CT16 Series Toaster Service and Parts Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THE WARRANTY WILL BE VOID.
CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 1: SERVICE PROCEDURES Upper Compression Adjustment Knobs LED DISPLAY Bun Guide for Heel and Crown Slots REDY RAISE SETPOINT BUTTON LOWER SETPOINT BUTTON ON/OFF BUTTON DISPLAY TEMPERATURE BUTTON Lower Compression Adjustment Knobs Heated Holding Tray 1.1 CT16 Toaster Functional Description The CT16 Toaster is designed to produce fresh, uniformly toasted buns on an "as needed” basis.
1.3 Replacing Components Accessing the Electronics 1. Pull the bun compression knobs off their shafts. 2. Remove the screws around the edge of the component housing cover and remove the cover. Accessing the Drive Motor and Auxiliary Transformer Carefully lay the unit on its back and remove the seven screws that secure the bottom cover in place. Removing the Conveyor Assemblies 1. Turn off and unplug the unit. 2.
Step 10d - Remove last two screws and pull conveyor away from housing. Step 10c - Remove these four hex head screws and two nuts. Step 10b - Remove cartridge heater. Step 10a - Remove drive pulley. 11. To remove the toasting conveyor assembly: (See illustration on following page.) a. Detach the platen and probe wiring from the relay, high-limit, and 9-pin connector. b. Loosen the setscrew in the second drive pulley from the front and remove the pulley. c.
e. Rotate the tray stabilizer latch upward and, while supporting the conveyor assembly, remove the hex-head screw securing the top of the assembly from the outside (conveyor side) of the component housing and carefully pull the assembly away from the housing. Step 11e - Remove the last screw and pull the conveyor away from the housing. Step 11c - Remove these five flange nuts and the idler assembly. Step 11d - Remove these two hex head screws. Step 11b - Remove the drive pulley. f.
Heater Probe NOTE: Probe and high limit wires must be routed through this bushing as shown by large arrow. High Limit Plug Platen Tray Brace 4. Replace the failed component, being sure to route the component wires through the bushing as shown in the illustration above. Reassemble by reversing the steps performed and reconnect the wiring in accordance with the wiring diagram on the inside of the component housing cover.
7. To replace the auxiliary transformer (present only in 200V and 208V units), hold the replacement next to the failed transformer and, one at a time, disconnect the wires from the failed transformer and connect them to the replacement. When all wiring has been transferred, remove the screws and nuts that secure the transformer to the back wall of the motor compartment and install the replacement. Short screws 8. Reverse the steps performed to reassemble unit.
1.4 Technician Troubleshooting PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Check for line voltage on the primary A. Failed transformer. Display remains blank when unit turned on. B. B. Failed computer. C. Failed cover interlock switch or failed C. high limit. A. Failed motor. Computer display is on, but motor is not running B. Broken/loose wire between computer and latch relay or failed latch relay. A. B. (line) side of transformer and 12VAC on secondary (load) side of transformer.
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Check for 12VDC on computer pins 6 & A. Failed computer. B. Broken/loose wire between computer and B. latch relay, or failed latch relay. C. Platen does not heat, but computer display is on. C. Failed main heater probe. D. Broken/loose wire between computer and D. main heater relay, or failed main heater relay. E. E. Failed platen. 7. If NOT present AND motor is running, replace computer.
1.5 Wiring Diagrams NOTE: These diagrams depict wiring as of the date of manual publication. They may not reflect design changes made to the equipment after publication. Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment.
CE AND AUSTRALIAN TOASTERS 1-10
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CT16 SERIES TOASTER SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST 2.1 Introduction CT16 Toasters manufactured for use in the European Union (CE) and those manufactured for use elsewhere are identical in most respects, but there are some important differences. The paragraphs that follow summarize the differences and provide a list of the parts that are unique to each model. The most significant differences are in the electronic components.
2.
ITEM PART # 1 106-2720SP 2 824-1117 3 816-0573 4 200-4270 5 816-0589 6 823-3988 7 210-5311 8 823-2941 9 210-3434 10 200-2877 11 210-2876 12 810-2331 13 106-0785SP 14 810-2549 15 106-2158 16 823-3656 17 810-0066 18 810-1683 19 910-9458 20 809-0184 21 809-0107 22 809-0104 23 809-0112 24 809-0247 25 809-0434 26 809-0448 27 826-1330 28 826-1374 29 826-1379 30 826-1389 * 810-1712 * Not illustrated COMPONENT Back Cover Assembly Tray Assembly, Toast Insulation, Toast Tray Bottom, Toaster Seal, Toaster Base Housin
14 6 13 4 20 23 5 11 10 2-4 2 7 7 9 1 16 8 17 18 22 15 5 18 17 24 21 12 19 3 2.
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART # 806-9200 806-9318 810-2303 809-0132 826-1374 809-0647 809-0745 810-1672 810-1718 810-1776 810-1802 810-1818 810-2305 816-0389 823-2719 823-3578 823-2722 823-2723 823-2798 823-2838 823-3989 900-8155 910-8254 910-8512 210-4245 210-4246 COMPONENT Roller Assembly, Dual Belt Idler Roller Assembly, Dual Belt Drive Washer, Teflon Crumb Screw, ¼-20 x ¾-inch Slotted Pan Head Screw, #10 x ½-inch Hex Head (Pkg.
16 4 17 8 31 15 2 25 28 13 27 29 5 30 10 11 7 19 12 22 18 2-6 20 1 3 14 28 24 6 2.
ITEM PART # COMPONENT 1 106-2123SP Tray with Grommet, VT Platen 2 210-0318 Crumb Shield, Toasting Conveyor 3 806-9195 Roller, VT Toasting Belt Idler 4 806-9196SP Platen Assembly, VT 5 806-9199 Roller, VT Toasting Belt Drive 6 810-2303 Washer, Teflon Crumb 7 809-0266 Screw, #10 x ½-inch Philips Truss Head 8 809-0647 E-Ring 9 809-0650 Screw, 10-32 x ⅜-inch Button Socket Head 10 809-0745 Washer, ¼-inch Flat 11 810-1721 Shaft, Long Roller 12 810-1736 Plug, 1.
12 8 11 1 2 3 4 5 9 6 13 10 7 14 15 2.
ITEM PART # 1 807-3213 2 807-3021 3 826-1562 4 106-0781SP * 807-0910 5 807-0979 7 806-9296 8 807-3196 9 807-3064 10 806-9796 11 807-3243 12 807-3198 13 807-3242 14 807-3529 15 807-3850 *Not illustrated.
2.6 Motor, Drive Train, and Fan Components See Page 4 8 See Page 6 3 4 7 2 9 1 6 5 ITEM 1 2 3 4 5 6 7 8 9 PART # 106-3052 106-2841 810-2302 106-2128 826-1368 810-2565 810-2704 106-2723 810-2566 810-2564 106-2703 COMPONENT Motor Assembly, 50/60 Hz 200-208V VT Drive 220-250V VT Drive Drive Belt Bracket Assembly, VT Idler Pulley Nut, ¼-20 Serrated Flange (Pkg.
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Frymaster, L.L.C.