OPERATOR’S MANUAL FRYMASTER BIGLA30 SERIES GEN II LOV™ GAS FRYER This equipment chapter is to be installed in the Fryer Section of the Equipment Manual. FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. MANUFACTURED BY 8700 Line Avenue SHREVEPORT, LOUISIANA 71106 PHONE: 1-318-865-1711 TOLL FREE: 1-800-551-8633 1-800-24 FRYER FAX: 1-318-219-7135 TABLE OF CONTENTS WARRANTY STATEMENT ...........................................
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. CAUTION No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession.
LOV™ GAS WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of two years. 2. All parts, with the exception of the frypot, O-rings and fuses, are warranted for two years after installation date of fryer. 3.
E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. After 60 days, no credit will be allowed. F.
BIGLA30 SERIES GEN II LOV™GAS FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIGLA30 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of models and BIGLA30 LOV™ fryers. Models designated BIGLA30 are equipped with FootPrint Pro built-in filtration systems.
DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction. Your fryer is equipped with automatic safety features: 1. High-temperature detection shuts off gas to the burner assembly should the controlling thermostat fail. 2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open. 1.
1.6 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.
When ordering parts, the following information is required: Model Number: Serial Number: Type of Gas or Voltage: Item Part Number: Quantity Needed: Service information may be obtained by contacting your local ASA/Distributor. Service may also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this manual, should perform all installation and service on Frymaster equipment.
The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney” fashion. An extended flue will change the combustion characteristics of the fryer, causing longer recovery time. It also frequently causes delayed ignition. To provide the airflow necessary for good combustion and burner operation, the areas surrounding the fryer front, sides, and rear must be kept clear and unobstructed.
DANGER This appliance is equipped with a special (grounding) plug for your protection against electrical shock, and must be plugged directly into a properly grounded receptacle. Do not cut, remove, or otherwise bypass the grounding prong on this plug! DANGER This appliance requires electrical power for operation. Place the gas control valve in the OFF position in case of a prolonged power outage. Do not attempt to operate this appliance during a power outage.
NOTE: There are no built-in leveling devices on fryers equipped with casters. The floor where the fryer is to be installed must be level. 3. Test the fryer electrical system: a. Plug the fryer electrical cord(s) into a grounded electrical receptacle. NOTE: To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket. b. Place the power switch in the ON position. • • c.
DANGER The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ PSI (3.45 kPa, 13.84 inches W.C.) DANGER “Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure that cooking oil or water is in the frypot before firing the unit.
CE Approved Gas Categories by Country COUNTRIES CATEGORIES AUSTRIA (AT) II2H3B/P BELGIUM (BE) I2E(R)B I3+ DENMARK (DK) II2H3B/P II2Esi3+ FRANCE (FR) II2Esi3P FINLAND (FI) GERMANY (DE) II2H3B/P II2ELL3B/P I3P GREECE (GR) II2H3+ ITALY (IT) II2H3+ IRELAND (IE) II2H3+ LUXEMBOURG (LU) II2E3B/P II2L3P NETHERLANDS (NL) II2L3B/P NORWAY (NO) I3B/P PORTUGAL (PT) II2H3+ II2H3+ SPAIN (ES) II2H3P SWEDEN (SE) UNITED KINGDOM (UK) II2H3B/P II2H3+ GAS G20 G30, G31 G20, G25 G30, G31 G20 G30, G31 G20,
3. Light the fryer following the procedures that are described in the “Lighting Instructions” found in Chapter 3 of this manual. DANGER “Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure that cooking oil or water is in the frypot before firing your unit. 4. The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent.
Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and authorized installation or service personnel, as defined in Section 1.6 of this manual. BIGLA30 LOV™ gas fryers manufactured for Non-CE countries use different burners for each type gas. The burners in fryers built for propane gas have a special gray-colored coating on the burner tiles to enable them to withstand the higher caloric value of the propane gas.
2.6 After Fryers are Positioned at the Frying Station DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIGLA330 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture.
3.1 Equipment Setup and Shutdown Procedures WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. CAUTION Before lighting the fryer, make sure the fryer is OFF and the frypot drain valves are closed. Remove the basket support rack(s), if installed, and fill the frypot to the bottom OIL-LEVEL line. 3.1.
