SERVICE MANUAL FRYMASTER BIPH14/MPH14 SERIES ELECTRIC FRYER This equipment chapter is to be installed in the Fryer Section of the Equipment Manual. FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. MANUFACTURED BY P.O. BOX 51000 SHREVEPORT, LOUISIANA 71135-1000 PHONE: 1-318-865-1711 TOLL FREE: 1-800-551-8633 1-800-24 FRYER FAX: 1-318-688-2200 TABLE OF CONTENTS WARRANTY STATEMENT..............................................
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year. 2. All parts, with the exception of the frypot, heating elements and fuses, are warranted for one year after installation date of fryer. 3.
E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. After 60 days, no credit will be allowed. F.
BIPH14/MPH14 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly. 1.
4. Remove the controller from the control panel assembly and install the replacement computer. Reinstall the control panel assembly by reversing steps 1 and 2. 1.3 Replacing Component Box Components 1. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down (see steps 1 and 2 of section 1.2 on preceding page). 2.
5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process. 6. Reverse steps 1 and 2 to complete the replacement and return the fryer to service. 1.4 Replacing a Temperature Probe or High-Limit Thermostat 1. Remove the filter pan and lid from the unit.
Probe Leads Probe Bracket Metal Wire Tie If replacing a high-limit thermostat, unscrew the thermostat to be replaced. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot. 6. If a temperature probe was replaced, insert the probe leads into the connector (see left illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 6 and the white into position 7.
3. On the front of the contactor box, disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element and pull the harness out through the rear of the fryer. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the plastic wire loom. 4.
into position 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as viewed from the rear. 13 7 Rib marks Position 1 12 6 10. If disconnected in step 2, reconnect connector C6 of the wiring harness. 11. Reconnect the element springs and lower the element back down onto the basket rack. 12.
5. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover to access contactors and other components. 6. After performing necessary service, reverse steps 1-5 to return the fryer to operation. 1.7 Replacing a Frypot 1. Remove the filter pan and lid from the unit. Drain the frypots into an oil disposal unit (MSDU) or other appropriate metal container. DANGER DO NOT drain more than one full frypot or two split frypots into the MSDU at one time. 2.
. At the rear of the fryer, unplug the C6 connector and, using a pin pusher, disconnect the highlimit thermostat leads. 13. Disconnect the oil return flexline(s) at the frypot end(s). 14. Raise the elements to the full up position and disconnect the element springs. 15. Remove the machine screws and nuts that secure the tilt plate and element assembly to the frypot.
1.8 Built-in Filtration System Service Procedures 1.8.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation. Improper screen placement is the primary cause of filtration system malfunction.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears. ● Turning the pump gears in reverse will release a hard particle. ● Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears. Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan.
6. Disconnect the pump suction flexline at the filter pan connection end. Disconnect pump suction flexline here. 7. Remove the cover plate from the front of the motor and disconnect the motor wires. 8. Unplug the 15-pin connector from the rear of the left component box and, using a pin pusher, disconnect the solenoid valve wires (pins 4, 6, 10 and 12). NOTE: If the vacuum-breaker solenoid valve is connected to the manifold rather than the pump, its wires (pins 4 and 6) do not need to be disconnected. 9.
14. When proper operation has been verified, reinstall the back panels and the filter pan and lid, and return the fryer to service. 1.8.3 Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component box. The filter transformer and relay are located as shown in the illustration below. NOTE: The right component box is identical to the left except that the filter transformer and relay are not present.
1.9 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.
1.
CONTACTOR BOX – DELTA CONFIGURATION 1-15
CONTACTOR BOX – WYE CONFIGURATION 1-16
BIPH14/MPH14 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 1 2 6 3 4 5 7 8 9 11 10 STANDARD PART # ITEM 1 809-0171 2 810-1403 * 809-0921 3 803-0197 4 803-0209 5 823-1885 6 806-3068 * 806-3071 7 803-0099 8 803-0271 9 803-0122 * 803-0123 * 803-0113 10 803-0132 11 803-0106 * 803-0002 * 803-0046 * 803-0170 * Not illustrated.
