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Installation Manual

CHART RADAR

Model

FAR-3230S-SSD(-BB)/FAR-3330S-SS

(Product name: MARINE RADAR)

SAFETY INSTRUCTIONS ................................................................................................ i

SYSTEM CONFIGURATION .......................................................................................... iii

EQUIPMENT LISTS........................................................................................................ vi

1. INSTALLATION.......................................................................................................1-1

1.1 Antenna Unit ......................................................................................................................1-1

1.2 Monitor Unit........................................................................................................................1-8

1.3 Radar Control Unit, Trackball Control Unit.........................................................................1-8

1.4 Power Supply Unit (PSU-016/PSU-018)..........................................................................1-11

1.5 Processor Unit .................................................................................................................1-12

1.6 Sensor Adapter MC-3000S/3010A/3020D/3030D (option)..............................................1-13

1.7 Intelligent Hub HUB-3000 (option)...................................................................................1-14

1.8 Switching Hub HUB-100 (option).....................................................................................1-16

2. WIRING....................................................................................................................2-1

2.1 Overview ............................................................................................................................2-1

2.2 Antenna Unit ......................................................................................................................2-3

2.3 Processor Unit .................................................................................................................2-10

2.4 Power Supply Unit ...........................................................................................................2-21

2.5 Monitor Unit......................................................................................................................2-25

2.6 Sensor Adapters (option).................................................................................................2-26

2.7 LAN Signal Converter Kit (option)....................................................................................2-43

2.8 Intelligent Hub HUB-3000 (option)...................................................................................2-47

2.9 How to Extend the Control Unit Cable (option) ................................................................2-48

3. SETTINGS AND ADJUSTMENTS ..........................................................................3-1

3.1 How to Access the Radar Installation Menu ......................................................................3-1

3.2 How to Align the Heading ..................................................................................................3-1

3.3 How to Adjust the Sweep Timing.......................................................................................3-2

3.4 How to Suppress Main Bang .............................................................................................3-3

3.5 Dual Radar Display............................................................................................................3-3

3.6 Other Settings....................................................................................................................3-6

4. INPUT/OUTPUT DATA............................................................................................4-1

4.1 Processor Unit ...................................................................................................................4-1

4.2 IEC 61162 Sentences........................................................................................................4-2

APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1

APPENDIX 2 ROD TERMINALS ..............................................................................AP-2

APPENDIX 3 DIGITAL INTERFACE ........................................................................AP-7

PACKING LISTS ......................................................................................................... A-1

OUTLINE DRAWINGS ................................................................................................ D-1

INTERCONNECTION DIAGRAM ................................................................................ S-1

Summary of content (37 pages)

