Luggie Series ~ Smart Fold , Easy Go ~ USERS INSTRUCTION MANUAL
FOREWORD Note to the reader: For your safety and the safety of everyone around you, we ask that you read and follow the suggested rules and regulations outlined in this Owner’s Manual.
CONTENTS Introduction .................................................................................................................3 Product Description ....................................................................................................3 Luggie Feature Guide .............................................................................4 About Your Luggie Scooter .........................................................................................4 Guidelines For Safe Use ............
INTRODUCTION Congratulations on the purchase of your Luggie scooter! Please read this User Instruction Manual carefully before you attempt to operate your scooter. Your User Instruction Manual is your guide to safe operation and maintenance of your Luggie scooter. Before beginning to use your scooter, make sure you completely read and understand all instructions thoroughly.
Note: Your scooter is not designed to transport the user in a moving vehicle i.e. train or cruise ship. Consult with your Authorized Luggie Dealer or transportation agent for further details. The Luggie should be serviced by an Authorized Luggie reseller to ensure safe, reliable operation. For details and a list of options available for Luggie scooter, refer to the accessories section of this manual (page 42). LUGGIE SCOOTER LABELED 25 1. Top Console 2. Wig-Wag lever 3.
a degree of spatial mobility. It is also advisable that the user receive training in the use of the product, preferably in their normal environment before use. The maximum user weight capacity for the Luggie can be found in the rear of this manual, under 'Technical Specification' (page 38-40). Your Luggie is suitable for indoor or outdoor use: in your home, shopping malls, precincts and on dry, smooth level surfaces. It climbs slopes safely up to 6 degrees and over obstacles up to one inch (2.5cm).
1. DO NOT ride your Luggie without reading this instruction manual. Also read all of the safety instructions and Warnings stated on page 13-17 of this manual. 2. ONLY drive your Luggie if your health condition will allow you to be safe. 3. DO NOT exceed the maximum safe gradient outlined for your vehicle (see Technical Specification, page 38-40). Warning : For your safety, ALWAYS have the anti-tipping wheels properly fitted on your Luggie (FIG 12, page 21). 4.
20. DO NOT attempt to remove the seal on the side of the battery. Failure to observe this warning will invalidate your battery warranty. 21. DO NOT drive your Luggie through deep water or clean the scooter with a power washer or compressor hose. 22. DO NOT drive your Luggie through sand or sea water. This is very corrosive for the scooter and will cause permanent damage.
Use the trigger to adjust the tiller to the most comfortable angle for and to fold up and down the tiller for ease of transport. SERVICE - Your Luggie has been designed to be service friendly. Sealed lithium battery which is virtually maintenance-free will give your Luggie the power it requires. Should you need to take your battery pack on an aircraft, use the battery box originally shipped with your Luggie scooter for transport.
2. Pull backward on the seat lock handle to adjust the height of the seat while simultaneously lifting the seat. (FIG 3). FIG 3 FIG 4 Note: Please make sure that the seat is properly locked and secured before sitting on the Luggie. There are two windows on either side of the seat lock handle that will appear red when the seat is locked and properly secured. Securing the seat adjustment will help prevent accidents or tilting of the seat. 3.
TILLER ADJUSTMENTS 1. The tiller of your Luggie is designed to allow you to position the handlebars in a comfortable driving position. It can be locked into numerous positions for your comfort and ease of transport. 2. To adjust the angle of the tiller (angle the handlebars), locate the trigger as pictured in (FIG 6). Pull the black lever (trigger), outward to adjust the angle of the tiller. To lock the tiller in your desired position, simply release the trigger or the black lever.
status light flashing diagnostic signals for the Luggie, refer to Basic Fault Finding section in the rear of this manual for reference. 2. Battery Indicator: The battery indicator is located on the top console between the handlebars. When your scooter is switched on, the indicator on the gauge will move across the scale from the left 'red' sector towards the 'green' sector, indicating the state of charge of your battery.
Warning : If you are not an accomplished outdoors powered vehicle driver, we strongly recommend that you first practice in an open, safe area, free from traffic, preferably with a care provider who can assist you. 5. Sleep Time: When your Luggie scooter has been idle for 15 minutes or more, it will automatically go into sleep mode to conserve battery charge. There are 2 ways to wake the Luggie in sleep mode. One way to wake Luggie is to toggle the wig-wag a couple of times.