2.2 Cabinetry 2.2.
ITEM 1 2 3 4 5 6 7 8 9 STANDARD EURO-LOOK PART # PART # 200-2299 200-2380 200-3490 200-3670 200-6630 200-6785 200-6786 200-6787 200-2298 200-2379 200-3489 200-3669 200-4430 200-4431 200-4432 200-4433 200-4426 200-4427 200-4428 200-4429 806-7172SP 806-7173SP 806-7174SP 806-9776SP 210-4435 810-2346 106-4378 106-4391 106-4392 106-4393 824-1061 824-1057 824-1062 824-1058 824-1063 824-1059 824-1064 824-1060 826-1351 824-1303 824-1327 824-1335 824-1338 824-1336 824-1339 824-1337 824-1340 809-0015
2.2.2 Cabinet Bases, Braces, and Associated Parts See Page 2-2 for cabinet sides. 2 See Page 2-30 for rear bridge support/oil return manifold. 8 25 1 21 23 4 20 7 16 10 24 9 12 18 14 22 10 28 24 11 24 24 24 24 5 17 6 15 24 17 3 26 See Page 2-26 for filter rails and associated hardware. 30 31 29 19 27 28 33 27 28 32 The 5-Station cabinet illustrated is typical of all BIPH14/MPH14 cabinets.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 STANDARD EURO-LOOK PART # 106-1265SP 106-1266SP 200-1651 200-1659 200-2293 200-3774 PART # 200-2331 200-2296 200-2733 200-3590 200-2284 200-2295 200-2725 200-3592 200-4422 201-4425 202-4425 200-4423 200-4447 201-5369 202-5369 200-4424 810-2346 200-4786 210-5595 210-1490 900-1224 809-0131 826-1371 826-1330 809-0256 809-0412 809-0417 809-0429 200-5417 200-5463 200-5538 200-5537 200-5536 824-1131 810-0326 810
2.3 Drain System Components 2.3.
STANDARD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART # ** 813-0284 816-0092 826-1345 809-0347 809-0893 826-1348 816-0021 823-3380 823-3379 823-1549 823-1551 823-3229 823-2336 810-2492 823-2637 823-2636 823-1508 823-1543 823-0718 823-0725 COMPONENT Nipple, ¾ X 1-inch NPT Grommet, 1-inch Drain Washer, 1-inch Drain (Pkg. of 25) Nut, 1-inch NPT Retainer Nut, 8-32 High Crown Acorn Cover, Drain Cleanout (Pkg.
2.3.
EURO-LOOK ITEM 1 2 3 4 PART# ** 823-4625 823-4624 823-4643 823-4642 823-4639 823-4638 COMPONENT Drain Tube, Left/Right End Short Full-Vat Dual-Vat Drain Tube, Left/Right Open Short Full-Vat Dual-Vat Drain Tube, Right End Long Full-Vat Dual-Vat Drain Tube, Left/Right Open Long Full-Vat Dual-Vat Drain Outlet Sleeve Clamp Fitting, Quick-Connect Straight (receives Teflon vent tube) Kit, Round Drain Clamp (2 or Item 7 and 1 of Item 6) Tube, Teflon Vent 823-4641 823-4640 5 823-4892 6 816-0625 7 809-0969 8 810
2.3.
STANDARD PART # ** ITEM COMPONENT 1 809-0539 Nut, ⅜-16 2-Way Hex Lock 2 900-2934 Retainer, Dual-Vat Drain Valve Nut 3 823-4133 Handle, Dual-Vat Drain Valve 4 810-0677 Grip, Drain Handle 5 809-0237 Nut, 4-40 Keps Hex 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 Microswitch, CE Straight Lever 8 816-0220 Insulation, Drain Safety Switch 9 810-1165 Washer, Teflon Drain Valve 10 809-0196 Washer, ⅜-inch Flat 11 106-2671SP Bracket Assembly, Dual-Vat Drain Safety Switch 12 810-1338 Valve, 1-inch Dual-V
2.3.
