User's Manual

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2. WIRING

2-10

2.3 Processor Unit

Note: The interface ports approved for interconnecting navigation equipment are

shown in the figure below. For details, see paragraph 2.3.3 "How to select the serial

input/output format".

2.3.1 How to connect cables to terminals in the processor unit

Use screws (M3×6, supplied) to attach the wiring plate 1 and wiring plate 2 to the pro-

cessor unit. Connect the cables shown below to the connectors at the front of the pro-

cessor unit. Bind cables to the appropriate fixing metal with the cable ties (supplied).

For the cables from the monitor unit (type: DVI-D/D SLINK5M/10M* (*: MU-190 only),

DSUB9P-X2-L5/10M) and ground wire, connect them to the processor unit directly

(without fixing to a wiring plate). Tighten the fixing screws on these connectors to pre-

vent disconnection from the processor unit.

Note: Connect the cables so that they do not interfere with the opening or closing of

the DVD tray.

J5J5J5

J11J11J11

J4J4J4

J3J3J3

J8J8J8

J9J9J9

J10J10J10

J6J6J6

J7J7J7

J12J12J12

J13J13J13

J14J14J14

J3, J4

For IEC 61162-2 or

IEC 61162-1

J5, J6, J7, J8, J9, J10

For IEC 61162-1

Top view of EC-3000

Desktop or Bulkhead (Sideway slot)

Hanging or Bulkhead (Vertical slot)

Summary of content (30 pages)

