Tank Sentinel ® Installation (TS-2001, TS-1001, TS-508, TS-504 & TS-750) Guide Automatic Tank Gauge / Leak Detection System TS-1001 TANK SENTINEL INCON Part Number: 000-1050 Rev. E Copyright © January 2004 Printed in the U.S.A.
NOTICE INCON has strived to produce the finest possible manual for you, and to ensure that the information contained in it is complete and accurate. However, INCON makes no expressed or implied warranty with regard to its contents. INCON assumes no liability for errors or omissions, or for any damages, direct or consequential, that result from the use of this document or the equipment which it describes. This document contains proprietary information and is protected by copyright. All rights are reserved.
Contents P Preface ................................................................................................. P-1 Graphic Symbol Conventions ..................................................................................... P-1 1 Installation Overview ........................................................................... 1-1 Product Description — TS-504 ...................................................................................1-3 Product Description — TS-508 ........................
P PREFACE — Important – Read Read and follow the entire instructions in this manual before installing or working on this equipment. Certified Installer/Service Person: Only an INCON certified installer or service person is allowed to access both the user interface kepad and areas internal to the Tank Sentinel™ console. Station Owner/Operator: The station owner or operator of the Tank Sentinel™ console is only allowed to access the user interface keypad.
Read this – Before you Begin Product Legend (codes used in this manual): T1 = for TS-1001 UST Tank Sentinel® ATG and Leak Detection System T2 = for TS-2001 UST Tank Sentinel® ATG and Leak Detection System T4 = for TS-504 AST Tank Sentinel® Inventory Monitoring System T7 = for TS-750 UST Tank Sentinel® Tank Monitoring and Compliance Kit T8 = for TS-508 UST Tank Sentinel® Inventory Monitoring System none = for all products Abbreviations (used in this manual): AST UST ATG I.S.
1 Installation Overview Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Before You Get Started It is important to follow the instructions in this manual. They have been prepared to help you install the Tank Sentinel® system successfully, so that it will operate safely and effectively. Please read the entire manual carefully. Failure to follow the instructions in this manual can result in faulty operation, equipment damage, injury, or death.
Safety Instructions CAUTION Read the installation instructions carefully. The Tank Sentinel system is designed to be safe when correctly installed. It is possible to create explosion hazards, health hazards, risk of death, and environmental hazards through incorrect installation. CAUTION You must comply with state and local electrical codes as well as the your National Electrical Code (U.S.A. – NFPA 70) and Automotive and Marine Service Station Code (U.S.A.
Product Description — TS-504 The INCON Tank Sentinel model TS-504 (T4) is an automatic and continuous inventory monitoring system for up to 4 aboveground storage tanks (ASTs). It performs many important functions simultaneously. A basic TS-504 Automatic Tank Gauge (ATG) consists of a wall-mounted console, inventory only liquid level probes (TSP-LL2-I one for each tank), and probe installation kits. There are many additional optional hardware and software upgrades that are available for the system.
Product Description — TS-750 The INCON Tank Sentinel model TS-750 (T7) is an automatic and continuous tank monitoring system for up to 4 underground storage tanks (USTs). It performs many important functions simultaneously. A basic TS-750 Automatic Tank Gauge (ATG) consists of a wall-mounted console, liquid level probes (TSP-LL2 one for each tank), and probe installation kits.
Product Description — TS-1001 The INCON Tank Sentinel model TS-1001 (T1) is a complete, automatic inventory monitoring and leak detection system for up to 4 underground storage tanks. It performs these important functions simultaneously. A basic TS-1001 Automatic Tank Gauge (ATG) and Leak Detection System consists of a wall-mounted console, magnetostrictive liquid level probes (one for each tank), and probe installation kits.
Product Description — TS-2001 The INCON Tank Sentinel® model TS-2001 (T2) is a complete, automatic inventory monitoring and leak detection system for up to 8 underground storage tanks. It performs these important functions simultaneously. A basic TS-2001 Automatic Tank Gauge (ATG) and Leak Detection System consists of a wall-mounted console, magnetostrictive liquid level probes (one for each tank), and probe installation kits.
The risk of loss or damage to merchandise in shipping remains with the buyer. It is the buyer’s responsibility to file and settle the claim with the carrier. You must obtain a Return Material Authorization (RMA) number before returning any equipment to INCON. See INCON Warranty Policy P/N 000-1197 about the RMA procedure requirements. Shipments of returned material which have not been authorized will be returned freight-collect.
Cable or Wire for Leak Detection Sensors Leak Detection Sensor Cable is required when NOT run through rigid metal conduit. Reference the Direct Burial Cable – Installation Manual (P/N 000-1041) for further information. See below for Cable type and description: Alpha 58411 (INCON P/N 600-0062) Two conductor Cable for standard, 2 conductor Leak Detection Sensors, 0.114” (2.9 mm) O.D. Alpha 58113 (INCON P/N 600-0063) Three conductor Cable for 3 conductor Leak Detection Sensors, 0.128” (3.3 mm) O.D.