Warning : If your Luggie scooter is in the freewheel mode, you will not be able to drive. Dismount and re-engage the drive system by pulling back on the magnetic brake release (red handled lever). Remount your scooter. Switch the power off and on to clear the fault. Your Luggie will now drive again. Warning : Do not use your Scooter in the freewheel mode without an attendant present. Personal injury may result.
scooter is fitted with a number of safety warning & instruction labels, see page18. These labels communicate important warnings. Please familiarize yourself with their locations on your scooter. SAFETY CHECK Get to know the feel of your Luggie scooter and its capabilities. We recommend that you perform a safety check before each use to make certain your scooter operates smoothly and safely. For details on how to perform these necessary inspections, see the Care and Maintenance section of this manual.
BRAKING Your Luggie scooter is equipped with two powerful brake systems: 1. Regenerative: This uses the electricity generated in your Luggie drive motor to rapidly slow your scooter when the wig-wag lever is returned to the stop position. 2. Electric/Mechanical Disc Brake: This activates mechanically after the regenerative brake slows your scooter to a near stop, or when power is removed from the drive system. Brake engagement is far more abrupt at higher speeds.
Note: Always wear bright or illuminating clothing when driving your scooter. Be aware that it may be difficult for pedestrians and other motorized vehicles to see you when you are seated on your scooter. Only drive your scooter on the road when public pavements or sidewalks are not available (i.e. in the countryside) or when crossing the roadway from one pavement to another. INSURANCE Although it is not a legal requirement for accident insurance coverage (third party), it is a sensible precaution.
Warning : Do not overload your scooter at the rear when climbing an incline. Always lean forward to provide the best stability and prevent rearward tipping. Warning : Any attempt to climb or descend an incline steeper than shown in the scooter specification at the rear of this manual may put your scooter in an unstable position and cause it to tip, resulting in personal injury. Never remove the antitipping wheels of your scooter. They are an important part of your scooters design. See also Incline.
STAIRS AND ESCALATORS Warning : Luggie scooter is not designed to travel up or down stairs or escalators. Always use an elevator. Failure to observe this warning may result in injury to yourself and others and damage your scooter. DISPOSAL OF ELECTRO-MOBILE SCOOTER In time when your scooter becomes unusable it must be disposed of in accordance with the laws implemented at that time.
LEARNING TO GET AROUND Warning : If you are not an accomplished outdoors mobility scooter driver, we strongly recommend that you first practice in an open area, free from traffic and preferably with an attendant who can assist you. When ready, proceed to power on the Luggie. The battery indicator gauge needle will move to the amount of charge left on your battery and the status light on the power switch will illuminate as a solid. Gently press the right wig wag lever (FIG 11, page 11) to move forward.
drive forwards by using your left finger to move the wig-wag lever towards you.) If the door is self-closing, you can go though, allowing the door to close behind you, if you go quickly enough. If not, just stop when you have clear of the door before pushing it close. If, however, the door opens toward you, hold the knob or bar with one hand and gently let the reverse power do the work.
Most new pavements have wheelchair access ramps at intersections. Plan your route where possible to avoid poor and uneven surfaces. Do not attempt to ride up or down curbs as you will damage the integrity of your scooter. MOVING OVER GRASS & GRAVEL Care must be taken when attempting to drive over soft surfaces such as those found in parks, etc. These surfaces may look level; but, hidden dangers on these surfaces may make your Luggie become unstable.
TRANSPORTING YOUR LUGGIE Whether it is for a holiday, a day out to visit family and friends, or a trip to go shopping, your Luggie can be taken along. Depending on the size or model of your car, you will be able to load your Luggie in one of the following methods. 1. Load your Luggie with the aid of a car hoist. Your dealer will be able to advise on suitable equipment. 2.
Remember: You have increased the load in your car, please take account of this and modify your driving accordingly. Warning : Always make certain that your scooter is stored in the transport vehicle with the magnetic brake release system in the disengaged (brakes locked) position. BATTERY & BATTERY CHARGING Your Luggie has a lot of power. Keeping Luggie working to its maximum potential means that its battery must be maintained at full potential.
SAFE & LASTING BATTERY 1. For longest battery life, your battery should be re-charged when the battery meter indicator is in the red region or after use whenever possible. 2. If your Luggie battery will not be used for an extended period, fully charge the battery and disengage from the battery compartment of the Luggie before storage. Battery charge will gradually deplete with time. Please do a refresh charge every month when the battery has been stored for an extended period of time.
