R AT T man ead al ENTI ual l par ON b ts you efore o in thi s r sc oot peratin er g FR510DX2/ FR510DXs2 FR168-3/ FR-168-3S FR168-4/ FR168-4S/FR168-4S2b USERS INSTRUCTION MANUAL
FOREWORD Using your Freerider product safely depends upon your Please read and follow all instructions in this Users Instruction Manual before attempting to operate your Freerider Scooter for the first time. If there is anything in this manual that you do not understand, or if you require additional assistance for setting it up , contact your Authorized Freerider Agent. diligence in following the warnings, cautions and instructions in this manual.
PRODUCT DESCRIPTION Rear-wheel drive via sealed drive axle Steering is controlled by handlebar attached to a fork system 36 A/H sealed non-maintenance lead-acid batteries. containing the single front wheel for FR168-3/FR168-3S. Automatic charging system. 'System-of-the-art' micro-controller electronics ensure a Off-board charging facility. smooth, comfortable and safe drive on all surfaces and Seat with folding backrest, height adjustment and gradients. adjustable width arm-rests.
FR168-4/FR168-4S/FR168-4S2b FEATURE GUIDE 1 Adjustable steering handlebars 2 Driving mirror 3 Console 4 Charging socket 5 Basket 6 Front light 7 Direction indicator lights 8 Front and rear bumper 9 Amber side reflectors 2 3 13 1 5 4 12 6 9 10 Floor mat 11 Pneumatic wheels with grey tyres 12 Rear lights and indicators 7 8 13 Adjustable angle seat with backres 10 11 FR168-3/FR168-3S FEATURE GUIDE 1 Adjustable steering handlebars 2 Driving mirror 3 Console 4 Charging socket
PURPOSE OF YOUR FREERIDER SCOOTER Your Freerider Scooter is suitable for persons who require independent mobility combined with comfort, maneuverability, reliability and a product that needs a minimal amount of maintenance. The intended user should possess some degree of ability with the use of both arms and hands, reasonable balance and eyesight, and a degree of spatial awareness. The user should have received training in the use of the product, preferably in their normal environment.
. Do not switch your scooter 'on' with the forward/reverse lever depressed. Warning: Do not hang bags etc over your steering handlebars, always use the front basket. Failure to observe this warning may interfere with your controls and put you and other at risk. will invalidate your battery guarantee. 25. Do not drive your Scooter through deep water or clean with a high pressure hose. 26. Do not drive your Scooter through sea sand or sea water, this is very corrosive.
GETTING YOU KNOW YOUR SCOOTER Your Freerider scooter is delivered in a strong tri-wall carton. When unpacking the carton, first remove all of the sharp metal staples which are located in the top. Carefully dispose of the staples to avoid injury. Remove all packing materials, avoid using sharp instruments as this may damage the scooter. Carefully remove the scooter from the carton; to minimize damage to the scooter and the operator, two people should be used for this operation. Spill-free.
OPERATING YOUR FREERIDER SCOOTER Before setting out on your scooter you need to make sure that your seat is in the correct driving position. Your Freerider distributor will set the seat to the correct height for your individual needs (note: see warnings on page 9). The seat has four basic adjustments to assist your comfort. locking lever and lifting the seat clear of the vehicle (see Fig 4). Note your seat for safety reasons can only be removed when it is Turned 90 .
The handlebar of your Scooter is designed to allow you to position it in a comfortable driving position. It can be locked into numberous positions or unlocked to move freely for transportation. 2. With the aid of a 17mm spanner (not supplied) loosen the 10mm seat clamp fixing bolt (see Fig 5). 3. Remove the 10mm fixing bolt and reposition the bolt into one of the four preferred location holes of the seat mounting tube (see Fig 6).
To lock the handlebar into a comfortable driving position, simply push the black lever downwards until the handlebar is locked firmly into position. With the combination of the height adjustment together with the handlebar movement, you should find a suitably comfortable driving position. Warning: Always make certain the handlebar locking lever is fully down and the handlebar is securely clamped onto the chrome support plates before driving your Scooter.
batteries the needle will move towards the red sector indicating the state of charge at that precise time. When the needle is fully over to the right (green sector), the batteries are fully charged. When the needle falls towards the red sector your batteries are losing power, but you will still have power to spare.
FREEWHEELING YOUR SCOOTER If for the reasons of convenience, you require to push your scooter, the drive from the motor can be disconnected to allow the vehicle to roll freely. Free wheel procedure: The free wheel device is a 'red' handled lever located at the rear right hand side of your machine under body cover (See Fig 14). To free wheel your scooter push down the red lever; gently rock your machine to assist the drive to disengage. You can now push your scooter with ease.
These labels communicate important warnings or instructions - Please familiarize yourself with their location. Changes in the road surface. This will greatly reduce the possibility of a tip or fall. To avoid personal injury or property damage, always exercise common sense when cornering. SAFETY CHECK Get to know the feel of your Scooter and it's capabilities. Freerider recommends that you perform a safety check before each use to make certain your Scooter operates smoothly and safely.
source. Over inflation from an unregulated air source could Over inflate your tyres resulting in "blow out" or personal injury.It is critically important that pneumatic tyres are inflated to 30 p.s.i. (210 kpa). Do not over inflate your tyres to the maximum inflation pressure of 50 p.s.i. (350 kpa) indicated on the tyre cover, failure to observe this warning could damage your Scooter wheels. Code. Always obey all local pedestrian traffic rules.