EURO-LOOK PART # ** COMPONENT ITEM 1 809-0539 Nut, ⅜-16 2-Way Hex Lock 2 900-2934 Retainer, Dual-Vat Drain Valve Nut 3 823-4133 Handle, Dual-Vat Drain Valve 4 810-0677 Grip, Drain Handle 5 809-0237 Nut, 4-40 Keps Hex 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 Microswitch, CE Straight Lever 8 816-0220 Insulation, Drain Safety Switch 9 810-1165 Washer, Teflon Drain Valve 10 809-0196 Washer, ⅜-inch Flat 11 106-2671 Bracket Assembly, Dual-Vat Drain Safety Switch 12 810-1114 Valve, 1-inch Dual-Va
2-14 7 19 19 8 8 5 8 21 19 1 16 3 17 15 20 18 19 9 6 12 8 19 NOTE 2: See Page 2-25 for Component Box 15-Pin Wiring Harnesses. NOTE 1: The transformer on the left side of the component box is present only in units with built-in filtration and then only in the left component box.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 STANDARD EURO-LOOK PART # 106-1531SP 200-3300 806-9495SP 807-0012 807-0037 807-0121 807-1321 807-1597 807-2180 807-2181 807-0680 807-2191 807-0855 807-0979 826-1366 809-0250 809-0349 826-1359 809-0359 PART # 806-6336SP 806-6347SP 21 807-3932 22 200-3844 23 810-2445 24 200-3243 * 807-3520 * Not illustrated.
2.4.2 Contactor Boxes 4 12 30 30 3 13 22 9 29 10 11 30 26 8 24 27 15 16 31 1 24 5 7 2 22 26 31 OR 6 30 CONVENTIONAL CONFIGURATION 4 3 WYE configurations also have Item 19, mounted with Items 25 and 28, here.
NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, all components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configurations illustrated show all possible components, but a particular configuration may not have all the components shown.
2.4.3 Heating Element Assemblies and Associated Parts FULL-VAT ELEMENT ASSEMBLY DUAL-VAT ELEMENT ASSEMBLY 3 5 4 9 7 6 11 8 10 18 17 1 2 12 13 1 20 15 13 19 14 16 NOTES: The dual-vat assembly is the same as the full-vat assembly except for having two of Items 2, four of Item 17 instead of two of Item 16, and two of Item 10 instead of one of Item 10 and one of Item 11.
ITEM 1 STANDARD EURO-LOOK PART # PART # 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * 826-2151 826-2149 826-2155 826-2152 826-2153 826-2154 826-2161 826-1526 106-0004SP 106-0572SP 106-0573SP 910-9641 810-0035 826-1330 826-1376 826-1339 816-0480 910-5022 809-0518 910-2042 910-5213 910-3681 910-5214 809-0567 200-2060 810-0297 826-1061 * 826-2228 * Not illustrated. COMPONENT Element 200V 17.0 kW 208V 17.0 kW 220V 17.0 kW 230V 17.0 kW 230V/400V 7.0/8.
2.4.
2.4.5 Wiring 2.4.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1 BLACK 2 GREEN/YELLOW 3 WHITE 4 BROWN 5 ORANGE 6 BLACK 7 8 WHITE 1 1 ORANGE BLACK BLACK 9 10 11 12 GREEN/YELLOW 3 WHITE 4 BROWN 5 ORANGE 6 BLACK 7 8 9 10 11 WHITE BLACK 2 ORANGE BLACK 2 1 BLACK YELLOW 12 ITEM 1 2 STANDARD EURO-LOOK PART # 106-2428SP 106-2343SP PART # Standard Triac 2-21 COMPONENT Use standard part.
2.4.5.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 GREEN/YELLOW 3 WHITE 4 BROWN 5 6 1 7 BLACK BLACK 2 WHITE 1 8 ORANGE 9 BLACK 10 11 12 GREEN/YELLOW 3 WHITE 4 BROWN 5 6 2 7 BLACK BLACK 2 WHITE 1 8 ORANGE 9 BLACK 10 11 YELLOW 12 ITEM 1 2 STANDARD EURO-LOOK PART # PART # 106-2474SP 106-2522SP 106-2475SP Standard Other than 480V 480V Triac COMPONENT 2.4.5.
2.4.5.
STANDARD EURO-LOOK ITEM COMPONENT PART # PART # 1 807-3769 Main 2 807-3715 Two-Fryer Battery 3 807-3716 Three-Fryer Battery 4 807-3717 Four-Fryer Battery 5 807-3718 Five-Fryer Battery NOTE: Harnesses for 3-, 4-, and 5-Fryer Batteries are similar to 8073715 but have extra sets of leads as appropriate for the number of fryers in the battery. The connections to Fryer #1 J2 and J4 are the same for all. Use standard part. 2.4.5.