PAGE 1
Installation Manual CHART RADAR Model FAR-3230S-SSD(-BB)/FAR-3330S-SSD (Product name: MARINE RADAR) SAFETY INSTRUCTIONS ................................................................................................ i SYSTEM CONFIGURATION .......................................................................................... iii EQUIPMENT LISTS........................................................................................................ vi 1. INSTALLATION.......................................
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The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN All rights reserved. Printed in Japan A : APR . 2014 C : OCT . 15, 2014 Pub. No.
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SAFETY INSTRUCTIONS The operator and installer must read the applicable safety instructions before attempting to install or operate the equipment. Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury. DANGER WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.
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SAFETY INSTRUCTIONS CAUTION WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual. ELECTRICAL SHOCK HAZARD Only qualified personnel are allowed to work inside the equipment. Construct a suitable service platform from which to install the antenna unit. Serious injury or death can result if someone falls from the radar antenna mast. Turn off the power at the mains switchboard before beginning the installation.
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SYSTEM CONFIGURATION NOTICE The radar(s) must be interconnected to the following type approved sensors: Gyrocompass meeting the requirements of the IMO resolution A.424(XI). EPFS meeting the requirements of the IMO resolution MSC.112(73). SDME meeting the requirements of IMO resolution MSC.96(72). The radar may be interconnected via HUB-3000 to other FURUNO processing units having approved LAN ports. Basic configuration is shown with solid line.
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SYSTEM CONFIGURATION Category of units Antenna units: Exposed to the weather Other units: Protected from the weather Notes 1. The gyrocompass must be type approved for compliance with IMO resolution A.424(XI) (and/ or resolution A.821(19) for installation on HSC). The gyrocompass must also have an update rate that is adequate for the ship’s rate of turn. The update rate must be better than 40 Hz (HSC) or 20 Hz (conventional vessel). 2. The EPFS must be type approved for compliance with IMO resolution MSC.
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SYSTEM CONFIGURATION Interswitch connection When multiple radars are used, connect, to the EC-3000, the HUB-3000 to the LAN1 port, and HUB-100 to the LAN2 port. This configuration lets each radar as a standalone radar in case of HUB malfunction.
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EQUIPMENT LISTS Standard Supply Name Antenna Unit Control Unit Type SN36CF-RSB133-111 RCU-025 RCU-026 Power PSU-016 Supply Unit PSU-018 Processor Unit EC-3000 Monitor Unit MU-190 MU-231 Installation CP03-35202 Materials CP03-35402 CP03-35404 CP03-35500 CP03-35510 CP03-35520 CP03-35530 CP03-35301 CP24-02120 CP24-02200 CP24-02300 Accessories FP24-00603 FP24-00701 FP24-00801 Spare Parts SP24-00601 Hoist S-band Antenna Manual Code No.
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EQUIPMENT LISTS Optional Supply Name LAN Signal Converter Cable Extension Kit De-icer Kit Rectifier Unit Transformer Unit Control Unit LAN Cable Assy. Sensor Adapter Intelligent HUB Switching HUB AC/DC Power Supply Unit Installation Materials Connector Bracket Assembly Flush Mount Kit Hood Assembly Type OP03-223-1 Code No.
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EQUIPMENT LISTS Name Cable Assy Monitor Unit Terminal Opener Cable Type DVI-D/D S-LINK 5M DVI-D/D S-LINK 10M 6TPSH-XH12X2L5.0SP1 6TPSH-XH12X2L10SP1 6TPSH-XH12X2L20SP1 6TPSH-XH12X2L30SP1 6TPSH-XH12X2L5.0SP2 6TPSH-XH12X2L10SP2 6TPSH-XH12X2L20SP2 6TPSH-XH12X2L30SP2 DSUB9P-X2-L5M DSUB9P-X2-L10M OP24-32 DVI-BNCX5-L2000 DSUB9P-X2-L5MWP DSUB9P-X2-L10MWP DSUB9P-X2-A-L5M DSUB9P-X2-A-L10M MU-190 MU-231 OP24-33 MC1.5-W-L600 MC1.5-W-L1000 MC1.5-W-L2000 MC1.
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EQUIPMENT LISTS About the category sticker This radar meets the requirements in IEC62388 (Marine navigation and radio communication equipment and systems-Ship born radar-Performance requirements, method of testing and required test results.) Check the appropriate box on the sticker which is pre-attached on the processor unit, according to your radar’s specification. Refer to the table shown below to confirm your category.
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EQUIPMENT LISTS This page is intentionally left blank.
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1. INSTALLATION NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 Antenna Unit 1.1.1 Installation considerations • The antenna unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform. Locate the antenna unit in an elevated position to permit maximum target visibility.
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1. INSTALLATION • Do not install the antenna where extreme winds may strike the port and starboard sides of the antenna. • Install the antenna unit away from interfering high-power energy sources and TX radio antennas. • Keep the lower edge of the antenna unit above the safety rail by at least 500 mm. • Install two antenna units as shown in the right figure.
