User's Manual

ManualsBrandsGatesAir ManualsElectronicsRanger CZ725F

Table Of Contents

Section 1 Introduction
1.1 Purpose of This Manual
1.2 General Description
- 1.2.1 System Block Diagrams
- 1.2.2 Transmitter Control System
- 1.2.3 PA Module
- 1.2.4 Power Supplies
- 1.2.5 Apex™ Exciter
1.3 General Specifications
Section 2 Installation / Initial Turn-On
2.1 Introduction
- 2.1.1 Installation Drawings
2.2 Installation Checkboxes
2.3 Transmitter Cabinet Placement
2.4 Transmitter AC Connection
2.5 Signal and Ground Connections
2.6 Interlock Connections
- 2.6.1 External Interlocks
- 2.6.2 RF Mute Interlock
2.7 3 Port Patch Panel
2.8 Motorized RF Switch Connections
2.9 Install PA and PS Modules
2.10 Initial Turn-On
- 2.10.1 RF Initial Turn ON
2.11 Parallel Remote Control Connections
- 2.11.1 Transmitter Control Functions, J13 and J14
2.12 Remote Status Outputs, J15 & J16
- 2.12.1 Remote Power Metering, J17
Section 3 Operation/ Adjustments
3.1 Introduction
3.2 Transmitter Control Panel
- 3.2.1 Main Menu “Hardware” Buttons
3.3 Graphical User Interface (GUI)
- 3.3.1 Global Status and Navigation
3.4 GUI Home Page
3.5 Drive Chain Main Menu
- 3.5.1 Drive Service
- 3.5.2 Drive Meter Calibration
3.6 Power Amp Main Menu
- 3.6.1 PA Faults
  - 3.6.1.1 Module 3 strike Routine
- 3.6.2 PA Meters
- 3.6.3 PA Data
- 3.6.4 PA Service
  - 3.6.4.1 PA Setup (Gain Balance)
3.7 Output Main Menu
- 3.7.1 Output Service
- 3.7.2 Module Phasing Procedure
  - 3.7.2.1 Output Setup
- 3.7.3 Forward and Reflected Power Calibrations
3.8 Power Supply Main Menu
- 3.8.1 PS Service
  - 3.8.1.1 AC Mains Meter Calibration
3.9 System Main Menu
- 3.9.1 Control System
- 3.9.2 System Log
- 3.9.3 System Service
  - 3.9.3.1 System Setup
  - 3.9.3.2 Software Revisions (SW REVs)
    - 3.9.3.2.1 Hardware Revisions
3.10 GUI Menu Structures
Section 4 Theory of Operation
4.1 Introduction
4.2 Block Diagram Descriptions
4.3 Transmitter Control System
- 4.3.1 Active Logic Symbols
- 4.3.2 Micro Module
- 4.3.3 CPLD, Complex Programmable Logic Device
  - 4.3.3.1 I/O Expansion
  - 4.3.3.2 Life Support Backup
- 4.3.4 Controller Area Network (CAN) Bus
- 4.3.5 System Control Bus
- 4.3.6 Main Controller
- 4.3.7 External I/O Board
  - 4.3.7.1 External Interlocks
  - 4.3.7.2 RF Mute Interlock
4.4 Transmitter RF System
- 4.4.1 CZ500F RF System Description
- 4.4.2 CZ1000F RF System Description
- 4.4.3 ApexR Exciter
- 4.4.4 Backplane Interface Board
  - 4.4.4.1 Control Distribution
  - 4.4.4.2 Low Voltage Power Supply Distribution
- 4.4.5 PA Module
- 4.4.6 PA Module Circulators
- 4.4.7 PA Module Combiner (CZ1000F only)
  - 4.4.7.1 Combiner Isolation Load (CZ1000F only)
- 4.4.8 RF Monitor Board
4.5 Power Supplies
- 4.5.1 AC Input
- 4.5.2 PA Power Supply Module
- 4.5.3 Low Voltage Power Supply (LVPS)
- 4.5.4 Power Supply Monitor Board
Section 5 Replacement Procedures
5.1 Introduction
5.2 PA Module Removal
- 5.2.1 CZ1000F PA Module Air Block
5.3 PA Module Pallet Replacement
5.4 Power Supply Module Replacement
5.5 Circulator Removal/Replacement
5.6 Blower Assembly Removal
Section 6 ISP (In-System Programming)
6.1 Introduction
6.2 Installing the ISP Program
6.3 ISP Procedures
- 6.3.1 Control System ISP Procedure
- 6.3.2 PA Module ISP Procedure
- 6.3.3 ISP Errors
Section 7 Parts List
7.1 Parts List Index

10/19/07 888-2687-001 3-5

WARNING: Disconnect primary power prior to servicing.

Section 3 Operation/Adjustments

Ranger ™ Mobile Series

NOTE:

To simplify the discussion of GUI navigation, the following will navigate and

describe all of the screens under each of the 5 main menu buttons located to the

right of the touchscreen display (and on the right side of the GUI Home screen).

3.5 Drive Chain Main Menu

If you press the Drive Chain button on the control panel

overlay, or the Drive Chain button on the HOME screen,

it will take you to the screen shown in Figure 3-4. The

Drive Chain screen is simply a dedicated exciter power

monitoring screen. The power reading comes from RF

Splitter/Coupler (A12) and is detected on the RF Monitor Board.

Figure 3-4 Drive Chain Screen

To Figure 3-5

To Figure 3-3