Conduit Conduit - male NPT threaded: use 1/2” (12.7 mm) or 3/4” (19.1 mm) for Intrinsically Safe probe and sensor wiring to the console, from the manholes, use 1/2” (12.7 mm) or 3/4” (19.1 mm) conduit, and use 1/2” (12.7 mm) or 3/4” (19.1 mm) for NonIntrinsically Safe accessories, and power wiring. Also, see Chapter 5.
TSP-LL2 Probe Floats Floats for 4-inch (101.6 mm)riser pipes, order: TSP-IGF4 for Gasoline, or TSP-IDF4 for Diesel and fuel oils. Floats for 2-inch (50.8 mm)riser pipes, order: TSP-IGF2 for Gasoline, or TSP-IDF2 for Diesel and fuel oils, or TSP-SSP stainless steel float for Chemical products. Manufacturers’ Tank Chart for each Tank The manufactures’ Tank Chart and other documentation will be used for installation and programming, and possibly, for future reference.
Installation Options: RMC vs. Alternate – Direct Cable Burial Method The requirement for, and cost of Rigid Metal Conduit (RMC), which is noted and shown throughout this manual, can be reduced IF you use the direct burial installation method for liquid level probe and leak detection sensor cables. Follow the instructions explicitly in the Direct Burial Cable Installation Guide (INCON P/N: 000-1041).
DO Provide a dedicated 10 Amp circuit breaker, which is marked exclusively for “Tank Sentinel System power ONLY”. DO Make sure conduits and junction boxes are dry and watertight. Faulty operation will result from wet wiring. DO Mount the Tank Sentinel console in a dry indoor environment, where it will be protected from extremes in temperature. DO Block off your work area when working around the tanks if vehicles can approach the area.
DON’T Substitute any components. Intrinsic safety could be impaired. DON’T Drill or punch any holes in the Tank Sentinel console enclosure. CAUTION Read the installation instructions carefully. The Tank Sentinel® system is designed to be safe when correctly installed. It is possible to create explosion hazards, health hazards, risk of death, and environmental hazards through incorrect installation.
Step 8 With power off: Install conduit and connect the line power to the console. Leave the line power Circuit Breaker off at the electrical power panel until all wiring has been verified correct. Step 9 Install a separate telephone line for the optional modem / fax. Step 10 With power off: Install optional accessories, conduit, and wiring to external devices, such as discrete/run inputs or line leak detectors, as detailed in this manual or in an installation addendum.
2 Riser Pipes & Manholes Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products CAUTION You must comply with state and local electrical codes as well as the National Electrical Code when installing the Tank Sentinel® system. CAUTION Take precautions to insure that vehicles cannot enter the work area during installation if the tank site is located where vehicular traffic is possible.
TABLE 2-1.
Maximum Riser Length Take the distance from grade level to the top of the tank, and then subtract 6 inches (152.4 mm) — which is the minimum riser top to grade distance. See the Example maximum riser length calculation (below): Grade to top of tank 36" (914.4 mm) Minimum riser to grade – 6" (152.4 mm) Maximum Riser Length = 30" (762 mm) CONCRETE SLAB (TYPICAL) PER NFPA30 (GRADE LEVEL) 14 INCH (356 mm) MINIMUM DIAMETER MANHOLE COVER 6.0" TO 18" 152 mm TO 457 mm WEATHERPROOF JUNCTION BOX MANHOLE 2.
Riser Installation — Level Probe After excavating down to the top of the tank, locate the bung that will be used to install the riser pipe and level probe. Apply thread sealant to the “tank-side” of the threaded riser pipe, remove the pipe plug from the tank bung, and install the 4 inch (102 mm) riser pipe in this bung. NOTE For tanks with 2 inch (50.8 mm) bungs, add a 4-to-2 inch (101.6 to 50.8 mm) reducer at the tank and then install a 4 inch riser (this configuration requires 2-inch floats).
3 Tank Measurements Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Before Backfilling In order to achieve the highest possible accuracy from the Tank Sentinel system, a number of tank measurements must be made before the tank excavation is backfilled. This data is used to calculate the tank tilt offset for tanks that are not level. The best method uses calculated product and water offsets that virtually “moves” the probe to the center of the tank.
CENTER OF TANK " XP " " XF " level Probe Fill Fill & Probe on the same side of the tank Product / Water Offset = C L (LF - LP) * XP XP - XF TOP OF TANK " LP " Level at Probe AIR DROP TUBE " LF " Level at Fill FUEL PRODUCT LEVEL TANK DIAMETER Tank shown tilted FUEL WATER LENGTH OF TANK Figure 3-2.
Distance from Fill to Center-line – “ XF ” values Carefully measure the distance between the center of the Fill tube and the center of the tank. We call this distance “ XF.” Record the distance between these two points for each tank in the spaces provided below.
Reference Figures 3 - 1 and 3 - 2. Use the appropriate Formula below, to find the Tilt value for each Tank (the sign of XF changes depending on which figure is used)...
4 Console Mounting Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Console Location To get maximum benefit from the system, locate the console where personnel can easily make use of it — mount it at eye-level for operator convenience. The selected location must be indoors, and in an area that is classified as nonhazardous.
WARNING Do not install the console in a location where flammable vapors may be present. An explosion could result causing serious injury, property loss, or death. CAUTION The maximum distance from the Tank Sentinel console to the liquid level probe must not exceed 1500 feet (457.2 m) for model TSP-LL2 probes. In addition, the maximum distance from the Tank Sentinel® console to leak detection sensors must not exceed 1500 feet (457.2 m).