3.1.2 Lighting the Fryer 1. Press the computer ON/OFF switch to the OFF position. After placing the ON/OFF switch in the OFF position, turn the gas valve knob to the OFF position. Wait 5 minutes, then turn the knob to the ON postion and proceed with Step 2. OFF ON OFF ON Placing the ON/OFF switch in the OFF position also turns off the gas valve. Wait five minutes before continuing with Step 2, which will also turn on the gas valve. Honeywell For Non-CE Fryers Honeywell For CE Fryers 2.
adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut. 3.1.3 Shutdown For short-term shut down during the workday: 1. Place the computer ON/OFF switch in the OFF position and put the frypot covers in place. When shutting the fryers down at closing time: 1. Place the computer ON/OFF switch in the OFF position to turn the fryer off.
3.3 Low Oil Volume Automatic Refill When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually checked and topped off as necessary from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil. In a typical operation this will last approximately two days. Components of the system are annotated at the right (see Figure 1). NOTE: The system is intended to top off the frypots, not fill them.
1. Open the cabinet and slide the JIB from 2. Remove the cap and pour any remaining oil in the the cabinet (see Figure 4). container into all fry vats equally (see Figure 5). Figure 5 Figure 4 3. Place new JIB upright and remove the 4. Put the tube in the new full container (see Figure 7). cap and foil seal (see Figure 6). Figure 7 Figure 6 5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 4). WARNING: Do not add HOT or USED oil to a JIB. 6.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS Filter, Temp, Info, Programming and Navigation Buttons Cook Channel and Selection Buttons FR FRIES FR FRIES Heat Indicator Lamp ON/OFF ON/OFF Product Buttons 4.1 M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat.
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4.5 Changing from Breakfast Setup to Lunch 1 Press and quickly release product button for french fries. 1 3 ABC 2 Computer will change from HASH BRN to <<<< >>>>; an alarm will sound. 4 Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release. Display changes to FR FRIES.
4.6 Changing from Lunch Setup to Breakfast Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release. 1 Computer displays 4 2 Press and quickly release product button for hash browns. 5 Display changes to LOW TEMP until setpoint is reached. 6 Display changes to Hash Brn. 3 Computer display will change from FR FRIES to <<<< >>>>; an alarm sounds.
4.7 M3000 Button Description and Functions 4.7.1 Navigation Buttons The menu on the M3000 uses 34and tu buttons to navigate the various menus and submenus. When programming, the left screen shows a menu or submenu item. The right screen is for data entry. Data is entered with alpha-numeric characters, scrolling through lists or by toggling between choices. Left Display Right Display During programming if a button is not pushed within one minute, the computer returns to operation mode. 4.7.
4.8 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual. Adding New Product Menu Items (Product Selection) Storing Product Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil Filter Menu ………………………………………………………………………………………………………….. 4.
4.9 Fryer Setup Mode Programming The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale. These settings should only be changed by a technician. The computer displays OFF. 1. Enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed. The computer displays ENTER CODE. 2.
10. Use the 3and 4 buttons to toggle between 12hr and 24hR. 11. With the desired selection displayed, press the yes) button . (1 The computer displays ENTER TIME on the left and current time on the right in hh:MM format. AM or PM is displayed if 12 hours system is chosen. Example: 7:30 AM is entered 0730 if using the 12 hour format. 2:30 is entered 1430 if using 24 hour format. To change AM and PM use the tu buttons. 12. Enter time in hours and minutes using the number buttons 0-9. 13.
20. Use the 3and 4buttons to toggle between split and full. 21. With the desired selection displayed, press the yes) button. (1 The computer displays OIl SYSTEM on the left and JIB on the right. 22. Use the 3and 4buttons to toggle between jib and bulk. NOTE: A JIB system uses a disposable JIB (Jug in a Box). A BULK system has large storage oil tanks that are connected to the fryer that fills a reservoir. 23. With the desired selection displayed, press the yes) button.
4.10.2 Adding New Product Items to the Menu (PRODUCT SELECTION) This function is used to add additional products to the computer menu. To add a new product to the menu: 1. With the computer OFF, enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed. The computer displays ENTER Code. 1 2. Enter 1234. 2 3 4 (1234) The computer displays level 1 program for three seconds changing to Product selection. 3.
