Manual

13
2 Cut the blanks out using a bandsaw or a coping
saw. Cut the top body profile first. Temporarily glue the
side pieces back on the blank using a small drop of hot
glue. This will keep the edges of the blank square when
cutting the side profile. Cut the side profile; then pry the
top and bottom pieces from the body and scrape off
any glue. Cut the side profile for the head. Save the
excess w
ood.
1 Photocopy the pattern at 100% of its original
size, then trace the side and top body profiles to a
2
1
⁄4”x 6
3
⁄4” x 4” block of butternut or other hard-
wood of your choice. Next, trace the side profile of
the head to a 2
1
⁄2” x 3
5
⁄8” x 1
5
⁄8” block of butternut.
3 Use a soft lead pencil or felt tip pen and
draw a centerline. Also, measure and mark the
center point of the line in the neck area.
4 Drill a hole at the center point measured in
the previous step. Use a 1/8
”
drill bit and drill a
hole approximately 1
1
⁄4” deep.
R
otary Accessory Shaft Dia. Part No.
Typhoon
®
Carbide Burs
Cylinder (coarse) 1/4″ KB14522 or
S
mooth Top Cylinder (fine) 1/4
″ K
B14533
Sphere (coarse) 1/4
″ KB14395 or
Ball Nose (coarse) 1/4
″ KB14716 or
K
B14712
Sanding Sleeve (coarse) 1/4
″ KB43535-
Change: Substitute Smooth Cut Cylinder KB14544
Sphere (fine) 1/4″ KB14313 or
Ball Nose (fine) 1/8
″ KB18715
Flame (fine) 1/8
″ KB18915 or
Rotary Accessory Shaft Dia. Part No.
CeramCut Blue
®
Stones
I
nverted Cone (fine) 1/8
″ C
K8322 or
Inverted Cone (fine) 3/32
″ CK322
Diamond Point
F
lame 3/32
″ P
D22, PD12 or
Smooth Top Cylinder 3/32
″ PD15
Sanding Rolls
(
coarse, med., fine) CRL4C, CRLM, CRLF
Split Sanding Mandrel 1/8
″ M26 or
Split Sanding Mandrel 3/32
″ M23