Figure 4-3 T2 Console Mounting Holes (door not dimensioned) — ❖ — CONSOLE MOUNTING Page 4 - 3 4 13.25" (336.6 mm) 11.75" REF (298.5 mm) 1.00" (25.4 mm) HINGE SIDE CONSOLE DOOR (17.00" x 12.00" REF) (431.8 mm x 304.8 mm) 0.35" (8.9 mm) 16.75" REF (425.5 mm) 12.75" (323.9 mm) 2.00" (50.8 mm) 1.00" (25.4 mm) 12.56" (319 mm) 0.31" (7.
5 Conduit and Junction Boxes Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Conduit Requirements All wiring for the Tank Sentinel® system must be installed within conduit. Exceptions to this requirement (such as the Fax/Modem telephone communications cables) are noted in this manual. Other exceptions may be shown in other Tank Sentinel® documentation, such as accessory manuals, application bulletins, or addendum.
WARNING All wiring must enter the Tank Sentinel® enclosure through the designated knockouts. Use only those knockouts labeled “Intrinsically Safe Probe and Sensor Wiring Only” for liquid level probe and leak detection sensor wiring. An explosion hazard may result if other openings are used. Weather Proof Junction Boxes You must install a weatherproof, electrical junction box inside each manhole.
Conduits and junction boxes must be dry and watertight! Wet wiring will cause the Tank Sentinel® system to malfunction. Apply pipe dope on the threads of all fittings to produce waterproof seals. NOTE Conduits must have EYS seal fittings installed in accordance with NFPA 70 (National Electrical Code) and NFPA 30A (Automotive and Marine Service Station Code). WARNING Avoid explosion hazards and improper readings/faulty operation: Run intrinsically safe wiring separately and apart from all other wiring.
NOTE: See Chapter 7 for: Conduit knockout size, Location, Purpose, and for Console wiring.
6 Level Probe Installation Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Installation Preparation The level probes are installed in underground storage tanks (USTs) and aboveground storage tanks (ASTs) and are suspended by a chain. The probes are designed to fit inside 4-inch (101.6 mm) riser pipes.
Adjusting Chain Length The length of the suspension chain must be adjusted before the probe is installed. Following the steps listed below: 1) Measure the distance from the top of the riser pipe to the bottom of the tank . 2) Look up the overall length of the probe in TABLE 2-1, or measure the overall length of the probe. 3) Subtract the probe length from the distance measured from the top of the riser pipe to the bottom of the tank, and then add 1/2" (12.7 mm) to this distance.
Recording Probe: Gradient, Model No., & Serial No. For each tank, record the probe model number, serial number, and the probe gradient value (propagation constant), in the spaces provided (also see TABLE 2.1). This information is located on the label at the probe head, or on its shipping tube. This information will be required to program the system. PROBE — INSTALLED IN: Model No. Serial No.
Recording RTD/Temperature Sensor Locations RTD/Temperature sensors measure the temperature of the product. The Tank Sentinel uses the number and position of these temperature sensors within each probe for precise volumetric calculations. NOTE For “special” length probes that are not listed in TABLE 2.1: accurately record the RTD/Temperature Sensor Locations in this section. Skip this step if you are not installing a special length probe.
Recording RTD/Temperature Sensor Locations (continued... ) RTD/Temperature Sensor Locations for Special Probes RTD # – Probe 5 RTD # 6 6 5 5 4 4 3 3 2 2 1 1 – Probe 6 (T2 T8) RTD # NOTE – Probe 7 RTD # 6 6 5 5 4 4 3 3 2 2 1 1 – Probe 8 The write-in fields for Tanks 5 though 8 are for the TS-2001 and TS-508 Tank Sentinel® consoles only (this is true throughout this manual).
Installing TSP-LL2 Probe Floats 1) Remove the stainless steel e-clip, and washer / spacer (this is the float retainer assembly) 2) For Chemical probes, install the stainless steel TSP-K4AS riser cap adapter by tightening the lower swagelock fitting (see Figure 6.2).
TSP-K4AS STAINLESS STEEL RISER CAP ADAPTER FOR 4-INCH (101.6 mm) DIA. THREADED RISER PIPES (8-NPT SS) SWAGELOCK FITTING (STAINLESS STEEL) 6.58" (167.1 mm) 4 INCH DIA. SS RISER PIPE (ANSI SCH. 40, MM 8-NPT) DN115 BSP 4-11 NOTE: STEEL TANKS MAY REQUIRE AN ISOLATION BUSHING PER LOCAL CODES 5.75" (146 mm) SWAGELOCK (MOUNTED) TSP-K4AS STAINLESS STEEL RISER CAP ADAPTER 1.50" (38.1 mm) TSP-LL2C PROBE SHAFT (STAINLESS STEEL) TSP-SSP PRODUCT FLOAT (STAINLESS STEEL) A IR 1.25" (31.8 mm) PRO D U CT 5.
