User Manual

10
WWW.FORNEYIND.COM
WARRANTY ................................................................................................................................................ 4
SAFETY SUMMARY .....................................................................................................................................5
PRINCIPAL SAFETY STANDARDS ............................................................................................................5
CALIFORNIA PROPOSITION 65 WARNING ............................................................................................5
EMF INFORMATION..............................................................................................................................5
PERSONAL PROTECTION ......................................................................................................................6
FIRE PREVENTION .................................................................................................................................7
HIGH FREQUENCY RADIATION .............................................................................................................8
ARC WELDING .....................................................................................................................................8
ELECTRIC SHOCK .................................................................................................................................. 8
NOISE ..................................................................................................................................................9
ADDITIONAL SAFETY INFORMATION ....................................................................................................9
TABLE OF CONTENTS ................................................................................................................................10
INSTALLATION ..........................................................................................................................................11
WELDER SPECIFICATIONS ..................................................................................................................11
SITE SELECTION ................................................................................................................................. 11
POWER SOURCE CONNECTION ........................................................................................................11
VENTILATION .....................................................................................................................................11
ADDITIONAL WARNINGS ...................................................................................................................12
ASSEMBLY ................................................................................................................................................ 12
TORCH CONNECTION .......................................................................................................................12
GAS CYLINDER AND REGULATOR CONNECTION ...............................................................................12
SHIELDING GAS GUIDE ......................................................................................................................13
WIRE LOADING .................................................................................................................................. 13
REPLACING THE WIRE LINER ...............................................................................................................14
HOW TO CHOOSE THE WIRE LINER FOR DIRECT AND EURO CONNECT TORCHES .............................14
FLUXCORE WIRE WELDING (FCAW) ....................................................................................................14
MIG WELDING (GMAW) .....................................................................................................................14
MIG WELDING (GMAW) WELDING SETTING CHART ...........................................................................15
OPERATION ..............................................................................................................................................16
DESCRIPTION .....................................................................................................................................16
WELDER CONTROLS ...........................................................................................................................16
THERMAL OVERLOAD PROTECTION .................................................................................................... 16
TECHNICAL DATA INFORMATION GUIDE ............................................................................................17
WELDING PREPARATION ....................................................................................................................17
FACTORS TO CONSIDER FOR BEST WELDING RESULTS .......................................................................17
ALUMINUM WELDING ........................................................................................................................18
MAINTENANCE & SERVICING ...................................................................................................................18
GENERAL MAINTENANCE ..................................................................................................................18
TROUBLSHOOTING ...................................................................................................................................19
WIRING DIAGRAM ...................................................................................................................................21
TOOLS AND SPARE PARTS LIST ..................................................................................................................22
PARTS DIAGRAM ......................................................................................................................................23
MIG GUN TORCH SPARE PARTS LIST ..........................................................................................................24
USER NOTES ............................................................................................................................................25
Table of Contents