FilterQuick™ FQG30 Gas Fryer Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. CAUTION READ THE INSTRUCTIONS BEFORE USING THE FRYER.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.
FilterQuick™ FQG30 Series Gas Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Applicability and Validity ............................................................................................................................. 1-1 1.2 Safety Information ......................................................................................................................................... 1-1 1.3 Controller Information........................................
CHAPTER 5: Preventive Maintenance 5.1 Fryer Preventive Maintenance Checks and Service ............................................................................5-1 5.2 Daily Checks and Service ..............................................................................................................................5-1 5.2.1 Inspect Fryer for Damage ................................................................................................................5-1 5.2.
FILTERQUICK™ FQG30 SERIES GAS FRYER CHAPTER 1: GENERAL INFORMATION NOTE: The Frymaster FilterQuick™ FQG30 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. 1.1 Applicability and Validity The FilterQuick™ FQG30 Series Gas Fryer, with SMART4U® technology, has been approved by the European Union for sale and installation in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE.
2. An optional safety switch built into the drain valve prevents burner ignition with the drain valve even partially open. 1.3 Controller Information FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.
1.5 Equipment Description FilterQuick™ FQG30 Series high-efficiency gas fryers employ a unique infrared burner system that uses up to 43% less energy to cook the same volume as conventional open-burner fryers. Models in this series include FQG variants. These models have a built-in FilterQuick™ fingertip filtration system located under the leftmost fryer in a battery.
QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of gasfired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.
1.9 Reading Model Numbers 1.10 Parts Ordering and Service Information In order to assist you quickly, the Frymaster Factory Authorized Servicer (FAS) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Service and Parts Manual. Parts orders may be placed directly with your local FAS or distributor.
FILTERQUICK™ FQG30 SERIES GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7 of this manual, should perform all installation and service on Frymaster equipment. Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.7 of this manual.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the fryer is installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce drafts that interfere with burner operation. The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney” fashion.
2.1.3 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. In the absence of local codes, the appliance must be grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. All units (cord connected or permanently connected) should be connected to a grounded power supply system.
2.3 Pre-Connection Preparations DANGER DO NOT connect this appliance to the gas supply before completing each step in this section. After the fryer has been positioned under the exhaust hood, ensure the following has been accomplished: 1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use.
CE Standard for Incoming Gas Pressures for Fryers Manufactured After April 1999 (mbar)(1) Orifice Diameter Single Dual Vat Vat 20 2 x 3.18 2 x 3.18 7 mbar 8 mbar 20 or 25 2 x 3.18 2 x 3.18 28/30 or 50 2 x 1.95 2 x 1.95 10 mbar 17 mbar 11.2 mbar 17 mbar Pressure Gas G20 G25 G30 G31 37 or 50 Regulator Pressure Single Dual Vat Vat Non-CE Standard for Incoming Gas Pressures Gas Natural 2 x 1.95 2 x 1.95 20.6 mbar 20.6 mbar LP (1) mbar = 10,2 mm H2O Minimum 6" W.C. 1.49 kPa 14.
2.4 Connection to Gas Line DANGER Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. DANGER The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ PSI (3.45 kPa, 13.84 inches W.C.
The FilterQuick™ FQG30 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW. NOTICE- Australia Only The air pressure switch on the combustion blower should read: Full Vat units-122pa (0.5 inches W.C.) and for Split Vat units-180pa (0.72 inches W.C.).
When using thread compound, use very small amounts on male threads only. Use a pipe thread compound that is not affected by the chemical action of LP gases (Loctite™ PST56765 Sealant is one such compound). DO NOT apply compound to the first two threads. Doing so may allow some of the compound to enter the gas stream, resulting in clogging of burner orifices and/or the control valve. 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks.
Switching to a different type of gas without installing the proper conversion components may result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED! Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and authorized installation or service personnel, as defined in Section 1.7 of this manual. FilterQuick™ FQG30 series gas fryers manufactured for non-CE countries use different burners for each type gas.
4. If the destination language changes, replace the rating plate. Call your local service agency or KES for a label kit. The language of reference will be on the corner of the label. 2.6 Positioning the Fryer 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
2.7 Installing the JIB Cradle Open the fryer door (typically the far right door) and remove the cross brace used for shipping support by removing the four screws (see Figure 1). Install the JIB cradle shipped in the accessories pack with the screws that were removed in the cross brace removal step (see Figure 2). If using the solid shortening option see Appendix A in the rear of this manual for installation instructions.
FILTERQUICK™ FQG30 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS FINDING YOU WAY AROUND THE FILTERQUICK™ FQG30 SERIES GAS FRYER Basket Hanger Flue Cap Control Panel (FilterQuick Controller shown) Top Cap Bezel MIB Board JIB (Jug In Box) Reset Button Fryer Identification Waste Data Labels Handle (Model and Serial Number) Filter Pan JIB (Jug In Box) Oil Reservoir TYPICAL CONFIGURATION (FILTERQUICK FQG430 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon
3.1 Controller Operation and Programming This fryer is equipped with the FilterQuick™ controller (illustrated below). Fryers with FilterQuick™ controllers should refer to the FilterQuick™ Controller Manual 819-7206 for the controller programming and operating procedure. FILTERQUICK™ CONTROLLER Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. 3.