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1. INSTALLATION 1.1.2 Installation precaution for S-band antenna unit If an S-band antenna unit is mounted near the end of a platform to provide sufficient rotation clearance for the radiator, the antenna unit, because of its weight, swings up and down by ship’s vibration and rolling. This exerts excessive levels of stress at the base of the radiator, which can damage the radiator. To prevent this, relocate the antenna unit, or if relocation is not possible, reinforce the platform. Mast for DF, etc.
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1. INSTALLATION 4. Set the antenna radiator to the radiator bracket from the bottom of the bracket with the eight hex bolts, spring washers and flat washers. The torque must be 49 N•m. Flat washer Spring washer (eight places) Bottom view of the bracket Hex bolt (with marine sealant) 5. Coat the screws fixed at step 4 with marine sealant (supplied) as shown in the right figure. Coat with marine sealant. 6. Connect the coaxial cable from the anConnect the cable straightly.
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1. INSTALLATION 1.1.4 How to hoist the antenna unit The antenna unit may be assembled before hoisting it to the mounting platform. Attach lifting belt slings to the chassis, NOT the antenna radiator, as shown in the figure below. There are two methods to hoist the antenna unit. Method 1 Belt sling Set belt slings to antenna support. Method 2 Fasten belt sling to a shackle, pass belt sling around antenna support and fasten other end of belt sling to other shackle.
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1. INSTALLATION 1.1.5 How to fasten the antenna unit to the mounting platform 1. Construct a suitable mounting platform referring to the outline drawing at the end of this manual. • The diameter of the mast for fixing the antenna unit platform must be over 250 mm. • The thickness of the antenna unit platform must be over 15 mm. • The reinforcement rib must be installed diagonally as shown below. 2. Referring to the outline drawing, drill eight mounting holes in the mounting platform. Use two nuts.
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1. INSTALLATION 5. Using a hex bolt (M6×x25), nut (M6), spring washer (M6) and flat washer (M6), establish the ground system on the mounting platform as shown below. The location must be within 340 mm of the ground terminal on the antenna unit. Connect the ground wire (RW-4747, 340 mm, supplied) between the grounding point and ground terminal on the antenna unit. Coat the hardware of the ground system with the marine sealant (supplied).
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1. INSTALLATION 1.2 Monitor Unit See the operator’s manual for MU-190 (OMC-44670) or MU-231 (OMC-44690). Keep in mind the following points when selecting a location. Installation considerations • Locate the monitor unit not to block the view from the bridge window because of the frame of the window. • Locate the monitor unit under the condition which the ambient illumination is easy to observe. Bridge window Viewing point Viewing point Bridge window 1.
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1. INSTALLATION • Fasten the USB cable with the cable tie. Ex. Radar control unit, bottom view RCU-025 Cable routing peg Cable tie USB cable 1.3.1 Desktop installation How to mount the unit tilted Use the desk fixing plate to mount the unit tilted. 1. Fix the desk fixing plate to the bottom of the control unit. 2. Fix the control unit with self-tapping screws (φ5×20, local supply).
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1. INSTALLATION 1.3.2 Installation in a console Use the optional flush mount kit (OP24-24 for RCU-024/025, OP24-27 for RCU-026) to install the control unit in a console. Note: For flush mounting in a panel, the mounting surface must be flat. Do not install the unit on an uneven surface. 1. Prepare a cutout in the location as shown in the figure as below. 170±2 388±2 For RCU-024/025 170±2 110±2 For RCU-026 2. Set the control unit to the cutout. 3.
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1. INSTALLATION 1.4 Power Supply Unit (PSU-016/PSU-018) 1.4.1 Installation considerations The Power Supply Unit can be mounted on a bulkhead or deck. Keep in mind the following points when selecting a location. • Locate the unit away from heat sources because of heat that can build up inside the cabinet. • Select a location where the vibration is minimal. • Locate the equipment away from places subject to water splash and rain.
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1. INSTALLATION 1.5 Processor Unit 1.5.1 Installation considerations Keep in mind the following points when selecting a location. • Locate the processor unit away from heat sources because of heat that can build up inside the cabinet. • Select a location where the vibration is minimal. • Locate the equipment away from places subject to water splash and rain. • Make the service clearance of 100 mm in front of the vent hole (left side).
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1. INSTALLATION 1.5.2 How to install the processor unit Use four bolts (M6, local supply) to fix the processor unit. 1. Use 10 binding head screws (M4×8, supplied) to attach the chassis bases 1 and 2 to the processor unit. Note: For bulkhead mounting, attach the chassis base 2 so that the notches on it are facing the deck. Chassis base 1 Notch Chassis base 2 Notch 2. Use six bolts (M6, local supply) to fix the processor unit. Notch : Bolt holes 1.
