Model No. FDSS90030 Serial No. Write the serial number in the space above for future reference. Serial Number Decal QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory. TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE.
TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 USING THE GARAGE ORGANIZER . . . .
IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the garage organizer. 1. Read all instructions in this manual before using the garage organizer. 8. The work bench is designed to support a maximum weight of 1,000 pounds. The short and tall two-door lockers are designed to support a maximum weight of 300 pounds; each shelf is designed to support a maximum weight of 50 pounds.
BEFORE YOU BEGIN Thank you for selecting the versatile FORGE garage organizer. The FORGE garage organizer offers a selection of features designed to organize and enhance your workspace. Time (excluding holidays). To help us assist you, please mention the product model number and serial number when calling. The model number is FDSS90030. The serial number can be found on a decal attached to the work bench (see the front cover of this manual for the location of the decal).
ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • Tighten all parts as you assemble them, unless instructed to do otherwise. • Assembly requires two persons. • As you assemble the garage organizer, make sure all parts are oriented exactly as shown in the drawings. • Assembly is divided into four stages: (1) short two-door locker assembly, (2) tall two-door locker assembly, (3) drawer cabinet assembly, and (4) work bench assembly.
2. Identify a Short Front Right Post (5) and a Short Front Left Post (4); each of these Posts has a lip on one side and is labeled with a sticker. 2 57 1 4 Attach the Short Front Right Post (5) to the Cabinet Base (1) with a 5/16” x 2 1/4” Button Head Bolt (57). Attach the Short Front Left Post (4) and two Short Rear Posts (3) to the Cabinet Base in the same manner. Lip Lip Sticker 5 3 3 3. Set the Cabinet Base (1) in the position shown.
4. Set a Shelf (17) on the four Shelf Brackets (31). 4 Slide a Short Side Panel (13) into the indicated slots in the Short Front Left Post (4) and the left Short Rear Post (3). Make sure the Short Side Panel is in the indicated slot in the Cabinet Base (1). Insert another Short Side Panel and a Short Rear Panel (14) in the same manner. 13 3 Slot 4 Slot 13 31 Slot 1 17 5.
6. Attach a Cabinet Top (2) to the four Posts (3, 4, and 5) with four 5/16” x 2 1/4” Button Head Bolts (57) and four Spacer Inserts (26). 6 57 26 57 2 57 26 26 57 3 26 4 3 5 7 Tall Two-Door Locker Do not put a bolt in this hole 50 7. Have a second person hold a Cabinet Base (1) in the position shown, with the door stop at the top. 19 22 Insert a Right-Tab Insert (22) into the indicated corner of the Cabinet Base.
8. Identify the two Tall Front Posts (7); each of these Posts has a lip on one side. 8 Attach one of the Tall Front Posts (7) to the Cabinet Base (1) with a 5/16” x 2 1/4” Button Head Bolt (57). Attach the other Tall Front Post and the two Tall Rear Posts (6) to the Cabinet Base in the same manner. 1 57 7 Lip Lip 6 7 6 9. Lift the Cabinet Base (1) to the position shown.
. Insert three Shelf Brackets (31) into the indicated slot in one of the Tall Rear Posts (6). Secure the Shelf Brackets at the desired heights with three 1/4” x 1 1/2” Cap Screws (56). Insert three Shelf Brackets into each of the other three Tall Posts. Secure the Shelf Brackets with 1/4” x 1 1/2” Cap Screws. Make sure the lowest four Shelf Brackets are at the same height, the middle four Shelf Brackets are at the same height, and the highest four Shelf Brackets are at the same height.
12. Set a Cabinet Top (2) on the four Posts (7 and 6). Thread four 5/16” x 2 1/4” Button Head Bolts (57) with four Spacer Inserts (26) two complete turns into the Cabinet Top and the Posts; do not tighten the Button Head Bolts yet. 12 57 26 57 2 26 Remove the elastic band (not shown) from the Posts (6 and 7). 57 26 57 6 26 7 6 7 13. See the inset drawing.
Drawer Cabinet 14 Do not put a bolt in this hole 50 14. Have a second person hold a Cabinet Base (1) in the position shown. Insert a Right-Tab Insert (22) into the indicated corner of the Cabinet Base. Attach a Locking Caster (19) and the Right-Tab Insert to the Cabinet Base with three 5/16” x 2 1/4” Button Head Bolts (57) and three 5/16” Nylon Locknuts (50).