8. Press the 4 button to advance the cursor to the next display space. Use the #0 key to insert a space. The 3button can be used to move the cursor back. For example, to enter “WINGS”, press the #8 key two times until W appears in the display. Then use the 4 button to advance the cursor to the next display space. Press the #3 key until I appears. Continue on until WINGS is spelled out on the display. 9. Once the name appears as it is to be saved, press the ubutton to save the name and scroll to cook time.
17. With duty time 1 (shake time) entered, press the u (INFO) button to save duty time one and scroll to DUTY TIME 2. If a product calls for a second duty to be preformed, it can be entered here. Use the instructions above to enter duty time two, otherwise press the u (INFO) button to save the duty time and scroll to QUAL TMR (Quality Timer), which is used to set the hold time before the food is to be discarded. 18.
24. If no further programming is necessary, press the (2) button. The computer displays the select product option with the product (ex. FR FRIEs) on the right screen. Press the (2) button again. Computer displays Level 1 program changing to the Product selection prompt. 25. Press the (2) button to quit and to return to OFF. 4.10.3 Storing Menu Items in Product Buttons This function is used to store individual menu items to product buttons for one or two button cooking.
4.10.4 Draining and Refilling Vats, and Disposing of Oil When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain deep clean (boil-out) solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
DANGER When draining oil into an appropriate METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more, otherwise hot liquid could overflow and cause injury. The computer displays INSERT DISPOSAL UNIT. Once the filter pan is removed the computer displays alternating with IS DISPOSE UNIT IN PLACE? and YES NO. 6. With the MSDU or a METAL container with a capacity of FOUR gallons (15 liters) or larger is in place, press the (1 yes) button to continue.
1. With the computer OFF, press and hold the FLTR button of the corresponding vat for three seconds. The computer displays fltr menu for three seconds changing to Auto Filter. 2. Press the u (INFO) button and scroll to dispose. 3. With dispose displayed, press the (1 yes) button to continue. The computer display alternates between Dispose? and Yes NO. If the computer displays RTI TANK FULL alternating with CONFIRM see *NOTE on Page 4-19. 4. To dispose press the (1 yes) button to continue.
The computer displays CLOSE DISPOSE VALVE. 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled with oil. Continue to Section 4.10.4.4 to fill the vat, otherwise press the (2) button to exit. *NOTE: If the computer displays RTI TANK FULL alternating with CONFIRM press the (1) button and call the bulk oil waste provider. The display returns to OFF. 4.10.4.
The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes. They are used when oil is to be drained to the pan or returned to the frypot. 4.11.2 Drain to Pan The drain to pan function drains the oil from the frypot to the filter pan. 1.
DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling. 9. Carefully pull the filter pan from the fryer. The computer displays IS PAN EMPTY? alternating with yes no. NOTE: A small quantity of oil may remain in the pan after refilling. 10. If the pan is empty, press the (1 yes) button to return to OFF. If the pan is not empty, press the (2 NO) button (see Figure 4.11.2.10) and return to FILL VAT FROM Drain pan? alternating with yes no after step 5.
The computer displays FILLING while the vat is refilling. After filling the computer displays IS VAT FULL? alternating with yes NO. 5. Press the (1 yes) button if vat is full to exit and return to OFF. If vat is not full press (2 NO) button to continue filling. 4.11.4 Fill Vat from Bulk Fill vat from bulk selection is used when filling the frypot from a bulk oil system. 1. With the computer OFF, press and hold the filter button for the vat to be refilled for three seconds.
4.11.5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot. 1. With the computer OFF, press and hold the filter button for the vat to be refilled for three seconds. The computer displays filter menu for three seconds, changing to MAINT Filter. 2. Use the t and ubuttons to scroll to PAN TO WASTE. 3. With PAN TO WASTE displayed, press the continue.
3. Press the t and ubuttons to scroll between: a. b. c. d. e. Product selection aif clock DEEP CLEAN MODE hi limit test Fryer setup 4. With the selection displayed, press the menu item. See pg. 4-12 See pg. 4-24 See pg. 4-25 See pg. 4-30 See pg. 4-9 (1 yes) button to select chosen 4.12.1 AIF CLOCK The AIF Clock mode allows programming of times to lock out the AIF (auto intermittent filtration) prompt. This is useful for busy times of the day, like the noon rush. 1.