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1. INSTALLATION • Select the mounting location considering the number of the sensor adapters connected. A maximum of eight MC-3000S can be connected to a sensor network (for the redundant connection:16). A maximum of 10 sensor adapters (MC-3010A/3020D/3030D) can be connected to a MC-3000S. However, note that five MC-3010A can be connected. • Select the location so that the length of the cables among the sensor adapters (MC3000S, 3010A, 3020D and 3030D) is less than 6 m.
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1. INSTALLATION • A magnetic compass will be affected if the adapter is placed too close to the magnetic compass. Observe the compass safe distances in the "SAFETY INSTRUCTIONS" (on page i) to prevent interference to a magnetic compass. How to install the HUB-3000 1. Use two binding screws (M3×6, supplied) to attach the cable clamp (supplied) to the bottom of the HUB-3000. Binding screw (M3×6, 2 pcs) Cable clamp HUB-3000, bottom view 2. Fasten four self-tapping screws (φ4×20, supplied) to fix the unit.
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1. INSTALLATION 1.8 Switching Hub HUB-100 (option) Use the optional Switching Hub HUB-100 to connect sensor networks. This network cannot be connected to the shipborne LAN network. Further do not connect a commercial PC to this network, other than for the maintenance. For the installation procedures, see the operator’s manual for HUB-100 (Pub. No. OMC-35191). Installation considerations Keep in mind the following points when selecting a location.
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2. WIRING 2.1 Overview Cabling considerations To lessen the chance of picking up electrical interference, avoid where possible routing the antenna cable (power and LAN) near other onboard electrical equipment (radars, TX radio antennas, etc.). Also avoid running the cable in parallel with power cables. When crossing with other cable, the angle must be 90° to minimize the magnetic field coupling.
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2. WIRING Standard wiring A Cat 5e LAN cable (RW-00135) connects between the antenna unit and the power supply unit (PSU). The maximum length of the cables between the Processor Unit and the antenna unit is 80 m. RW-00136 15/30/40/50 m Antenna Unit Sub monitor De-icer 100-115/ 220-230 VAC DPYCY-1.
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2. WIRING 2.2 Antenna Unit Three cables are connected to the antenna unit: antenna cable, cable for the sub monitor (option) and power cable for the deicer (option). The procedure shows how to connect all cables. Disregard the descriptions for the optional equipment if not applicable. Cable for deicer Cable for antenna Cable for sub monitor Rear side Antenna motor switch 2.2.
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2. WIRING Cable RW-00136 (for a sub monitor) 410 Vinyl tape Armor Sheath Crimp-on lug Shield Sheath 6 270 10 30 Coaxial cable 390 14 5 9 Cable DPYCY-1.5 (for the optional deicer) Wrap the supplied spiral tube around the power cable for de-icer, starting from the pc board. Armor Sheath Sheath 10 30 1270 6 Vinyl tape Wrap spiral tube. 2.2.
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2. WIRING 1. Loosen four bolts on the rear cover, then remove the rear cover, Note: The cable for the performance monitor is connected between the rear cover and the RF-TB Board. Detach the cover slowly to prevent damage to the cable and connector. 2. Disconnect the performance monitor connector (J807) and the motor drive connectors (J803, J804 and J840) from the RF-TB Board. Performance monitor RF-TB board (03P9570) J803 (for motor) J807 (for performance monitor) J840 (for motor) J804 (for motor) 3.
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2. WIRING 6. Unfasten the cable gland for the antenna cable (RW00135) and remove the gasket and three flat washers. Gasket Gland for antenna cable 7. Slide the cable gland, the gasket and three flat washers onto the cable as shown in the right figure. 8. Push the flat washer against the armor. Flat washers Cable gland Flat washer Flat washer Inner sheath Gasket Sheath Outer sheath 9.
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2. WIRING 2) Unfasten four bolts to open the front cover. Remove the cover, being careful not to hit the elements on the chassis or radiator. 3) Remove then pass the power cable from the cable entrance. Tighten the cable gland with a hook spaner wrench. 4) Wrap the supplied spiral tube around the power cable for the de-icer, starting from the crimp-on lugs. Set the supplied locking wire saddle at location (6) in the right figure. Pass the cable through locking wire saddles (1) to (6).
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2. WIRING 8) Fasten the two heater elements to the chassis. Fasten the base of the heater with two M5 screws (supplied) coated with marine sealant supplied. Fasten the installation materials to each of the cover bolts. M5 screw Fixing Shaft SD Heater Fixing Plate Cover Bolt M5 screw coated with marine sealant 9) Attach the supplied earth label over the earth label attached near the grounding terminal.
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2. WIRING • Antenna cable: Power: TB801 on RF-TB Board (03P9570) Pin 1 Color 2 3 4 5 6 7 8 9 10 11 BRN RED ORG YEL GRN BLU PPL WHT How to connect wires to WAGO connector Press downward. Terminal opener Wire Twist WAGO connector 1. Twist the cores. 2. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is secure. LAN: J821 on RF-TB board Shields: For the power cable, screw on RF-TB Board (03P9570).