17. See drawing 17a. Orient a Small Drawer Front Panel (37) at an angle as shown. Hold the Small Drawer Front Panel under the indicated tabs on the Side Panels (35, 36) of one of the drawers. 17a 35 Tab Tab 36 37 See drawing 17b. (Note: This drawing shows the drawer from the back.) Press the indicated tabs on the Small Drawer Front Panel (37) onto the indicated lip on the Drawer Bottom (33). Make sure the Small Drawer Front Panel is behind the tabs on the Side Panels (35, 36).
19. Slide a Short Side Panel (13) into the indicated slots in the Left Post Assembly (B). Insert another Short Side Panel and a Short Rear Panel (14) in the same manner. 19 13 14 Slots B 13 20. Attach the remaining Cabinet Top (2) to the Post Assemblies (A, B) with four 5/16” x 2 1/4” Button Head Bolts (57) and four Spacer Inserts (26).
21. Insert the drawer with the Locking Drawer Face (8) into the top two Drawer Slides (41). 21 Insert the remaining three drawers in the same manner. Make sure the large drawer is at the bottom. 41 41 8 Large Drawer Work Bench 22 49 49 22. Note: Do not remove the Table Top (46) from the box yet. 45 Orient one of the Table Legs (45) as shown, so the indicated slot is toward the back of the Table Top (46) (there are holes along the back edge of the Table Top).
23. With the help of a second person, remove the Table Top (46) from the box and stand it on the Table Legs (45). 23 46 Have a second person hold the Table Brace (47) against the Table Legs (45) and the Table Top (46). Attach the Table Brace to the indicated Table Leg with two 5/16” x 3/4” Hex Head Screws (61) and two 5/16” Star Washers (58). Do not tighten the Hex Head Screws yet. Attach the Table Brace to the other Table Leg in the same manner. 58 61 58 47 45 24.
USING THE GARAGE ORGANIZER PLUGGING IN THE POWER CORD The temporary adapter should be used only until a properly grounded outlet (see drawing 1) can be installed by a qualified electrician. DANGER: Improper connection of the equipment-grounding conductor can result in an increased risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded.
LOCKING THE CASTERS REMOVING THE DRAWERS The locking casters can be locked to prevent the short and tall two-door lockers and the drawer cabinet from moving. To lock the casters, press down on the rear tabs of the levers. To unlock the casters, press down on the front tabs of the levers. To remove a drawer, first pull the drawer out as far as it will go. Locate the small lever on the inner drawer slide on each side of the drawer.
NOTES 19
REMOVE THIS PART IDENTIFICATION CHART, PART LIST, AND EXPLODED DRAWING BEFORE BEGINNING ASSEMBLY. 81 SAVE THIS PART IDENTIFICATION CHART, PART LIST, AND EXPLODED DRAWING FOR FUTURE REFERENCE.
PART IDENTIFICATION CHART—Model No.
PART LIST—Model No. FDSS90030 Key No. Qty.
60 60 60 58 49 46 49 45 60 61 59 51 59 51 48 49 47 49 59 51 45 60 60 60 59 51 60 59 51 58 16 61 15 18 25 62 32 25 63 11 24 32 17 17 66 57 26 2 62 63 62 25 18 66 25 63 12 42 26 57 57 32 26 62 63 24 32 26 57 50 57 44 66 7 50 1 56 56 56 21 19 57 31 31 31 6 50 57 50 57 20 22 66 57 50 7 56 22 19 50 57 57 31 31 31 31 31 56 56 31 56 6 50 20 21 57 56 56 56 50 57 31 31 31 EXPLODED DRAWING—Model No.
18 25 18 62 25 62 25 42 63 32 25 63 23 10 23 9 32 62 32 62 63 63 32 62 4 43 50 57 66 63 66 26 57 57 31 19 21 56 2 1 50 50 57 20 57 66 3 22 57 56 66 26 19 22 57 57 56 31 57 50 5 31 50 20 21 57 56 31 26 57 57 3 26 57 50 14 17 13 27 27 27 27 50 57 4 26 57 57 19 21 1 55 55 55 55 50 50 57 20 22 57 3 57 5 50 19 22 57 57 55 55 55 55 55 55 26 57 26 57 57 55 55 55 55 50 20 21 2 57 3 28 50
ORDERING REPLACEMENT PARTS To order replacement parts, call our Customer Service Department toll-free at 1-877-660-1666, Monday through Friday, 6 a.m. until 6 p.m. MST (excluding holidays).