Installing the TSP-K4A Probe Installation Kit Installing the TSP-K4A Riser Cap Adapter Apply pipe dope or pipe sealant to the riser cap adapter. Screw the riser cap adapter into the top of the 4 inch (101.6 mm) riser pipe (reference Figure 6-1). Attaching the Probe Support Plate Locate the TSP-K4A steel support plate containing a rubber grommet and insulating shoulder washer (reference Figure 6-1).
Final Level Probe Installation Steps 1) Leave a six inch (152.4 mm) cable service loop between the rubber grommet in the steel support plate and the compression gland fitting at the TSP-K4A riser cap (see Figure 6-1). 2) Tighten the riser cap compression fitting so that it grips the cable tightly and forms a watertight seal (see Figure 6-1). 3) Push the probe’s cable through the compression gland fitting at the weatherproof junction box.
7 System Wiring Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products NOTE Conduits must enter the console enclosure only through the designated knockouts as shown in Figures 7-1a and 7-1b. The LLDI wiring applies to (T1 T2) consoles only, while the Sensor and the Dispenser Interface Wiring (TSDIM) RS-485 wiring applies to all consoles. TS-1001, TS-504, TS-508, TS-750 TS-2001 (T1, T4, T7, T8) (T2) A = 1/2 OR 3/4" (12.
TS-1001, TS-504, TS-508, TS-750 TS-2001 (T1, T7), printer is optional with the (T4 T8) (T2) C = 1/2 OR 3/4" (12.8 or 19 mm) CONDUIT KNOCKOUTS FOR NON-INTRINSICALLY SAFE WIRING ONLY: LISTED 6L79 LIQUID LEVEL GAUGE #1 UNIT CONTAINS INTRINSICALLY SAFE CONNECTIONS FOR INCON MODEL PROBES, & SENSORS LOCATED IN CLASS I, DIV 1, GROUP D HAZARDOUS LOCATIONS. FOR USE WITH EQUIPMENT SPECIFIED IN THE INSTALLATION INSTRUCTIONS. SEE INSTALLATION INSTRUCTIONS (VOIR INSTRUCTIONS D’ INSTALLATION) P.N. 000-1050.
WARNING THIS COVER MUST BE INSTALLED TO MAINTAIN INTRINSIC SAFETY ! OPERATING THE SYSTEM WITH THIS COVER REMOVED COULD RESULT IN AN EXPLOSION HAZARD. CONSULT THE INSTALLATION MANUAL FOR MORE INFORMATION. aa IN T R IN S IC A L L Y LE V E L cc C O V E R ) Write-in circuit I.D. label (Probe/Sensor: Type & Location...
WARNING Write-in circuit I.D. label (Probe/Sensor: Type & Location... Input Source/Relay Output Destination) Space for optional TS-IEM Module # 1 THIS COVER MUST BE INSTALLED TO MAINTAIN INTRINSIC SAFETY ! OPERATING THE SYSTEM WITH THIS COVER REMOVED COULD RESULT IN AN EXPLOSION HAZARD. CONSULT THE INSTALLATION MANUAL FOR MORE INFORMATION. Intrinsically Safe Liquid Level Probe & Leak Detection Sensor Cover TS-1001/N-N U10 VER No. DATE Space for optional TS-IEM Module # 2 Figure 7-2b.
connected at the console, a dangerous condition will be created which could result in an explosion. TABLE 7-1 Electrical Panel 120 VAC Line Power Wire Connection List: No. Conductors, Color (Gauge) Circuit Console Terminal 10 Amp C.B. (Load) 1 Black wire,16 AWG (1.3 mm) min. 110 VAC Power J17 - L1 Ground Bus 1 White wire,16 AWG (1.3 mm) min. Neutral J17 - L2 (NEUT) Ground Bus 1 Green wire,16 AWG (1.3 mm) min. Ground J17 - GND Ground Bus 1 * Green wire,12 AWG (2.1 mm) min.
TABLE 7-2 Electrical Panel 230 VAC Line Power Wire Connection List: No. Conductors, Color (Gauge) Circuit Console Terminal 10 Amp C.B. (Load) 1 Black wire,16 AWG (1.3 mm) min. 230 VAC Power ** Ground Bus 1 White wire,16 AWG (1.3 mm) min. Neutral J17 - L2 (NEUT) Ground Bus 1 Green wire,16 AWG (1.3 mm) min. Ground J17 - GND Ground Bus 1 * Green wire,12 AWG (2.1 mm) min.
Level Probe Wiring Level probes must be wired with special shielded twisted pair instrumentation cable. Cable required for Liquid Level Probes is based on the length of cable run from the probe to the Tank Sentinel console. Only use the types cables listed in Table 1-1 WARNING Only use the cables specified in Table 1-1 and do not exceed the recommended maximum lengths.
Console — Level Probe Cable Wiring Connections Up to 4 Liquid Level Probes can be interfaced to the TS-1001, TS-750 or TS-504 console. Up to 8 Liquid Level Probes can be interfaced to the TS-2001 or TS-508 console. Three sets of terminals (+, –, and SHLD) are provided for each probe. Remove the metal I.S. cover to gain access to these terminals. Remove 1-1/2” (38 mm) of jacket from each probe cable, and strip off 3/16” (5 mm) of insulation from the end of each conductor.