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2. WIRING 2.3 Processor Unit Note: The interface ports approved for interconnecting navigation equipment are shown in the figure below. For details, see paragraph 2.3.3 "How to select the serial input/output format". J5 J8 J11 J6 J9 J3 J4 J12 J3, J4 For IEC 61162-2 or IEC 61162-1 J14 J13 J7 J10 J5, J6, J7, J8, J9, J10 For IEC 61162-1 Top view of EC-3000 2.3.
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. WIRING Slide the plate toward the unit to hide LED and switches. Wiring plate 2 assy Wiring plate 1 DVI3 VDR (DVI3: BNCX5-L2000 cable) Cable clamp COM2 DVI2 MU-190/231 (DVI2: DVI-D/D S-LINK cable or DVI-BNCX5-L2000 cable) (COM2: DSUB9P-X2-L cable) LAN1 HUB-3000 (DTI-C5E350 VCV cable) Power cable (IEC60320-C13L5M cable) LAN2 HUB-100/MC-3000S (FR-FTPC-CY cable, within 50m) USB4 For USB printer Ground wire (IV-2sq.
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2. WIRING How to fabricate the LAN cable Fabricate the LAN cable (FR-FTPC-CY, DTI-C5E350 VCV), as shown below. (Wrap both edges of the armor with vinyl tape.) Make sure the shield of the cable contacts the shell of the modular plug. Cable jacket Armor 30 55 Inner vinyl sheath Outer vinyl sheath Wrap vinyl tape. (width: 20 mm) Note: For a locally supplied LAN cable, expose the armor and clamp the armor with the cable clamp. 1 3 2 25 mm approx. 9 mm Remove the outer sheath by approx 25 mm.
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2. WIRING [Cross cable] 1 WHT/GRN 2 GRN 3 WHT/ORG 4 BLU 5 WHT/BLE 6 ORG 7 WHT/BRN 8 BRN [Straight cable] WHT/ORG 1 ORG 2 WHT/GRN 3 BLU 4 WHT/BLE 5 GRN 6 WHT/BRN 7 BRN 8 WHT/ORG 1 ORG 2 WHT/GRN 3 BLU 4 WHT/BLE 5 GRN 6 WHT/BRN 7 BRN 8 1 WHT/ORG 2 ORG 3 WHT/GRN 4 BLU 5 WHT/BLE 6 GRN 7 WHT/BRN 8 BRN IPX2 kit The optional IPX2 kit (Type: OP24-23, Code No.: 001-171-780) protects the connectors shown below to waterproofing standard IPX2.
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2. WIRING 2.3.2 How to connect cables inside the processor unit Fabrication Fabricate the JIS cables (see the Appendix for equivalent cables if not available locally) as shown below. Connect the cables to the WAGO connectors on the I/O Board (24P0124) inside the processor unit. For locations of cables and cores, see the sticker on the reverse side of the top cover.
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2. WIRING Connection 1. Unfasten four screws (M4×8) to remove the top cover from the processor unit. 2. Unfasten the three bolts circled below to remove the upper plate of the cable clamp. J5 J8 J3 J12 J11 J6 J9 J4 J14 J7 J10 J13 Clamp holes (upper) Unfasten this bolt to use the lower clamp holes. Clamp holes (lower) Unfasten these three bolts to remove the upper plate. Processor unit, top view 3. Pass the cables through the clamp holes, then fasten the bolts removed at step 2 to fix the cables.
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2. WIRING 5. Bind the cables to the fixing metal in the processor unit with the cable ties (supplied). Fixing metal Screws for drain wires of TTYCSLA cables Pass drain wire through shrink tubing (local supply), attach a crimp-on lug (preattached) to drain wire and fasten wire here. 6. For the drain wire of the TTYCSLA series cable, attach shrink tubing (local supply) to drain wire, fasten a crimp-on lug (pre-attached at location shown below) to drain wire then fasten the wire with a screw.
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2. WIRING 2.3.3 How to select the serial input/output format How to set the termination resistors Use the jumper blocks JP1 and JP2 on the I/O Board (24P0124) to set the termination resistor J3 and J4 ON or OFF. The default setting is termination resistor: ON.
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2. WIRING How to select the serial input/output format Use the connectors J3 and J4 to set the input/output format for serial CH1/CH2, from IEC-61162-1 or IEC-61162-2. For connectors J5 to J10, use the TTYCS-1Q or TTYCSLA-1Q cable.
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2.
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2. WIRING How to set contact input/output The connector J11 can be used for the connection of contact input or voltage input. Refer to the figures shown below to make the wiring which complies with the input specification. Note: The input must not exceed the range of the input voltage, to prevent malfunction. -Setting for contact input: Voltage cannot be input (contact signal only). -Setting for voltage input: 21.6V to 31.2V • 5V 12V Use NH connector and AWG24 wire.
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2. WIRING 2.4 Power Supply Unit Wire the unit as shown below. See the interconnection diagram for details. • PSU-016: For antenna of 24 rpm, w/a fan • PSU-018: For antenna of 42 rpm, w/two fans PSU-016 Fuse holder Fan PSU-018 Fuse holders (2 pcs.) Fan 1. Unfasten five screws to open the cover of the power supply unit. Cable clamp 2. Unfasten two screws from the cable clamp to separate the assembly. Cable clamp 3. Pass the LAN and serial cables from the processor unit through the cable clamp. 2.
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2. WIRING 4. As shown below, fabricate the serial cable TTYCS(LA)-1Q and LAN cable that connect between the processor unit and the power supply unit. Also, for retrofit installation, the LAN signal converter is required. For wiring, see "LAN Signal Converter Kit (option)" on page 2-43. TTYCS(LA)-1Q 60 Armor Drain wire 5 40 200 Vinyl tape Crimp-on lug 1 2 3 4 5 30 Sheath (Clamp here.
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2. WIRING 6. Fabricate the antenna cable as shown below. For RW-00135 See "How to fabricate the LAN cable" on page 2-12 for how to attach the LAN cable connector. Vinyl tape Armor Power line 170 Sheath 30 LAN cable 6 250 100 100 40 Braided shield Crimp-on lug (M4) Crimp-on lug (M3) Wrap the shield of LAN cable with vinyl tape. For existing cable (RW-4873/6895/9600) Vinyl tape Armor Power line 170 Sheath 6 Coaxial cable 180 30 100 40 Crimp-on lug (M4) 5 14 9 7.