4. Do not use an extension cord to connect the charger onto the charging unit of your Luggie unless absolutely necessary. Use of an improper extension lead could result in fire and/or electric shock. 5. Do not use the charger if it has received a sharp blow, been dropped or otherwise misused in anyway. 6. Do not dismantle the charger, poke or drop objects through the slots in the charger case. 7. Do not unplug or interrupt the recharge cycle until the charging cycle has been completed.
Q: Are there safety modes in place even when the magnetic brake release has been disengaged? A: Yes. If the attendant pushes the scooter too quickly while the magnetic brake release is disengaged, the scooter will brake or stop. If this happens, come to a complete stop to allow the safety mechanism to reset before starting again. If the attendant pushes slowly, the scooter will move easily without braking.
Q: How should I fold the Luggie to check it for air travel? A: The best way to fold the Luggie and check it for air travel is to retract the tiller and fold both the tiller down to the base of the scooter along with the seat. By making the scooter flat (folding down both the tiller & the seat ) like FIG 2, page 8, it is easier for airline crew to handle and transport the scooter without damaging the scooter.
Q: Where can I purchase accessories and/or replacement parts for the Luggie scooter? A: You can purchase accessories and Luggie parts from Luggie Authorized Dealers . Q: What is the return policy on my Luggie scooter? A: Refer to the warranty sheet shipped with your scooter. Q: Where do I find the serial number for my Luggie scooter? A: The serial number for your scooter can be found on the underside of the scooter.
Q: Do I need to remove the battery when I travel via air? A: According to the International Air Transport Association (IATA) the removal of the lithium battery is required before your Luggie scooter can be checked without restrictions. According to IATA each passenger is allowed the capacity of one Luggie lithium battery. If you would like to travel with additional batteries, please ask your travel companion to carry it for you or check with your airline of travel for additional details.
4. After ten to fifteen charging cycles, the battery will top off at 100% charge and last for an extended period. It is important that you follow the steps outlined above for the longevity of your battery. How can I get the maximum operating time per charge? Rarely do we have the ideal driving situation (smooth, flat, hard terrain with no wind or curves and warm temperatures). More often, we are presented with hills, uneven and loosely packed surfaces, curves, wind, cold and heavy loads.
How to read the battery indicator meter Three sections on your battery indictor meter (Fig 27) 1. Red : Depleted battery voltage. 2.LightGreen : Low voltage. Luggie FIG 27 Luggie Elite 3. Green : Fully charged. CARE & MAINTENANCE Your Luggie like any other electro-mechanical scooter will benefit from regular servicing by your Authorized Luggie Dealer. You too, can help keep your Luggie in tip top condition by following the simple guidelines outlined below.
ELECTRONICS Servicing of the drive electronics and charger should only be carried out by your Authorized Luggie Service Dealer. These units are sealed and should not be opened. BROKEN SEALS WILL INVALIDATE YOUR WARRANTY. Below are some pointers to keep in mind. 1. DO NOT operate your Luggie in exceptional weather conditions i.e. very heavy rain. 2. Cover your scooter if it is left unattended and outside for a long period of time. 3. DO NOT drive your Luggie through deep water.
TIRE SERVICING REAR WHEELS To remove a rear wheel from your Luggie follow the instructions below (ONLY COMPETENT PEOPLE SHOULD CARRY OUT THESE PROCEDURES). Power off your Luggie. Using a suitable body stand, lift the side of the vehicle you wish to service off the ground. Place the stand under the chassis. Care must be taken when lifting heavy loads. You may need a friend to help you. Please be safe. Do not lift the scooter by the plastic body work.
Warning : Contact your electronic waste disposal facility to properly dispose your Luggie battery. Note:The charger supplied with your Luggie scooter is specifically designed for Luggie battery and may not work correctly with other brand of battery. (Refer to Batteries and Battery Charging section of this manual for additional details.) LUBRICATION The Luggie is designed with low maintenance in mind. Wheel and steering bearings are sealed for life.
All steering components Clean chassis and repaint any exposed parts. Replace any damaged axle seals. Cycle charge for full operation function. Cycle test batteries for operating capacity. (Ask your Authorized Luggie Dealer for details.) Note: Annual inspection will include weekly, semi-annual and annual checks listed above. LUBRICATION Use a general purpose noncorrosive lubricating fluid (i.e. WD-40) on moving parts. All wheel bearings are factory sealed and should not normally need lubricating.