Liquid Level Probe - Wiring Detail 3 POSITION, NO-STRIP ELECTRICAL CONNECTORS PROBE N P Probe N - Tank N SHLD (RED) or YEL +(RED) -(BLK) (BLK) WHT SHLD 3 or 4 WIRE CABLE TO PROBE (the white wire may be cut off) 3 WIRE CABLE FROM CONSOLE TO SPLICE: INSERT UNSTRIPPED WIRES & USE SLIP-JOINT PLIERS TO SEAT BLACK PIECE Also see Chapter 5 about Weatherproof Junction Boxes SEE WIRING ABOVE A 3/4 to 1/2 NPT bushing is required for the compression gland / cord grip fitting when a 3/4 NPT Junction Box is use
RED, OR YELLOW WIRE ( + ) 1 P R O B E 2 P R O B E 3 P R O B E 4 RED, YELLOW, OR WHITE WIRE ( + ) S H LD - (B LK ) + (R E D ) S H LD - (B LK ) + (R E D ) S H LD - (B LK ) + (R E D ) S H LD + (R E D ) TP 4 - (B LK ) BLACK WIRE ( - ) LIQUID LEVEL PROBE INPUT CHANNEL #4 WIRING SHOWN TYPICAL (SHLD) SHIELD, - BARE WIRE - I. S . PROBE aa & IN (W H T ) P W R (R ED ) P W R (R ED ) SENSOR PC Bd - I.S.
After Probes are Wired 1) Reinstall the I.S. Probe and Sensor cover 2) Test each probe for proper operation (reference the User’s Guide) 3) In high water level applications, or in direct cable burial applications: waterproof the cable and splice connectors of all tested probes with TSP-DB1 Direct Burial Splice (sealing) Kit. Epoxy is provided along with the sealing kit. You may order additional TSP-DB1 sealing kits from the factory.
WARNING Avoid electrical shock hazards. External power sources may be present — locate and disconnect all external power sources before wiring or servicing these circuits. The alarm-relay interface terminals are located at J16 and J15, below the console line power terminal strip. The interface terminals for each relay includes a fused common (C) contact, a normally open (NO) contact, and normally closed (NC) contact.
Leak Detection Sensors Up to 12 / 24 leak detection sensors can be wired to the TS-1001 / TS-2001 consoles at the I.S. Probe & Sensor PC Board. Three interface channel terminals (PWR, IN, and GND) are provided for each sensor. See Figure 7-7 for typical sensor wiring to the TS-1001/TS-2001 console. One or two optional TS-SEM (Sensor Expansion Modules) can be added externally to any Tank Sentinel console to increase the total number of sensors to by 8 or 16 sensors.
3) At the console: wire the red wire to the PWR (RED) terminal, the white wire to the IN (WHT) terminal, and then the black wire to the GND (BLK) terminal. Sensors with 2 (black & white) wires will not be wired to the PWR (RED) terminal. 4) Record the location of each installed sensor in TABLE 7-4.
ONE OR TWO TS-SEM BRITEBOXES MAY BE CONNECTED TO THE TS-1001 / TS-2001 TANK SENTINEL SYSTEM (TS-1001 Console Shown) R TS-1001 TANK SENTINEL STA TUS S YSTE M O KAY M 1 M 2 E N V IR O N M E N T A L C O N T R O L S D IV IS IO N TANK OKAY SEN SOR OKA Y M 3 M 4 W ARNINGS POWER TS-SEM BRITEBOX #2 TS-SEM BRITEBOX #1 N A PR O D UC T O B G ROS S 5 6 V I AL ARM W J R E PO RT 7 0 M G T UP +/ - 9 Y TEST SH IF T X K DOW N SP A C E Z S E TUP .
BRITEBUS RIBBON CABLE DETAIL (RIGHT SIDE LOOPED) J11 OR J2 BRITEBOX #2 J2 BRITEBOX #1 J1 J2 J11 CONSOLE MAIN PCBd J1 BRITEBUS CABLE RED STRIPE DOWN (TYPICAL - BOTH ENDS) BRITEBUS (RIBBON CABLE) - TYPICAL CONNECTION DIAGRAM TP 2 TP1 J3 3 NOTE: 1) SEE N.E.C. / C.E.C. FOR INTRINSICALLY SAFE WIRING. 2) TYPICAL LEAK DETECTION SENSOR WIRING CONNECTIONS ARE SHOWN. J1 3) SEE SENSOR INSTALLATION INSTRUCTION MANUAL(S) FOR ADDITIONAL DETAILS. TP 3 4) * = MAX.
TABLE 7.4 NOTE Sensor Model Type & Installed Locations – Fill-In: T1 has 12 internal sensor inputs but can be expanded to 20 / 28 inputs with optional TS-SEM module(s). T1 sensors designations higher than the standard 12 are within parentheses. T2 has 24 internal sensors inputs but can be expanded to 32 / 40 inputs with optional TS-SEM module(s). (T1) T2 T2 Console – Internal I.S.
After Sensor Installation 1) 2) 3) CABLE FROM CONSOLE CABLE FROM PROBE (OR SENSOR) TS-DB1 SPLICE KIT (EPOXY FILLED) 4) 5) When all sensor wiring is completed: Reinstall the I.S.