9. Press the u (INFO) button. The computer displays 0 DUR. This is the amount of time the AIF is to remain suspended. 10. Use the number keys to enter a time between 0 and 999 minutes (ex. 1½ hours is entered as 90 minutes). Enter 90 for this example. The computer displays 090 DUR. Four different time periods to suspend filtration are available for each day or set of days. (M-F 1-4, Sat 14 and Sun 1-4) 11. Press the u (INFO) button to accept time and move to the next time period. 12.
*If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM. Press the (1) button and call the bulk oil waste provider. The display returns to OFF. DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container. DANGER Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.
9. Bulk Oil System: Press the (2) button to run the pump again if the pan has oil remaining; otherwise continue to the next step. 10. Bulk Oil System: Once the pan is empty, press the 4.10.4.3.10). (1) button (see Figure Bulk Oil System: The computer displays CLOSE DISPOSE VALVE. 11. Bulk Oil System: Close the dispose valve by pushing the valve handle until it stops. Bulk Oil System: The computer displays INSERT PAN. Insert the pan. 12.
18. Bulk or JIB System: The computer displays SCRUB VAT COMPLETE? alternating with yes. Press the 9 (1 yes) button. 19. Bulk or JIB System: The computer displays DRAINING. The drain opens to drain the small amount of residual solution left in the vat. Rinse excess solution from vat. 20. Bulk or JIB System: The computer displays Rinse complete? alternating with yes. Press the 9 (1 yes) button to continue when the vat is completely rinsed. 21. Bulk or JIB System: The computer displays REMOVE PAN.
The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F (210°C ± 12°C)*, the computer displays hot hi-1 alternating with the actual temperature (ex. 410F) and continues heating. *NOTE: In computers used in the European Union (those with the CE mark), the temperature is 395°F (202°C). The fryer continues heating until the second high limit trips.
3. Press the t and u buttons to scroll between: a. Prod comp See pg. 4-30 b. e-log See pg. 4-31 c. password SETUP See pg. 4-31 d. alert tone See pg. 4-32 e. filter After See pg. 4-33 f. filter time See pg. 4-34 NOTE: Use the 3and 4buttons to move between positions within the selections. When entering numbers, press the corresponding button using the 0-9 keys. Press the t and ubuttons to accept input and move to the next or previous menu item. 4.
6. If changing this setting, enter a number between 0-9. 7. Press the (2) button to accept selection. 8. Press the (2) button two times to exit. The computer displays OFF. 4.13.2 E-LOG MODE The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first. The time, date and error code are displayed. 1. Perform steps 1-3 on pages 4-29 through 4-30. Computer displays e-LOG . 2.
b. usage – Established password to enter usage mode to reset usage statistics. (Default is 4321) c. level 1 – Establishes password to enter level 1 mode. (Default is 1234) d. level 2 – Establishes password to enter level 2 mode. (Default is 1234) 4. Press the (1 yes) button to accept selection. The computer displays modify? alternating with yes no. 5. Press the (1 yes) button.
The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level. Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the t and u buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right. 5. Use the number keys, to set the tone frequency from 1 to 3. 6. Press the prompt. (2) button to return to product level 2 program 7. Press the (2) button again to exit. The computer displays OFF. 4.13.
5. Press the (2) button again to exit. The computer displays OFF. 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores, where filtration is desired more often than the amount the cook cycles would generate. 1. Perform steps 1-3 on pages 4-29 through 4-30. Scroll to FILTER TIME. 2. With FILTER TIME displayed, press the (1 yes) button. The computer displays filter time on the left and 0 on the right. 3.
2. Press the t and ubuttons to scroll between: FULL VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load See pg. 4-37 SPLIT VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load L See pg. 4-37 d. last load R See pg. 4-37 NOTE: Use the 3and 4 buttons to move between days within the selections. Press the t and u buttons to move to other menu items. 3. With the desired selection displayed, press the chosen menu item.
SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times left vat filter was bypassed and day. d. L flt avg day, – Average number of cook cycles per filter/left vat and day. e. R filtered # day, – Number of times right vat filtered and day. f. R flt bpsd # day, – Number of times right vat filter was bypassed and day. g.