Q: What if the battery indicator is operational but the status light flashes and the Luggie is inoperable? A1: Check the status fault codes (page 37-38) indicated by the LED on your power switch flashing. A2: Check to make sure that the magnetic brake release is not disengaged. If the magnetic break release is disengaged, the status light on the power switch will flash five times.
incorrect installation of connectors when assembling the scooter after transporting the scooter. If your Luggie scooter fails to operate refer to the status fault codes on the following page for reference. If in doubt, consult the dealer from whom you purchased your Luggie scooter. DO NOT OPEN THE BATTERY HOUSING.
FLASH Description Meaning Park Brake Fault Either a park brake release switch is active or the park brake is faulty. Check the park brake and associated connections and wiring. Ensure any associated switches are in their correct positions. Throttle OONAPU The Throttle is out of neutral when turning the controller on. Ensure the throttle is in neutral when turning the controller on. The Throttle may require recalibration.
CLASSIFICATION Type 'B' indoor / with some outdoor capabilities (EN12184:1999) Class 2 (Highway Regulations 1988). Maximum safe climbing angle: 6 degrees with 250 lbs (114 kg) and Luggie Elite 320 lbs (145 kg) weight capacity. Warning : The safe climbing angle is measured with the seat in the highest position, and a weight capacity of 250 lbs (114 kg) and Luggie Elite 320 lbs (145 kg). The motor on your scooter is powerful and may be able to climb a steeper incline than the maximum safe climbing angle.
Motor: 24 volt DC. Permanent magnet totally enclosed for outdoor use. Internal brushes. 3.0 Amp (no load) 70 W / 4100 RPM (Luggie) ,120 W / 3600 RPM (Luggie Elite). Brake: Automatic dynamic regenerating braking system with spring activated magnetic solenoid parking brake and freewheel facility. Tiller: Adjustable locking for driving comfort. Speed Control: Proportional state of the art design for safety and smooth operation incorporated with 'Fault' diagnosis.
LUGGIE ARMRESTS INSTALLATION GUIDE 41
ADVISORY SAFETY NOTICE Warning : Radio wave sources may affect scooter control. Your powered scooter is designed to operate in appropriate environments; however, radio wave sources such as radio or TV broadcasting stations, amateur (ham) radio transmitters, twoway radios and cellular portable telephones can affect powered motorized scooters. The following warnings listed below should reduce the chance of unintended brake release or uncontrolled powered scooter movement.
OPTIONAL ACCESSORIES Storage bag Sling bag Battery bag Adjustable armrest Home docking station Luggie is a one piece foldable mobility scooter with optional accessories for your convenience. For information regarding these optional accessories listed above, please contact your Authorized Luggie Dealer. Warning : DO NOT over load accessories as this will affect the weight capacity of your scooter and decrease stability.
WARRANTY TERMS WARRANTY TERMS Please keep a note of your serial No................................ (This is located on the front frame tube, under the front chassis cover). The frame of your scooter is warranted for 36 months, 12 months from the date of purchase against faults arising due to defects in manufacture or materials on electronic components.This warranty does not detract from, but is in addition to your legal rights.
METAL WORK: Components, such as the frame work and bright metal parts require special attention and may deteriorate in certain conditions. Moisture and salt may corrode parts if left unattended. Auto cleaner polishes should be used to prevent long term damage. Failure to clean and protect these components may void your warranty. PAINT WORK: This warranty does not cover deterioration of paint resulting from the lapse of time i.e. natural fading.
incurred while submitting parts for repair or replacement are the responsibility of the purchaser. DISCLAIMER Luggie distributor/Freerider Corp. disclaims all responsibility for any personal injury or property damage which may occur as a result of improper or unsafe use of its products. Mechanical or electrical defects will be dealt with on a contingency liability basis. The part or parts will be replaced or repaired but no responsibility for damage or injury can be claimed.
YOUR LOCAL DEALER PHONE TODAY FOR FREE HOME DEMONSTRATION FREERIDER CORP Head Quarter and Kaohsiung Facility: No.22,Bengong 5th Rd.,Gangshan Dist., Kaohsiung City 820,Taiwan(R.O.C) Tel:886-7-6223093 Fax:886-7-6230373 Email:sales @ freerider.com.tw http://www.freerider.com.tw http://www.luggiescooter.com.tw 2013.12.