Discrete Inputs & Emergency Generator Applications (T1 T2) The wiring or use of Discrete Inputs is optional — skip this section if you don’t plan to use this interface. Discrete Inputs may be wired to the TS1001 console with 18 AWG (1.0 mm), type TFFN, or THWN wire. You may also use THHN wire in sizes larger than 18 AWG (1.0 mm). Emergency Generator Applications (T1) Emergency backup-power Generator run-relay(s) are wired to the Discrete Input interface terminals at the TS-1001 console.
4 8 5 B D S Y S .R T N J14 P O W E R IN 1 G N D IN 2 G N D S W 1 dd L1 O FF G N D L2 P O W E R + + O N F1 6 G N D S A FE TY J15 N C 1 C 1 N O 1 N C IN 2 G N D External Dry Relay #1: Common & NormallyOpen Contacts External Dry Relay #2: Common & NormallyOpen Contacts 2 C 2 N O 2 WARNING: AVOID ELECTRICAL SHOCK HAZARDS. EXTERNAL POWER SOUCES MAY BE PRESENT - LOCATE AND DISCONNECT ALL EXTERNAL POWER SOURCES BEFORE WIRING OR SERVICING THESE CIRCUITS.
TS-LLDI —Optional— Tank Gauge Interface Wiring (T1 T2) Use of the TS-LLD Line Leak Detector \ Tank Gauge Interface is optional — skip this section if you don’t plan to use this interface. NOTE The TS-LLD is not approved for use in European Union markets where ATEX approved devices are required. Reference the TS-LLD Installation Supplement / Owner’s Manual and follow all steps and heed all Safety Warnings. These documents may be more current than Figure 7-10 that is shown in this manual for.
4 8 5 B D S Y B1 S .R T N IN 1 IN P U T S J1 4 G N D IN 2 G N D d d G N D L2 P O W ER L1 O FF J1 6 J1 5 N C 1 C 1 N O 1 N C Enlarged View of Terminal Strip # J13 G N D S A FETY J1 7 4 8 5 A O U TP U TS + O N S W 1 4 8 5 B D S Y 2 C 2 N O 2 R E LA Y + P O W E R W A R N I N G: AVOID ELECTRICAL SHOCK HAZARDS. EXTERNAL POWER SOUCES MAY BE PRESENT LOCATE AND DISCONNECT ALL EXTERNAL POWER SOURCES BEFORE WIRING OR SERVICING THESE CIRCUITS. S .
TP 2 TP1 J3 3 Diagram A D C D D 1 5 U 36 U 4 7 J21 J1 R XD D 1 4 TP 3 D TR D 1 3 J9 J8 J7 J1 2 J3 2 TXD D 1 2 J3 U 4 5 S1 J6 F1 4 U 1 0 RJ11 C O M M P O R T TS-1001/N-N U10 VER No. DATE C O M M 2 P O R T J2 1 J5 M A IN J22 J4 S Y S TE M U 3 5 P C B d D 2 1 7 0 - 1 0 5 4 J1 0 Parts Supplied with the TS-FM2 Upgrade or Replacement Kit: D CD D1 5 U 4 7 J11 U 3 6 R X D D 1 4 DTR D 1 3 J9 J8 J7 Communication Cord,14 ft (4.
Bottom of the Tank Sentinel console The telephone cable plugs into the RJ11 jack at the bottom of the console for the optional internal Fax & Data Modem or Data Only Modem. INCON recommends using a separate telephone line, which is not shared with other devices. DTE DCE RJ 11 COMM COMM PORT PORT 1 2 To IBM-PC for local INCON communications software program interface. A TS-MLS Multi-Line Switch is available if a phone line must be shared. To: G-Site tower, or POS terminal, or to an external modem.
RS-232 Communication Connectors Two connectors are provided at the bottom of the Tank Sentinel console for RS-232 interface as shown in Figure 7-12. Follow the communications setup instructions contained in the Programming Guide. The pin designations for the RS-232 connectors are as follows: CONSOLE RS-232 COMM PORT 1 DB 9 CONNECTOR, FEMALE, DCE Pin No. Function Input/Output 2 TXA O 3 RXA I 5 Signal GND 7 RTS I 8 CTS O CONSOLE RS-232 COMM PORT 2 DB 9 CONNECTOR, MALE, DTE Pin No.
TS-IEM — Optional — Internal Expansion Module (T2) TS-IEM Installation One or two optional Internal Expansion Modules can be installed in the TS-2001 console. Each TS-IEM assembly can accept up to eight I/O (input/ output) modules. The first TS-IEM must plug into J12 at the upper left corner of the console, and the second TS-IEM can plug into J10 (below the first module). If you did not order and have the factory install the TS-IEM PC Board(s) then install the TS-IEM as shown in Figure 7-13a, and 7-13b.
NOTE Order I/O (Input/Output) modules separately from the TS-IEM module. Output modules are equivalent to either a single pole single throw, normally open contact (FORM-A, SPST-NO Make ), or normally closed (FORM-B, SPST-NC, Break ) contacts. Input modules exist in two versions: AC and DC. See TABLE 7-5 (which follows the installation and wiring diagrams) for a listing of available choices.
Tips Some AC input modules are dual-purpose and can be used as DC input modules. These dual-purpose modules are marked with an asterisk * in TABLE 7-5.