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2. WIRING 9. Connect the power line and the LAN cable as shown below. Connect LAN cable of antenna cable to J102 on PSU-CNTL Board. Connect power line of antenna cable to TB131 on PSU-TB Board. 1 2 3 4 5 6 7 8 9 10 11 12 13 Ground the LAN cable. For existing antenna cable, ground unused lines here. Clamp the armor. 10. Connect the shield wires of the antenna cable and serial cable for processor unit to each grounding point.
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2. WIRING 2.5 Monitor Unit For the wiring of the monitor unit, see the operator’s manual supplied with the monitor unit. Installation considerations • Connect the main monitor to the DVI1 and COM1 ports. • For the sub monitor, connect it to the DVI2 and COM2 port. To connect a VDR, it is necessary to output data in analog format. See the installation manuals for VDR to prepare the cables to use.
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2. WIRING How to open the [INSTALLATION SETTING] menu Turn off the monitor unit. While you hold the DISP key, press the BRILL key to turn on the monitor unit. Press and hold the DISP key for more than five seconds. Note: When the [DVI PWR SYNC] slide switch is ON, turn on the connected external equipment while you press the DISP key to turn on the monitor unit. 2.6 Sensor Adapters (option) A maximum of eight MC-3000S can be connected to a sensor network (for the redundant connection: 16).
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2. WIRING 2.6.1 MC-3000S Use the LAN cable FR-FTPC-CY cable to connect the MC-3000S and the processor unit. With HUB-100, a maximum of eight MC-3000S can be connected (for the redundant connection: 16). Fabrications (unit: mm) TTYCS-1Q cable LAN cable (FR-FTPC-CY) (J8) #1 to 4: 110 #5 to 8: 95 80 or more See Note. 50 30 30 Vinyl tape (width: 10) MC1.
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2. WIRING TTYCSLA-1 cable TTYCS-1 cable 100 30 100 80 Core: 6 Core: 6 80 Shield (fold back) Vinyl tape (width: 10) Vinyl tape (width: 10) 60 Pass drain wire through shrink tubing (local supply), then attach crimp-on lug (pre-attached in unit). TTYCS-4 cable TTYCSLA-4 cable 80 or more Core: 6 Vinyl tape (width: 10) 20 Vinyl tape (width: 10) J4/J6: 100 J5/J7: 120 80 or more No use: 50 (Wind tape to insulate.) DPYC-1.
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2. WIRING Connections Unfasten four screws to remove the cover. Pass the cables through the clamps and attach the cables to respective connectors. For TTYCSLA cables, attach a shrinking tube (local supply), to drain wire, then use these crimp-on lugs and screws to connect the drain wire here. J7 J5 J2 J1 J4 J8 J6 DPYC1.5 J9 TTYCS-4/ TTYCSLA-4 FR-FTPC-CY cable IV-1.25sq. (Local supply) TTYCS-1Q/ TTYCSLA-1Q MC1.5-W-L cable Note: Fasten the cable shield with the cable clamp.
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2. WIRING How to set input specification (J4 to J9) For connectors J4 to J7, the connections are different depending on the input specifications as shown below. For connectors J8 and J9, the signal names corresponding to the pins are shown.
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2.
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2. WIRING Case gasket OP24-28 The optional kit OP24-28 protects the connectors on the MC-3000C to waterproofing standard IPX2. Case gasket (type: OP24-28, code no.: 001-169-970) Name Case packing (serial) Type 24-014-2051 Code No. Qty Remarks 100-367-880-10 2 For MC-3000S 1. Unfasten four binding screws to remove the cover from the adapter. Binding screw Cover 2. Peel the paper from the case gasket, then attach the case gasket to the reverse side of the cover and the body unit as shown below.
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2. WIRING 2.6.2 MC-3010A/3020D/3030D • MC-3010A: Inputs analog signal. To use MC-3010A as current input, connect short pins to each terminals. • MC-3020D: Inputs digital signal (8ch contact input). Contact or voltage input is selectable (contact input requires short pins). • MC-3030D: Outputs digital signal (8ch, normal open/close). Fabrications MC1.
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2. WIRING Connection For TTYCSLA cables, pass the drain wire through shrink tubing, then attach these crimp-on lugs and screws to connect drain wires to chassis. J4 J5 J3 J2 IV-1.25sq. (Local supply) TTYCS-1/ TTYCSLA-1 J1 MC1.5-W-L cable Note: The cable shield must lie in the cable clamp. J4 J6 J3 J5 J2 J1 MPYC-12 IV-1.25sq. (Local supply) MC1.5-W-L cable Note: The cable shield must lie in the cable clamp.
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2. WIRING Input method (MC-3010A only) Select the method of the analog data input, power voltage or power current. Note 1: The input must not exceed the range of the input voltage, to prevent malfunction. • Setting for voltage input: -10V to +10V or 0 to 10V (depending on the setting) • Setting for contact input: Voltage 4mA to 20mA. Note 2: When changing the input method, turn off the MC-3010A and on again to put change in effect.
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2.
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2.
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2.
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2. WIRING Connector J6 Pin # 1 2 3 4 5 6 Signal name A7 COM7 B7 A8 COM8 B8 In/ Out Out Remarks Alarm7 Out Alarm7 NO Out MPYC-12 Alarm7 NC Out No connection MPYC-12 Alarm8 NO Out Alarm8 NC Out - No connection Alarm8 Out MPYC-12 No connection MPYC-12 No connection Case gasket OP24-29 The optional kit OP24-29 protects the connectors on the MC-3010A/3020D/3030D to waterproofing standard IPX2. Case packing (type: OP24-29, code no.: 001-169-960) Name Case gasket (analog) Type 24-014-2052-1 Code No.