Service & Parts Manual (Non Q) (2019, 2020, 2021, 2022)
Table Of Contents
- INTRODUCTION
- SPECIFICATIONS
- OPERATION
- ROUTINE MAINTENANCE
- REMOVE AND INSTALL THE CHASSIS
- R-410A SEALED SYSTEM REPAIR
- COMPONENT TESTING- Hermetic Components Check
- Reversing Valve Description And Operation
- Testing The Reversing Valve Solenoid Coil
- Checking The Reversing Valve
- Replace The Reversing Valve
- Touch Test Chart : To Service Reversing Valves
- Compressor Checks
- Compressor Replacement
- Fan Motor
- Capacitors
- Heating Element
- Drain Pan Valve
- Testing the User Interface and Electronic Control Board
- Thermistors Description
- Electronic Control Board Identification
- Replace the Electronic Control Board
- Replace the User Interface
 
- TROUBLESHOOTING
- WIRING DIAGRAMS
- PARTS CATALOG
- Available Accessories
65 PB
COMPONENTS TESTING 
WARNING
ELECTRIC SHOCK HAZARD 
Turn  off  electric  power  before  service  or 
installation.  Extreme  care  must  be  used,  if  it 
becomes necessary to work on equipment with 
power applied.
Failure to do so could result in serious injury or 
death.
Testing the User Interface and Electronic 
Control Board
If the User Interface does not turn on:
  1. Make sure the unit has the proper voltage and that it is 
turned on. Check power at Terminals L1 and L2. (refer to 
Electronic Control Board Identication, Figure 712)
  2. Disconnect the User Interface’s wire harness on the 
control board.
  3. Using a voltmeter, check the outer pins on the   
  user interface port of the elctronic control board . There should be 24VDC. (refer to Electronic Control Board  
  Identication, Fig 712)
  4. If there is no voltage, replace the electronic control board (refer to Fig 713).
  5. If 24 VDC is present replace the User Interface and/ or the ribbon cable.
Thermistors Description
The KUHL units have 4 sensors (Thermistors). Each thermistor is color coded and has a differnt function.
  1. Indoor Coil (Yellow) - located on the evaporator coil next to the power board
  2. Outdoor Coil (Blue) - located on the condensor coil.
  3. Discharge Air (Black) - located on the front of the unit in the discharge air port.
  4. Ambient Air (White) - located o nt he front of the unit in front of the air intake
Thermistor Testing
  1. Gain access to Electronic Control Board (Refer to Control Board Replacement, Fig 713)
  2. Locate thermistor plug and disconnect from Control Board. (refer to Control Board Identication, Fig 712)
  3. Check for proper resistance. (refer to Thermistor 
Resistance values, Fig 711
  4. If thermistor is out of tolerance, replace thermistor.
Replace Soild State Relay, Capacitor, or PTCR
Models KHL24A35A, KEL36A35A, KCL28A30, 
KCL36A30A are equipped with a solid state relay to 
handle the higher current demands of these units. The 
relay is located on the inside of the Control Mounting 
Panel in between the Control Board and Power Cord.
Models KCL36A30 and KEL36A35 are equipped with 
PTCR 9 Hard Start Resistor.
1) Unplug the unit.
2) Remove wire ties as neccesary for slack in electrical 
wiring.
3) Remove 3 screws from Control Mounting Panel.
4) Carefully pull out panel and you will have access to 
replace Capacitor, PTCR, or SSR.
5) Replace Component as neccesary.
6) Ensure all electrical connectios are correct.
7) Reinstall Control Mounting Panel
8) Secure wiring as neccesary.
9) Plug unit back in.
10) Test Unit to ensure problems are corrected.
Figure 710 Access to SSR, Capacitor, PTCR
3 ea Screw
Control 
Mounting 
Panel