2.5 Filtration System Components 1 NOTE: Some early production units were configured this way.
ITEM * * * * * * * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 STANDARD EURO-LOOK PART # 826-1979 826-1980 826-1981 826-1392 813-0568 811-1071 106-2851SP 106-2852SP 823-4637 810-2743 810-2183 200-2240 106-2617SP 810-2012 810-2198 826-1368 823-4589 PART # 200-3556 200-6709 809-0104 809-0247 823-3879 200-4408 200-4409 826-1785 826-1712 826-1756 826-1757 826-1755 826-1264 810-2716 816-0093 807-2484 813-0165 813-0342 813-0530 813-0022 813-0838 813-0304 810-1668 810-1669 81
29 810-1055 30 807-3828 31 826-1375 32 200-5950 33 210-3149 34 813-0003 35 813-0298 36 813-0537 37 810-2493 38 810-1160 * * * Not illustrated. 809-0401 200-8467 813-0003 813-0298 813-0537 810-2493 810-1043 810-1057 Flexline, 11.5-inch Oil Return Cable, FootPrint Pro Pump Motor Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5) Bridge, Filter Motor Support, Contactor Box Tee, ½-Inch Nipple, ½-inch 2.0-inch Nipple, ¼-inch 2.0-inch Fitting, ¼-inch X 90° Quick-Connect Flexline, 3.0-inch Oil Return Flexline, 0.
8 6 4 4 5 1 4 4 3 7 2 4 5 3 2.
STANDARD ITEM COMPONENT PART # 1 823-4775 Frypot, McDonald's, Full-vat 2 823-4778SP Frypot, McDonald's, Dual-vat 3 Thermostat Assembly, High-Limit 806-7543 Non-CE Full Vat 425°F (218°C) (Color Coded Black) 806-8035 Non-CE Dual Vat 435°F (224°C) (Color Coded Red) 806-8132 CE Full and Dual Vat 415°F (213°C) (Color-Coded Yellow) 4 812-0211 Insulation, Kaowool 17-inch X 10-inch X ½-inch (4 required per pot) 5 900-4100 Retainer, Side Insulation 6 900-4101 Retainer, Front Insulation 7 900-1345 Retainer, Rear Ins
2.7 Oil Return System Components 26 25 24 23 17 12 16 Typical Rear-Flush Oil Return Plumbing 18 19 20 16 19 12 20 13 14 15 21 18 14 17 22 Full-vat rear-flush plumbing is shown on the left side of the oil return manifold; dual-vat plumbing is shown on the right side. Plumbing for a two-fryer battery is illustrated, but all components except the oil return manifold are the same regardless of the number of fryers in the battery.
STANDARD ITEM PART # 1 106-2465SP 2 106-2687SP 3 807-2103 4 106-3349 5 200-5401 6 816-0220 7 826-1366 8 810-2534 9 810-0677 10 809-0601 11 810-2532 12 810-1067 13 810-0278 14 200-5438 15 900-2935 16 810-1668 17 810-1669 18 813-0165 19 813-0570 20 813-0022 21 813-0298 22 813-0469 23 810-2255 24 810-2256 25 810-2257 26 810-2312 EURO-LOOK PART # COMPONENT Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete Handle Assembly, Left Dual-Vat Rear Flush Complete Microswitch, Straight Lever Bracket A
2.8 Wiring Connectors, Pin Terminals, and Power Cords 1 6 2 3 7 8 11 STANDARD EURO-LOOK ITEM PART # PART # * * * * 807-0154 807-1685 806-6083 807-3817 1 2 3 5 5 6 7 8 9 10 11 12 13 807-1068 807-0158 807-0156 807-0159 807-0875 807-1067 807-0157 807-0155 807-0160 807-0804 826-1341 826-1342 807-2518 * Not illustrated.
2.9 Control Cord Box 10 1 9 7 11 5 3 6 2 4 8 ITEM STANDARD EURO-LOOK PART # PART # 806-9794 1 200-3379 2 806-9795 3 807-0070 4 807-1683 5 807-1973 6 809-0104 7 809-0123 8 809-0247 9 809-0256 10 809-0359 11 900-8024 * WIR0324 * Not illustrated.
Frymaster, L.L.C.