4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE, otherwise skip to step 7. The computer displays reset usage. 5. With the desired selection displayed, press the chosen menu item. (1 yes) button to select The computer displays enter code. 6. Using the number keys enter 4321. Note: Codes are changeable. 4 3 2 1 (4321) The computer displays RESET USAGE COMPLETE changing to REVIEW USAGE. Skip to step 8. 7.
4. Press the (2) button to return to INFO MODE changing to filter stats prompt. 5. Press the (2) button again to quit. The computer displays OFF.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 5: FILTRATION INSTRUCTIONS 5.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.
3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a filter pad over the screen, ensuring that the rough side of the pad is up. Make sure that the pad is in between the embossed ridges of the filter pan. Then position the hold down ring on top of the pad. If using filter paper, lay a sheet of filter paper over the top of the pan overlapping on all sides.
If the oil level is too low, the computer displays OIL LEVEL TOO LOW alternating with YES. Press 9 (1) YES to acknowledge issue and return to idle cook mode. Check to see if the JIB is low on oil. If JIB is not low and this continues to occur, contact your ASA. If YES is chosen, SKIM VAT is displayed for ten seconds changing to cOnfIRm alternating with YES NO. Skim the crumbs from the oil with a front to back motion, removing as many crumbs as possible from each vat.
2. Press the 9 (1 yes) button to continue. The computer displays filter NOW? Alternating with YES/NO. 3. Go to step 1 section 5.3 on page 5-2 to continue. 5.4 Troubleshooting the Auto Intermittent Filtration (AIF) 5.4.1 Incomplete Filtration Should the AIF procedure fail after the filter pad was changed an error message is generated. Use the chart on page 5-6 to clear the error. The computer displays IS VAT FULL? alternating with yes no. The MIB board displays three horizontal lines. 1.
*NOTE: If the filter pad change time has expired, normally every 25 hours, the CHANGE FILTER PAD? message repeats every 15 minutes instead of every four minutes. 6. Remove the pan. The computer display changes to CHANGE PAD. Change the filter pad and ensure the filter pan has been pulled forward, out of the cabinet for at least 30 seconds. Once the pan has been out for 30 seconds the computer displays OFF. Ensure the pan is dry and assembled correctly. Push the filter pan back into the fryer.
5.4.3 Filter Error Flowchart MESSAGE DISPLAYED NORMAL OPERATION RESUMES Call an Authorized Repair Technician SIXTH CONSECUTIVE FILTER ERROR Fryer returns to cook mode for 4 minutes or 15 minutes if pad change expired. TECH ENTERS CODE Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds. Fryer returns to cook mode for 15 minutes. This chart follows the process of clearing a filtration issue. The prompt is displayed when any of the following occur: 1. 2. 3. 4. 5.
5.4.
5.4.5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtered or waiting on another issue to clear. Wait 15 minutes to see if problem is corrected. If not, call your local ASA. DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
Computer displays fIltEr menu for three seconds changing to Auto Filter. 2. Press the u(INFO) button to scroll to maInT fIltEr. 3. When the desired selection is displayed press the 9 (1) button to continue. The computer displays maInT fIltEr? alternating with Yes NO. 4. Press the 9 (1 yes) button to start the manual filtration process. If CLOSE DISPOSE VALVE is displayed, close the RTI dispose valve. Press the 8 (2 NO) button to exit.
The computer displays rinsing. The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no. 9. If the pot is clear of debris, press the 8 (2 NO) button to continue and skip the rinse again cycle. If rinse again is desired, press the 9 (1 yes) button and the rinse repeats. This cycle repeats until the 8 (2 NO) button is pressed. DANGER Keep all items out of drains.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1 Fryer Preventive Maintenance Checks and Service DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil.
There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot water and McDonald’s All Purpose Concentrate. If you notice that the system is pumping slowly or not at all, verify that the filter pan screen is on the bottom of the filter pan, with the pad on top of the screen. Verify that the two O-ring(s) on the fitting at the right front of the filter pan are present and in good condition.
Wipe the filter pan and all detachable parts and accessories with a clean dry cloth. Use a cloth dampened with a solution of McDonald’s All Purpose Concentrate to remove accumulated carbonized oil. Rinse and thoroughly dry each part. DO NOT use steel wool or abrasive pads to clean these parts. The scratches that result from such scrubbing make subsequent cleanings more difficult. 6.4 BI-WEEKLY CHECKS AND SERVICE 6.4.1 Check M3000 Computer Set Point Accuracy 1.