Warning: Avoid putting weight onto the steering handlebars, such use may cause the Scooter to tip and cause personal injury and/or damage to the Scooter. Warning: Do not overload your Scooter at the rear when climbing an incline. Always lean forward to Provide the best stability and prevent rearward tipping. Warning: Avoid putting all of your weight onto the footboard, such use may cause the Scooter to tip and cause personal injury.
SAFET Y WARNING & INSTRUCTION L ABELS The following labels are positioned on your Freerider, they communicate important warnings or instructions regarding the safe operation of your scooter. Please familiarize yourself with their location.
that a back wheel will go off the pavement, causing a stability problem. Avoid this at all times by steering an exaggerated wide arc around the obstacle. instructions provided with this accessory (see also page 40 of this manual) DISMOUNTING If you must steer in a tight spot, such as entering a doorway or when turning around, stop, turn the handlebars to where you want to go, then apply the power gently. This will make the Scooter turn sharply. It will still go gently, and with complete stability.
the door is open wide enough, go ahead quickly, leaving the hand on the door to keep it free of the Scooter and letting go as you pass the doorjamb. It is an easy technique. Practice makes perfect. Remember - your Scooter can do the work without wearing you out! Going through doors, with the back wheels: If you're not moving, your rear wheel is probably caught. Reverse and try again. Take your time - relax - enjoy yourself.
PLEASE NOTE: The rear stability of your Scooter is dependent on a number of factors which you should consider before attempting to climb an incline or other obstacle: (a) your height; (b) the height of your seat; (c) your weight and (d) the angle of the incline you are attempting to climb. All of these factors can affect the rear stability of your Freerider Scooter. If you are unsure of your capability to climb an obstacle, then try another route - always think 'safety first'.
7. Lower the handlebars by releasing the locking lever. The handlebar will rest on the floor mat. Note place a soft piece of material under the painted console for protection. 8. Electric Plugs: disconnect the 12 pin and 3 pin 'white' connectors (Fig 25) by squeezing the small latch and carefully pulling apart. These connectors are polarized and vehicle. Always keep your body clear of your scooter to prevent entrapment.
can only be reconnected together one way. Note the locating lugs on the connectors, do not force these connectors together when refitting. 9. A: De-Docking Lock Pin (FR510DX2/FR510DXs2): The de-docking lock pin locates the rear motive powered unit to the front steering platform. The locking pin locates through holes in the front square chassis tube bracket and the rear chassis location tube. The locking pin is held for convenience at one end by a ring and chain.
load in Your car, please remember this and adjust your driving to suit this condition. Note: In some midsize cars the scooter seat may need to be stowed on the front seat of the vehicle. Use the cars safety belt to secure the seat in position. Caution: The body mouldings on your Scooter have not been designed for lifting your machine. Use the firm metal lifting handles only. FIG 30 Warning: Take care when lifting heavy parts. If in doubt always seek assistance when lifting parts in or out of your vehicle.
BATTERIES & BATTERY CHARGING Warning: Do not attempt to remove the safety valves situated in the top of the battery. Failure to observe this warning will invalidate your battery guarantee. BATTERY INSTALLATION Your Scooter is equipped with two maintenance free 12 volt batteries.
Your battery Charger is an intelligent automatic charging Instrument. Your Charger's robust framework contains a number of quality components; namely a transformer, rectifier and complex control circuitry. tear clause. Any battery faults due to a defect in the original manufacture will normally become obvious within the first two months.
perform to full capacity for 12 months. This will, of course be dependent on the actual use of the vehicle and how of ten the batteries are cycled i.e. discharged and charged. charge your batteries. You may use your vehicle all day on a Daily basis or you may not use it for weeks at a time. Other factors such as driver and baggage weight, smooth or rough terrain, flat areas or inclines and speed must all be considered.
Freerider Agent. Only batteries supplied as original equipment on your machine will give you the best performance. When charging batteries make certain the positive and negative terminals are correctly assembled. Failure to observe this warning may cause an explosion, short circuit or fire. 4. Always handle batteries carefully, they are heavy. Wear protective gloves and glasses when handling. 5.Dispose of worn out batteries carefully, contact your local waste disposal authority for advise.
Safety Note: For your own safety, we recommend that you check the function of your Scooter brakes prior to a journey. service of a tyre or tube carry out the following instructions (only competent people should carry out this procedure). Motor Brake: If the motor brake is functioning correctly and the drive is engaged you will not be able to push your machine when it is switched off. Or switched on with the speed control lever in the 'zero speed', central position. 1.
Other Scooter users will use their machines less frequently, putting their batteries through a less demanding discharge lifestyle. These batteries will probably have a longer life in excess of 12months). This can only be a general guide and one cannot be more specific, due to other factors such as; motor loads, tyre pressures, general service factors, working conditions, periods of non-use and abuse etc.
