Installation guide

En-5
Pipe outside diameter
[mm (in.)]
Dimension A [mm]
Dimension B [mm]
Flare tool for R410A,
clutch type
6.35 (1/4)
0 to 0.5
9.1
9.52 (3/8) 13.2
12.70 (1/2) 16.6
15.88 (5/8) 19.7
19.05 (3/4) 24.0
When using conventional flare tools to flare R410A pipes, the dimension A should be
approximately 0.5 mm more than indicated in the table (for aring with R410A are tools)
to achieve the specied aring. Use a thickness gauge to measure the dimension A.
Width across
flats
Pipe outside diameter [mm (in.)]
Width across flats
of Flare nut [mm]
6.35 (1/4) 17
9.52 (3/8) 22
12.70 (1/2) 26
15.88 (5/8) 29
19.05 (3/4) 36
6.6.2. Bending pipes
CAUTION
• To prevent breaking of the pipe, avoid sharp bends.
• If the pipe is bent repeatedly at the same place, it will break.
• The pipes are shaped by your hands. Be careful not to collapse them.
• Bend R70 mm or more with a pipe bender.
• Do not bend the pipes in an angle more than 90°.
• When pipes are repeatedly bend or stretched, the material will harden, making it difcult
to bend or stretch them anymore.
• Do not bend or stretch the pipes more than 3 times.
• When bending the pipe, do not bend it as
is. The pipe will be collapsed. In this case,
cut the insulating pipe with a sharp cutter
as shown on the right, and bend it after
exposing the pipe. After bending the pipe
as you want, be sure to put the heat insu-
lating pipe back on the pipe, and secure it
with tape.
Pipe
Insulating
Pipe
Cutter
Cut line
6.6.3. Flare connection
WARNING
The are connection shall not be performed indoors.
CAUTION
• Be sure to install the pipe against the port on the indoor unit correctly. If the center-
ing is improper, the are nut cannot be tightened smoothly. If the are nut is forced
to turn, the threads will be damaged.
• Do not remove the are nut from the indoor unit pipe until immediately before con-
necting the connection pipe.
• Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order
to tighten the are nut correctly.
• Tighten the are nuts with a torque wrench using the specied tightening method.
Otherwise, the are nuts could break after a prolonged period, causing refrigerant to
leak and generate hazardous gas if the refrigerant comes into contact with a ame.
• Connect the piping so that the control box cover can easily be removed for servic-
ing when necessary.
• In order to prevent water from leaking into the control box, make sure that the pip-
ing is well insulated.
When the flare nut is tightened properly by your hand, hold the body side coupling with a
wrench, then tighten with a torque wrench. (See the following table for the flare nut tighten-
ing torques.)
Tighten with 2 wrenches.
Holding wrench
Flare nut
Connection pipe
Torque wrench
Indoor unit pipe
(Body side)
Flare nut [mm (in.)] Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia. 16 to 18 (160 to 180)
9.52 (3/8) dia. 32 to 42 (320 to 420)
12.70 (1/2) dia. 49 to 61 (490 to 610)
15.88 (5/8) dia. 63 to 75 (630 to 750)
19.05 (3/4) dia. 90 to 110 (900 to 1,100)
Do not remove the cap from the connection pipe before connecting the pipe.
7. ELECTRICAL WIRING
WARNING
• Before connecting the wires, make sure the power supply is OFF.
• Every wire must be connected rmly.
• No wire should be allowed to touch refrigerant tubing, the compressor, or any mov-
ing part.
• Loose wiring may cause the terminal to overheat or result in unit malfunction. A re
hazard may also exist. Therefore, be sure all wiring is tightly connected.
• Connect wires to the matching numbers of terminals.
CAUTION
Be careful not to generate a spark as follows for using a ammable refrigerant.
• Do not remove the fuse while the power is on.
• Do not disconnect the wiring while the power is on.
• It is recommended to position the outlet connection in a high position. Place the
cords so that they do not get tangled.
7.1. Wiring system diagram
Type 60245 IEC57
Cable size 1.5 mm
2
(Inter-unit)
Earth (Ground) line
OUTDOOR UNIT
Please connect to the
specied terminal.
INDOOR UNIT
TERMINAL
Power line
Control line
7.2. Indoor unit wiring
(1) Remove the intake grille. (Refer to “9.1. Intake grille removal and installation”.)
(2) Remove the tapping screw for the wire cover and the wire cover. (Wire covers A and B
come off together.)
Screw
Wire cover
(3) Remove the tapping screw and while minding the cable clamp hook, remove the cable
clamp.
Screw
Cable clamp
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