User's Manual

ManualsBrandsGatesAir ManualsElectronicsRanger CZ725F

121

122

123

124

125

126

127

128

129

130

Table Of Contents

Section 1 Introduction
1.1 Purpose of This Manual
1.2 General Description
- 1.2.1 System Block Diagrams
- 1.2.2 Transmitter Control System
- 1.2.3 PA Module
- 1.2.4 Power Supplies
- 1.2.5 Apex™ Exciter
1.3 General Specifications
Section 2 Installation / Initial Turn-On
2.1 Introduction
- 2.1.1 Installation Drawings
2.2 Installation Checkboxes
2.3 Transmitter Cabinet Placement
2.4 Transmitter AC Connection
2.5 Signal and Ground Connections
2.6 Interlock Connections
- 2.6.1 External Interlocks
- 2.6.2 RF Mute Interlock
2.7 3 Port Patch Panel
2.8 Motorized RF Switch Connections
2.9 Install PA and PS Modules
2.10 Initial Turn-On
- 2.10.1 RF Initial Turn ON
2.11 Parallel Remote Control Connections
- 2.11.1 Transmitter Control Functions, J13 and J14
2.12 Remote Status Outputs, J15 & J16
- 2.12.1 Remote Power Metering, J17
Section 3 Operation/ Adjustments
3.1 Introduction
3.2 Transmitter Control Panel
- 3.2.1 Main Menu “Hardware” Buttons
3.3 Graphical User Interface (GUI)
- 3.3.1 Global Status and Navigation
3.4 GUI Home Page
3.5 Drive Chain Main Menu
- 3.5.1 Drive Service
- 3.5.2 Drive Meter Calibration
3.6 Power Amp Main Menu
- 3.6.1 PA Faults
  - 3.6.1.1 Module 3 strike Routine
- 3.6.2 PA Meters
- 3.6.3 PA Data
- 3.6.4 PA Service
  - 3.6.4.1 PA Setup (Gain Balance)
3.7 Output Main Menu
- 3.7.1 Output Service
- 3.7.2 Module Phasing Procedure
  - 3.7.2.1 Output Setup
- 3.7.3 Forward and Reflected Power Calibrations
3.8 Power Supply Main Menu
- 3.8.1 PS Service
  - 3.8.1.1 AC Mains Meter Calibration
3.9 System Main Menu
- 3.9.1 Control System
- 3.9.2 System Log
- 3.9.3 System Service
  - 3.9.3.1 System Setup
  - 3.9.3.2 Software Revisions (SW REVs)
    - 3.9.3.2.1 Hardware Revisions
3.10 GUI Menu Structures
Section 4 Theory of Operation
4.1 Introduction
4.2 Block Diagram Descriptions
4.3 Transmitter Control System
- 4.3.1 Active Logic Symbols
- 4.3.2 Micro Module
- 4.3.3 CPLD, Complex Programmable Logic Device
  - 4.3.3.1 I/O Expansion
  - 4.3.3.2 Life Support Backup
- 4.3.4 Controller Area Network (CAN) Bus
- 4.3.5 System Control Bus
- 4.3.6 Main Controller
- 4.3.7 External I/O Board
  - 4.3.7.1 External Interlocks
  - 4.3.7.2 RF Mute Interlock
4.4 Transmitter RF System
- 4.4.1 CZ500F RF System Description
- 4.4.2 CZ1000F RF System Description
- 4.4.3 ApexR Exciter
- 4.4.4 Backplane Interface Board
  - 4.4.4.1 Control Distribution
  - 4.4.4.2 Low Voltage Power Supply Distribution
- 4.4.5 PA Module
- 4.4.6 PA Module Circulators
- 4.4.7 PA Module Combiner (CZ1000F only)
  - 4.4.7.1 Combiner Isolation Load (CZ1000F only)
- 4.4.8 RF Monitor Board
4.5 Power Supplies
- 4.5.1 AC Input
- 4.5.2 PA Power Supply Module
- 4.5.3 Low Voltage Power Supply (LVPS)
- 4.5.4 Power Supply Monitor Board
Section 5 Replacement Procedures
5.1 Introduction
5.2 PA Module Removal
- 5.2.1 CZ1000F PA Module Air Block
5.3 PA Module Pallet Replacement
5.4 Power Supply Module Replacement
5.5 Circulator Removal/Replacement
5.6 Blower Assembly Removal
Section 6 ISP (In-System Programming)
6.1 Introduction
6.2 Installing the ISP Program
6.3 ISP Procedures
- 6.3.1 Control System ISP Procedure
- 6.3.2 PA Module ISP Procedure
- 6.3.3 ISP Errors
Section 7 Parts List
7.1 Parts List Index

10/19/07 888-2687-001 6-11

WARNING: Disconnect primary power prior to servicing.

Section 6 ISP (In-System Programming)

Ranger ™ Mobile Series

STEP 11 When it has transferred all of the new programming packets it will then

take a couple seconds to program the flash chip as shown in Figure 6-14.

Figure 6-14 Programming Flash

STEP 12 The final screen is shown in Figure 6-15 which shows “Programming

Successful”. Press OK to finish the update and then repeat the procedure

to update the second PA Module, at address 34, for the CZ1000F.

Figure 6-15 Programming Successful

6.3.3 ISP Errors

If an error is encountered during the ISP process, close the program, check or change

the serial cable and try the procedure again. If the problem persists, contact Harris

technical support.