WARNING The FilterQuick™ FQG30 Series gas fryer is NOT intended to use solid shortening without a solid shortening kit. Use only liquid shortening with this fryer if a solid shortening kit is not installed. The use of solid shortening without a solid shortening kit will clog the top off oil lines. 1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This will allow for oil expansion as heat is applied.
go out for a longer period.) When the frypot temperature reaches 180ºF (82ºC), the unit will automatically switch to the full heat mode. The burners will remain lit until the frypot temperature reaches the programmed cooking temperature. On the FilterQuick™ controller, once the fryer reaches setpoint, the controller display changes to READY and the fryer is ready for use. To exit the melt cycle on the FilterQuick™ controller, press the EXIT COOL button.
Put the frypot covers in place (if the fryer is so equipped). 3.4 Oil Attendant® Automatic Top-Off When the Oil Attendant® top-off oil system is in place on the fryer, oil is continually topped off in the frypots from a reservoir in the cabinet. The reservoir holds up to a 35 pound box of oil. In a typical operation this will last approximately two days before changing. Components of the system are annotated at the right (see Figure 1).
3.4.2 Routine Oil Changes When the oil reservoir level is low, the controller displays TOPOFF OIL EMPTY in the left display and CONFIRM in the right display. Press (CONFIRM). Some procedures may differ from photos shown. If using solid shortening see Appendix C for instructions. Follow manufacturer’s instructions for changing the JIB. 1. Open the cabinet and slide the JIB from 2. Remove the cap and pour any remaining oil in the the cabinet (see Figure 2).
FILTERQUICK™ FQG30 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FilterQuick™ with fingertip filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers preparation of the filter system for use. Operation of the system is covered in Section 4.3.
2. Inspect the filter pan connection fitting to ensure that both O-rings are in good condition (see Figure 2). 3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, overlapping on all sides (see Figure1). If using a filter pad, ensure the rough side of the pad is up and lay the pad over the screen, making sure that the pad is in between the embossed ridges of the filter pan. 4.
A FilterQuick™ controller controls the semi-automatic filtration system on the FilterQuick™ fryer. After a preset number of cook cycles the controller displays Filter now? alternating with YES NO. If NO is selected or a cook cycle is started, the controller will resume normal operation for a set amount of cooks and the prompt for a filter again. The FILTER NOW? prompt is displayed once the cooks til filter or filter prompt count is satisfied.
The controller displays REMOVE PAN. *NOTE: If the filter paper change time has expired, normally every 25 hours, the CHANGE FILTER PAPER? message repeats every 15 minutes instead of every four minutes. 6. Remove the pan. The controller display changes to CHANGE PAPER. Change the filter paper and ensure the filter pan has been pulled forward, out of the cabinet for at least 30 seconds. Once the pan has been out for 30 seconds the controller displays OFF. Ensure the pan is dry and assembled correctly.
DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling. WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below).
DANGER Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal. DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container. DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling. The oil to be filtered is at or near 350°F (177°C). Wear all appropriate safety equipment when draining and filtering oil.
FILTERQUICK™ FQG30 GAS FRYER CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Service DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil.
There are no periodic preventive maintenance checks and services required for your FilterQuick Filtration System other than daily cleaning of the filter pan with a solution of hot water and detergent. If you notice that the systems is pumping slowly or not at all, verify that the filter pan screen is on the bottom of the filter pan, with the pad on top of the screen. Verify that the two O-ring(s) on the fitting at the right front of the filter pan are present and in good condition. 5.2.
5.3.2 Boiling Out the Frypot During normal usage of your fryer, a deposit of carbonized oil will gradually form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure. Use the instructions on pages 1-16 through 1-18 in the FilterQuick™ controller manual to boil out the frypot. WARNING To prevent injury, ensure adjacent vats that contain oil are OFF and covered prior to performing a boil out.
2. When the controller displays READY (indicating that the frypot contents are within the cooking range), press the temperature button once to display the temperature of the oil as sensed by the temperature probe and the setpoint. The setpoint is denoted by the temperature with the degree symbol. 3. Note the temperature on the thermometer or pyrometer. Actual temperature and pyrometer readings should be within ± 5ºF (3ºC) of each other. If not, contact a Factory Authorized Servicer for assistance. 5.
Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened. Verify that the burner manifold pressure is in accordance with that specified on the appliance’s rating plate.
5.7.3 Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. (See Figure 1 on below) Blower assembly mounting nuts Wiring connection Figure 1 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components. (See Figure 2) Remove these fasteners. Figure 2 3. Wrap the motor with plastic wrap to prevent water from entering it.
7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower. (See Figure 4) Left Viewing Port Right Viewing Port is Behind Motor Figure 4 The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 2-7 and the burners display a bright orange-red glow.
