overdrive Automatic 4–speed overdrive Automatic 4–speed overdrive Automatic 5–speed overdrive Electric One speed electric Automatic 5–speed overdrive Automatic 5–speed overdrive (4R70W) (4R44E) (4R100) (5R55E) (5R44E) (5R55S) PASSENGER CAR APPLICATION: Code R W A E J L P X Y 5 U A Transmission/Transaxle Description Front wheel drive manual transaxle 5–speed overdrive (MTX75) 5–speed overdrive (M5) Front wheel d
Accessories Accessories GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Accessories Splash guards Step bars Tonneau covers Truck caps Wheels Interior style Cell phone holders Consoles Electrochromatic compass/temperature interior mirrors Floor mats Interior trim kits Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harne
Accessories Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GAWR as indicated on the Safety Compliance Cer
Index Index A Accessory delay ..........................65 Air bag supplemental restraint system ....................................91, 96 and child safety seats ..............93 description ..........................91, 96 disposal ......................................95 driver air bag ............................93 indicator light ...........................95 operation ...................................93 passenger air bag .....................93 Air cleaner filter .......
Index wheels ......................................176 wiper blades ............................177 Climate control (see Air conditioning or Heating) ......49, 51 Clock adjust 6-CD in dash .............................25 AM/FM .......................................18 AM/FM/CD .................................22 AM/FM/Tape ..............................19 Compass, electronic ....................62 calibration .................................63 set zone adjustment .................63 Console overhead ......
Index specifications ..................231, 234 Exhaust fumes ..........................114 F Fail safe cooling ........................194 Fluid capacities .........................226 Four-Wheel Drive vehicles preparing to drive your vehicle .....................................116 Fuel ............................................195 calculating fuel economy .......199 cap ...........................................197 capacity ...................................226 choosing the right fuel ...........
Index J P Jump-starting your vehicle ......159 Parking brake ............................115 Parts (see Motorcraft parts) ....225 Power distribution box (see Fuses) ...............................147 Power door locks ........................70 Power Point Cigar lighter ..............................64 Power steering ..........................116 fluid, checking and adding ....205 fluid, refill capacity ................226 fluid, specifications .........231, 234 Power Windows ...........................
Index for adults .............................82–83 for children .........................95, 97 lap belt ......................................85 safety belt maintenance ...........90 warning light and chime ..........86 Safety seats for children ............99 Seat belts (see Safety restraints) ....................................81 Seats ............................................75 child safety seats ......................99 front seats .................................75 Servicing your vehicle .......
Index Water, Driving through .............124 Windows power .........................................65 Windshield washer fluid and wipers ..........................................60 248 2004 Econoline (eco) Owners Guide (post-2002-fmt) USA English (fus) checking and adding fluid .....183 replacing wiper blades .............60 Wrecker towing .........................