TS-IEM Wiring (T2) Two AC/DC interface terminals are included for up to 8 inputs or outputs per TS-IEM I/O module. See Figure 7-13d for a typical wiring diagram. • • • • ELECTRICAL DANGER External power sources are present at the TS-IEM module — avoid Electrical Shock Hazards, which may cause injury or death. Before working on the these circuits: Turn off all power to the TS-2001 system — at the electrical power panel.
Figure 7-13d. Page 7 - 30 + D C + D C + D C + D C + D C - A C A C A C A C A C A C RL8 RL7 RL6 x x x TS-IEM Typical Wiring Diagram TANK SENTINEL® INSTALLATION GUIDE (7 - NO DIGITAL DC OUTPUT) J1 (8 - NO/NC DRY CONTACT OUTPUT) (5 - NO DIGITAL AC OUTPUT) (3 - DIGITAL DC INPUT) 170- 1058 250V W FUSE 250V W FUSE 250V W FUSE S WARNING: External power sources present...
TABLE 7-5 I/O Input and Output Modules – Model Type – (T2) Order INCON P/N MODULE TYPE DESCRIPTION AD14ØI AC/DC Input Module 90 - to - 140 Volt AC or DC AD24ØI AC/DC Input Module 180 - to - 240 Volt AC or DC DC28I DC Input Module 2.
TABLE 7-6 I/O Module Type, Power Source and Circuit Description (Fill-In) (T2) Optional – TS-IEM Internal Expansion Module # 1 { 8 I/O Channels } # 1 I/O Module Type # 2 I/O # 3 I/O # 4 I/O # 5 I/O # 6 I/O # 7 I/O # 8 I/O Input/Output Module Type Input/Output Module Type Input/Output Module Type Input/Output Module Type Input/Output Module Type Input/Output Module Type Input/Output Module Type Input/Output Power Source Circuit Description Power Circuit Description Power Circuit Description Power Circuit
Other Console Accessories The following is a partial list of optional accessories that can be connected to the console: • Relay Output Module reference the: TS-ROM2 (dry contact) relay output (*) BriteBox® Installation Manual for complete installation details. • Control Input Module reference the: TS-CIM control input (*) BriteBox® Installation Manual for complete installation details and available solid state input modules, which must be ordered separately from the TS-CIM (T1 T2).
EPROM Software Revision Upgrade Installation Follow the instructions shown in Figure 7-14. Other documentation may be provided with the Upgrade EPROM -- follow these instructions as well. J6 F 14 B1 J1 3 + P O W ER + O N 3 V B R 2 03 2 U 1 0 dd J2 2 J4 B d J1 4 OFF M A IN P R IN T E R P C SW 1 TS-1001/N-N U10 VER No.
After all System Wiring is Complete — Steps 1) Check that all wiring is accurately terminated. 2) Check that each wire is held securely by the terminal hold-down screw (pull slightly on each wire to check this). If wiring is loose or terminated improperly, remove the wire, unscrew the terminal hold-down screw (completely) and re-terminate. 3) Reinstall the metal I.S. cover over the Intrinsically Safe probe / sensor interface terminals.
8 System Start-up Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Before System Start-up – Check Before turning the Tank Sentinel console and system power on, thoroughly check all wiring and installation details of the system, including the following: ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ ❐ AC power wiring and accessory wiring is in metal conduit. AC power is wired correctly in accordance with Figures 7-3a or 7-3b.
System Start-up Display INCON – TANK SENTINEL – INCON PART #: TS1P_ _ /_ _ _ ( _= # TANKS & OPTION CODES) then, SYSTEM OK REV # X.XX (SOFTWARE PROGRAM VERSION NUMBER) Default Status Display (T1 T2 only) SYSTEM OKAY NOTE TANK OKAY SENSOR OKAY LINE OKAY The LINE column will appear only after the system has been programmed for line leak detector(s) and after the line leak detectors have been installed and wired to the console correctly.
9 Initial System Programming Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products NOTE After initial power-up, the Tank Sentinel system will attempt to automatically identify the types of all leak detection sensors that are connected to the ATG system. The Auto-Configure-Sensors verification-routine can take up to eight minutes to finish. Wait 10 minutes before entering the SETUP program mode.
Product and Water Offsets for Tank Tilt You must program probe offsets (values to be added or subtracted to the level) for each tank. These are programmed in the TANKS menu and are called OFFSET P N and OFFSET W N... N indicates a tank number, P indicates product and W indicates water. Normally it is recommended that both offsets be set equal to the tilt value computed in Chapter 3 of this manual. In special cases, you may program the offsets to other values.
10 Service, Troubleshooting Guide, Warranty Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Service INCON and its authorized representatives provide full service and factory support for the Tank Sentinel system. The Customer’s Warranty Statement (P/N 000-1124) is included with each system. The INCON Warranty Policy (P/N 000-1197) includes the Warranty statement, return goods policy (RMA – Return Materials Authorization) and restocking fee policy.
NOTE Shipping damage due to inadequate or inappropriate packaging is your responsibility. Make sure you insure the shipment. Also, see Chapter 1 about Return Shipping Charges. Return Packaging Should it become necessary to return the Tank Sentinel system to INCON for service, please use the original packaging materials when possible. If the original packaging is unavailable, replacement packaging can be obtained from INCON for a nominal charge.