FILTERQUICK™ FQG30 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment. The troubleshooting guides that follow are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered.
6.2 Troubleshooting Fryers 6.2.1 Controller and Heating Problems PROBLEM PROBABLE CAUSES A. Press the ON/OFF switch to turn the controller on. B. Verify that the fryer is plugged in and that the circuit breaker is not tripped. C. Call your FAS for assistance. A. Controller not turned on. No display on the B. No power to fryer. controller. C. Failed controller or other component Controller displays IS VAT FULL? YES NO during a cook or in idle mode with an audible alarm.
PROBLEM PROBABLE CAUSES blower. Controller displays HEATING FAILURE. CORRECTIVE ACTION your FAS for service. Gas valve off, failed controller, failed transformer, open high-limit thermostat. It is normal for this message to appear during startup if the lines have air in them. Check that the gas valve is on. If it continues, shut the fryer down and call your FAS for assistance. 6.2.2 Error Messages and Display Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Controller displays low temp.
6.2.3 Basket Lift Problems PROBLEM Basket lift movement is jerky and/or noisy. PROBABLE CAUSES CORRECTIVE ACTION Apply a light coating of Lubriplate™ or similar Basket lift rods need lubrication. lightweight white grease to the rod and bushings. 6.2.4 Filtration Problems PROBLEM Fryer filters after each cook cycle. PROBABLE CAUSES Filter prompt setting incorrect. A. Filter menu functions won’t start or controller displays WAIT FOR Filter . B. C. D. E. Controller displays FLT DYLD or POL dlyd.
PROBLEM PROBABLE CAUSES Semi-automatic filtration won’t start. A. Oil level too low. B. Check that MIB board is not in manual mode. C. Check to see that the MIB cover is not damaged and depressing the buttons. D. Filter relay has failed. Controller displays OIL SENSOR FAIL. Controller displays IS VAT FULL? YES NO after a filter function. Controller displays IS DRAIN CLEAR? Controller display shows filter busy. Oil sensor may have failed. CORRECTIVE ACTION A.
One vat doesn’t top off. Controller displays TOPOFF OIL EMPTY / CONFIRM A. Filter error exists. B. Service required error exists C. Solenoid, pump, pin issue, RTD or ATO issue. A. Clear filter error properly. If problem persists call your FAS for assistance. B. Call your FAS for assistance. C. Call your FAS for assistance. Top off system out of oil. Fill top off system with oil and press the (CONFIRM) button.
Code ERROR MESSAGE EXPLANATION E22 OIL IN PAN ERROR Oil may be present in the filter pan. E23 CLOGGED DRAIN (Gas) Vat did not empty during filtration E24 OIL LEVEL SENSOR FAILED (Gas) Oil level sensor failed. E25 RECOVERY FAULT Recovery time exceeded maximum time limit. Recovery time should not exceed 2:25 for gas. E27 LOW TEMP ALARM Oil temperature has dropped 30°F (17°C) lower than setpoint in idle mode or 45°F (25°C) in cook mode.
9. Press and hold the () button to initiate the high-limit test. The vat begins to heat. The computer displays the actual vat temperature during the test. The fryer continues heating until the high limit trips. Generally this happens once the temperature reaches 423°F to 447°F (217°C to 231°C) for non-CE high limits and 405°F to 426°F (207°C to 219°C) for CE high limits. Once the high-limit opens the computer displays HELP HI-2 alternating with the actual temperature (ex. 430F). 10. Release the () button.
FILTERQUICK™ FQG30 SERIES GAS FRYER APPENDIX A: BULK OIL INSTRUCTIONS A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to a rear manifold on the fryer. Waste oil is pumped from the fryer, via a fitting located on the rear of the fryer labeled DISPOSE (see Figure 1).
A.1.2 Bulk Oil Wiring WARNING The FilterQuick fryer will ONLY operate with bulk oil systems that have a threepole float switch. If the float switch is the older two-pole switch, call the bulk oil provider. These float switches are polarity specific which may short to ground and damage an MIB board.
FILTERQUICK™ FQG30 SERIES GAS FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Attach alignment bracket to bottom of ATO box brace with provided nuts. See Figure 1. 3. Position melting unit in front of cabinet. 4. Slide the melting unit tabs into the alignment guide slots. See Figure 2. 5. With the melting unit inserted into the alignment guide bracket, insert the inner oil reservoir pan into the tray. See Figure 3. 6.
FILTERQUICK™ FQG30 SERIES GAS FRYER APPENDIX C: Solid Shortening Melting Unit Use Reset oil reservoir system Ensure shortening melting unit is on. Fill melting unit with shortening. Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system. The low oil message will be displayed if the fryer calls for oil before the shortening in the melting unit is liquid.
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FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA 71106‐6800 318‐865‐1711 844‐724‐CARE (2273) WWW.FRYMASTER.COM EMAIL: SERVICE@FRYMASTER.COM *8197052* Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations.