RECOMMENDED AREAS FOR ADJUSTMENT STEERING COLUMN ADJUSTMENT Spray metal parts with moisture repellent (Wd40) Seat lock lever pivot bolt Seat rotation, grease face of seat post and pivot pin at base of seat. Seat arm hinges Inspect, lubricate and adjust upper handle bar steering bearings The steering column locking system works on a 'cam' principle to lock the column in the desired driving position (see Fig 9 page 10 ).
BASIC FAULT FINDING If your Freerider Scooter will not start: 1. Check the power key switch is turned 'on'. If it is, the battery condition indicator meter will be operating. If the green status light on your console is flashing once per second, charge your batteries. If the battery condition meter and the green status light fail to operate when the key switch is in the 'on' position, check the following: FIG 36 1.
slowly as a warning to recharge your batteries. If the 'speed controller' detects a fault the green light will flash rapidly, with the number of flashes indicating the nature of the fault. For example, the controller will not operate if the speed thumb lever (wig-wag) is not in the zero speed position with the Scooter switched 'on'. Return the speed lever (Wig-Wag) to the zero speed position, when the scooter will be allowed to operate normally once again.
STATUS FAULT CODES FLASH CODE (No.of flashes) FAULT DISPLAYED BY PROGRAMMER FREERIDER SCOOTER CONDITION COMMENT 1 Flash Battery needs recharging Driving still possible The battery voltage has dropped below 23.3 volts in neutral. Recharge the batteries soon. 2 Flashes Battery voltage too low Drive inhibited The battery voltage at Controller has dropped to 16.5 volts. Check the battery condition and the connections.
TECHNICAL SPECIFICATION Model Code:FR168-4 Model Code:FR168-4S/FR168-4S2b SPECIFICATION: SPECIFICATION: Overall length 120cm/47inches Overall width 58cm/23inches Ground clearance 6.5cm/2.5inches Maximum load 136kgs/300lbs Range up to 32km/20ml(26Amp batteries) Total weihgt(excl.batteries) 53.5kgs/118 lbs Heaviest port 21kgs/46 lbs Wall to wall turning radlus 104.5cm/42inches Maximum Speed 8.8km/5.
Model Code:FR510DX2/510DXs2 use internal TIA. DC output 24 Volt. 2 Amp. Conforms to: EN60335-2-29 and En12184. Electrical System: 24 volt DC. ADDITIONAL FEATURES Drive system: Rear wheel, direct drive via sealed drive axle. Motor: 24 volt DC. Permanent magnet, totally enclosed for outdoor use. Internal brushes. 3.0 Amp. (no load) 350W. 5100R.P.M. Brake: Automatic dynamic regenerating braking system with spring activated magnetic solenoid parking brake. Free wheel facility.
SIZE SPECIFICATION-FR168-3/FR168-3S 35
SIZE SPECIFICATION-FR168-4/FR168-4S 36
SIZE SPECIFICATION-FR510DX2/FR510DXs2 37
CIRCUIT DIAGRAMS C I R CUIT DIAGRAMS CIRCUIT DIAGRAMS BATTERY WIRING DIAGRAM 38
ADVISORY SAFET Y NOTICE more susceptible to interference from radio wave sources. Note: There is no easy way to evaluate their effect on the overall immunity of your powered Scooter. 5. Report all incidents of unintended movement or brake release to your Freerider supplier, noting if there is a radio wave source nearby. He will then be able to diagnose your Scooter to eliminate any possible Scooter component failure. Please note a charge may be made for this service.
OPTAINAL ACCESSORIES For information regarding these optional accessories please contact your Authorised Freerider Agent. REAR BASKET Provides easily accessible additional carrying capacity for shopping. Basket maximum load 4kg (9lbs) LOCKABLE STORAGE BOX This smart storage box allows you to lock away your valuable items when leaving your Scooter unsuper vised. Maximum load 2kg(4.5lbs). STICK/UMBRELLA HOLDER Ideal way to carry walking aids. DELTA CONTROLLER For Scooter users with limited hand dexterity.
GUARANTEE TERMS PAINT WORK: This guarantee does not cover deterioration of paintwork resulting from the lapse of time i.e. natural fading. It is the users responsibility to clean and protect the painted surfaces. GUARANTEE TERMS Please keep a note of your serial No. ............................... (This is located on a plate on the front frame tube, under the front body cover).
SERVICE HISTORY This section is designed to assist you in keeping a record of any service and repairs to your Freerider Scooter. Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you.Your Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out. The service agent will complete this section and return the book to you.
SERVICE HISTORY This section is designed to assist you in keeping a record of any service and repairs to your Freerider Scooter. Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you.Your Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out. The service agent will complete this section and return the book to you.
YOUR LOCAL DEALER FREERIDER CORPORTION No. 22, Bengong 5th Road, Gangshan Dist., Kaohsiung City, 820, Taiwan(R.O.C.) Call us +886-7-6223093 Fax: +886-7-6230373 Email: sales@freerider.com.tw http://www.freerider.com.tw http://www.luggiescooter.com Freerider has a policy of continual improvement. We reserve the right to change specification without prior notice.
