User guide

IGNITION
SWITCH
From
+12V
Source
White (16-20ga)
Black (16-20ga)
Red (16-20ga)
Green
(16-20ga)
Insulate this
wire, if not
in use.
Fused Circuit
(1-5A)
109020121-1, No Rev Sheet 5 of 6
TROUBLESHOOTING:
Model 52901-c
Electronic Regulator
Electrical Plug
and Wire
(Supplied)
Signal Input
DAQ System or
Data Logger
Device (Not Supplied) is
not required, however can
be used to track general
fuel system output.
Fuel Pump(s) ONLY!
(Not Supplied)
Compatible with
Fuelab Prodigy Series
See Prodigy Instructions
for Proper Power Connections
Electrical Planning Notes:
Use Male Connector with wire (Provided with Regulator), to allow a sealed electrical connection to the Electronic
Regulator. The regulator requires very little power, and does not control the input power to the fuel pump. Follow
the Wiring Schematic Diagram provided with the Fuelab Prodigy Series Fuel Pump, to properly wire power and
ground leads to pump.
Electrical Wiring Schematic (Less Power Supply and Ground to Pump):
Problem Possible Cause Possible Solution
Not operating or
slight “clicking
sound from pump
when turned on.
Faulty fuel pump relay.
Faulty, dirty or corroded
terminals or improperly sized
wire.
Debris from tank or plumbing
lodged inside pump.
Check voltage to fuel pump, at power terminals. If
voltage is steady and consistent (within ½ Volt of
battery) then contact Fuelab for repair. If voltage
is inconsistent as described, repair or replace
electrical components as required.
Speed of pump
changes up and
down very
noticeably and
erratically.
Incorrect wiring of speed control
as specified in wiring schematic.
Loose terminal or wiring of
speed control circuit.
Unhook speed control wiring from yellow terminal
of pump. Turn on pump; if operation is consistent,
then repair or replace components as required.
Loss of fuel
pressure or erratic
pressure pulsation
after several
minutes of
operation.
Cavitation (vapor lock) due to
overheating or restricted inlet.
Check temperature of pump right after failure. If
pump is hot to touch (cannot leave hand on pump
due to it being too hot), then follow proper speed
control wiring example, or look for other sources
of heat such as exhaust. If pump is not hot to the
touch, check for inlet restrictions such as
improperly vented tank, kinks in the fuel line, or
too small of plumbing for application. Contact
Fuelab, as pump may be damaged due to
improper operating condition.
Not building up fuel
pressure.
Incorrect fuel system initial
priming procedure.
Loose inlet fuel fittings or
leaking plumbing on inlet side.
Repeat procedure for proper priming. If condition
continues, check all plumbing upstream (on inlet
side) of fuel pump.
Fuel pressure
drops off under
heavy engine load,
particularly in
higher gears.
Incorrect wiring of speed control
as specified in wiring schematic.
Loose terminal or wiring.
Insufficient fuel capacity.
Make sure pump is operating at full speed while
under high engine load. If condition continues,
upgraded pump capacity is required.
IGNITION
SWITCH
From
+12V
Source
White (16-20ga)
Black (16-20ga)
Red (16-20ga)
Green
(16-20ga)
Insulate this
wire, if not
in use.
Fused Circuit
(1-5A)