3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth. (See Figure 3) Wrap the motor and wires with plastic wrap or a plastic bag. Blower Housing Blower Wheel Figure 3 4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing.
SOME CE BLOWER ASSEMBLIES MAY BE CONFIGURED THIS WAY TYPICAL BLOWER ASSEMBLY REPLACE THE O-RINGS Refer to McDonald’s MRC cards for specific details on replacing the O-rings on the filter connection. 6.6 SEMI-ANNUAL CHECKS AND SERVICE 6.6.1 Clean Gas Valve Vent Tube NOTE: This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve.
• Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened. • Verify that the burner manifold pressure is in accordance with that specified on the appliance’s rating plate.
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 7: OPERATOR TROUBLESHOOTING 7.1 Introduction This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment. The troubleshooting guides that follow are intended to help you correct, or at least accurately diagnose, problems with your equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered.
7.2 Troubleshooting Fryers 7.2.1 Computer and Heating Problems PROBLEM PROBABLE CAUSES A. Computer not turned on. No display on the B. No power to fryer. computer. C. Failed computer or other component M3000 displays IS VAT FULL? YES NO after a filtration. A filter error has occurred due to dirty or clogged filter pad or paper, clogged filter pumps, improperly installed filter pan components, worn or missing O-rings, cold oil or filter pump thermal overload. CORRECTIVE ACTION A.
7.2.2 Error Messages and Display Problems Problem M3000 display shows hot-hi-1. M3000 display shows REMOVE DISCARD. M3000 display shows RECOVERY FAULT and alarm sounds. M3000 display is in wrong temperature scale (Fahrenheit or Celsius). M3000 display shows hELP HI-2 or High limit failure. M3000 display shows TEMP PROBE FAILURE. Probable Causes Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC).
PROBLEM Drain valve or return valve stays open. Filter pump won’t start or pump stops during filtering. M3000 display shows INSERT pan. Auto filtration won’t start. Filter Pump runs, but oil return is very slow. PROBABLE CAUSES A. AIF board has failed. B. Actuator has failed. Call your ASA for assistance. A. Verify that the power cord is fully plugged in and the circuit breaker is not tripped. A. Power cord is not plugged in or circuit B. If the motor is too hot to touch for breaker is tripped.
Problem Frypots won’t top off. 7.2.5 Probable Causes A. B. C. D. Bulk Oil System Problems Problem Probable Causes A. B. JIB won’t fill. C. D. E. JIB or vat filling slow. A. A. Frypot won’t fill. B. C. D. 7.2.6 Code E03 E04 E05 Corrective Action A. Fryer temperature must be at setpoint. B. Ensure that the oil in the JIB is above 70°F (21°C). Fryer temperature too low. C. Ensure the JIB is not out of oil. Oil is too cold. Replace JIB and reset yellow LED.
E11 ERROR DRAIN VALVE NOT CLOSED E12 ERROR RETURN VALVE NOT OPEN E13 ERROR RETURN VALVE NOT CLOSED E14 E15 ERROR AIF BOARD ERROR MIB BOARD E16 E17 E18 E19 E20 E21 ERROR AIF PROBE ERROR ATO PROBE Not used M3000 CAN TX FULL INVALID CODE LOCATION FILTER PAD PROCEDURE ERROR (Change Filter Pad) OIL IN PAN ERROR CLOGGED DRAIN (Gas) OIL LEVEL SENSOR FAILED (Gas) RECOVERY FAULT E22 E23 E24 E25 Drain valve was trying to close and confirmation is missing Return valve was trying to open and confirmation is
BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX A: RTI (BULK OIL) INSTRUCTIONS NOTE: The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system. These instructions may not be applicable to other bulk oil systems. A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to a rear manifold on the fryer.
BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet. 3. Use the provided screws to attach the melter to existing holes in the interior rails of the fryer cabinet on both sides. See figures 1 and 2. 4.
BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX C: Solid Shortening Melter Use Reset oil reservoir system • Ensure shortening melter is on. • Fill melter with shortening. • Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system. The low oil reservoir light will come on if the fryer calls for oil before the shortening in the melter is liquid.
Frymaster, L.L.C.