Probable cause – wrong cable used, wiring error, wet connections, faulty wiring / installation (float is lost in the tank because the float retainer was not installed properly), or defective probe or float, or wrong type of float installed. Probe Sync PROBE SYNC The system cannot synchronize (use) data sent from the probe.
Probable cause – wrong cable used, wiring error, faulty wiring, or defective probe (also generated if the unit cannot read level). Volume Error VOLUME ERROR was encountered while calculating product volume. Probable cause – error in tank shape data, error in programming probe type, or error in programming special probe (also generated if the unit cannot read level). Water Volume Error WATER VOLUME ERROR occurred while calculating water volume.
Probable cause – incorrect probe wiring, corroded splice connectors (the INCON approved moisture resistant connectors were not used), wrong (wire nut) connectors used, or wet junction box. F14 Sensor Input Fuse Open F14 Sensor Input Fuse Open means there is a malfunction in the sensors interface circuitry. In most cases loose the +5 VDC supply voltage.
Troubleshooting Guide The following paragraphs list possible Tank Sentinel console problems that may occur after an installation and suggested solutions. #1 — No Display Readout a. Power is off. Check power switch SW1, and external circuit breaker. b. Fuse open (blown) ...the keypad would be dead and LED D2 would not flash. Check fuse F17 on the Main System PC board. c. Loose keyboard display cable at J6 on Main System PC board, or loose cable J1 on the display / keypad PC Board. Check cables...
#6 — NO PROBE DETECTED is Displayed a. b. c. d. e. f. g. Indicating that there is no response from the level probe: Number of Probes programmed doesn’t equal No. of wired probes. Reprogram. Wrong cable used or the cable run is too long for the type of cable used. Review installation requirements and replace cable as required. Probes are grounded incorrectly. Review installation instructions and ground as indicated. Loose or defective wiring between probe and unit.
e. Probe installed too high, not 0.25"(6 mm) above bottom of tank. Review: Adjusting Probe Height. f. Water in junction boxes or conduits. Remove water and then use the INCON approved moisture resistant connectors to re-splice wires. g. Faulty probe. Contact factory for trouble shooting procedure. #9 — Continuous or Repeating THEFT Alarms System is in Sentinel Mode during business hours. Reprogram Sentinel Mode to occur after business hours.
Correct wiring and re-configure (choose AUTO CONFIGURE SENSORS from the SENSORS setup menu and wait about 10 minutes for the type-identification process to finish. The WAIT... display will disappear when done). #15 — Verify System Operation Normal tank gauge function can be verified by the absence Alarms or Error messages (none shown in this chapter) and by the DISPLAY OUTPUT or production of TIME-STAMPED & DATED REPORTS (such as Product Inventory Detail Reports).
A T1 Appendix A System Technical Specifications Product Codes: T1 = TS-1001, T2 = TS-2001, T4 = TS-504, T7 = TS-750, T8 = TS-508, none = all products Operating Specifications Applicable Liquid Products Petroleum (all), most chemicals, and hazardous wastes when used with appropriate liquid floats (consult factory). Number of Tanks Monitored (Liquid Level) 0 (T1), 1 to 2 or 1 to 4 (T1 T4), or 1 to 8 (T2 T8) Model TSP-LL2 Liquid Level Probes [EEX ia] IIA T4: Accuracy +/– 0.
Electrical Specifications Console Line Voltage 115 VAC +15%, –10% (standard) 230 VAC +15%, –10% (special order ...standard with T8 export orders) NOTE a UPS (Uninterruptable Power Supply) is required for Emergency Backup T1 Generator Applications (see Chapter 7). Frequency & Power 50 / 60 Hz 100 Watts maximum 1 Amp maximum at 115 VAC, or 0.5 Amp maximum at 230 VAC... WARNING Match the line voltage power ratings – on the Serial Number label – when wiring to the console input power terminals.
B Appendix B Control Drawing Appendix B Page B - 1 B
FCC Information & Requirements Overall Information & Requirements This equipment complies with Part 68 of the FCC Rules. On the bottom of the equipment exterior, near the telephone and serial ports, there is a label that contains, among other information, the FCC Registration Number and the Ringer Equivalence Number (REN) for this equipment. You must, upon request, provide this information to your telephone company.
INDUSTRY CANADA Information & Requirements CP-01 Issue 8, Part I, Section 14.1 “NOTICE: The Industry Canada Label identifies certified equipment. This certification means that the equipment meets certain telecommunications network protective, operational and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document(s). The Department does not guarantee the equipment will operate to the user’s satisfaction.
NOTICE Addendum to TS-1000, TS-1001, & TS-2001 Manuals The optional devices (TS-RK, TS-RA1, TS-RA2, TS-CIM, TS-ROM1, TS-ROM2, TS-TGI, TS-DIM, TS-CPM), and installation methods covered in this manual for these optional devices, have not been evaluated by Underwriters Laboratories and are not considered part of the TS-1000/TS-1001/TS-2001 UL Listing.
PO BOX 638 SACO ME 04072 TS-2001, TS-1001, TS-508, TS-504, TS-750 INSTALLATION GUIDE
