Reflex 105 Inset Convector Fire Range - Balanced Flue with Harmony 10 Remote Control System Installation Instructions IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423 (LATEST EDITION) IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM. For use with 230V 50Hz electricity supply only.
CONTENTS Reflex 105 8" Balanced Flue Model Covering the following models: Reflex 105 Nat Gas 191-199 LPG 191-714 Appliance Commissioning Checklist.......................3 Installation Instructions.............................................4 Technical Specifications ............................................................. 7 Installation................................................................................. 10 Commissioning..................................................................
APPLIANCE COMMISSIONING CHECKLIST To assist us in any guarantee claim please complete the following information:- IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue Is correct for appliance 2. Flue flow Test 3. Spillage Test GAS CHECK 1. Gas soundness & let by test 2. Standing gas pressure mb 3.
INSTALLATION INSTRUCTIONS INSTALLATION APPLIANCE LOCATION This appliance must not be installed in a room that contains a bath or shower. Combustible parts of the studwork must not be any closer than the minimum dimensions shown in the diagrams. NOTE: These dimensions must be maintained even if the combustible materials is protected by non-combustible linings. Do not pack the void around or above the appliance with insulation materials such as mineral wool.
INSTALLATION INSTRUCTIONS FLUE & CHIMNEY REQUIREMENTS Note: This appliance must only be installed with the flue supplied. The following: must be adhered to: The flue must be sited in accordance with BS5440: Part 1 (latest edition). Fit a guard to protect people from any terminal less than 2 metres above any access such as level ground, a balcony or above a flat roof.
INSTALLATION INSTRUCTIONS DIMENSIONS 1140 570 1136 361 344 17 211 552 736 709 793 1050 109 1216 This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information. NOTE: This product is designed for and requires an 8" flue system.
INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models: Reflex 105 Nat Gas 191-199 LPG 191-714 Model Gas CAT. Gas Type Working Pressure Gas Rate m3/h Reflex 105 I2H Nat Gas G20 19mb Reflex 105 I3+ Propane G31 36mb Input kW (Gross) High Low 1.14 12.0 5.6 0.44 12.0 5.
INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Injector Table REAR REAR REAR REAR Nat Gas S104 Nat Gas S128 Nat Gas S102 Nat Gas 102 LPG S60 LPG S80 LPG S60 LPG 62 Rear of appliance Front of appliance FRONT FRONT Nat Gas S92 LPG S60 FRONT FRONT Nat Gas S92 LPG Nat Gas S88 S58 LPG S58 Nat Gas 88 LPG 58 Aeration Table NOTE: Aeration Holes are in each leg of the burners. These holes are different sizes at the Front and Back for each individual leg.
Earth Mains Power In Light Supply Dimmable LED Ignition Lead SW Lead Control Box Control Value Thermocouple Electric Module Pilot Burner Control Valve Supply Wi-Fi Module (Optional) Solenoid Supply Lead TC Lead Solenoid Valve INSTALLATION INSTRUCTIONS WIRING DIAGRAM 9
INSTALLATION INSTRUCTIONS FLUE OPTIONS 8" TOP FLUE UP AND OUT KIT (999-333/999-333AN) NOTE: This product is designed for and requires an 8" flue system. It is essential when ordering additional parts to consult table 1 for the relevant part numbers. A masonry installation requires the addition of a suitable lintel to support the opening. Refer to Installation Instructions, Technical Information for details of the flue length.
INSTALLATION INSTRUCTIONS FLUE OPTIONS 6" TOP FLUE VERTICAL KIT (999-352/999-352AN) NOTE: This product when fitted with an adpater is designed for and requires an 6" flue system. It is essential when ordering additional parts to consult table 2 for the relevant part numbers. This flue is vertical from the top of the appliance. A minimum vertical rise of 1.5m (4'92”) to a maximum of 10m (32’10”).
INSTALLATION INSTRUCTIONS APPLIANCE LOCATION Decorative Surround If fitting this appliance with a decorative frame it cannot be installed with the base of the appliance less than 150mm from the floor level. The frame requires a minimum clearance to allow air to circulate. If this appliance is fitted less than 225mm from the floor, then it will require a hearth to protect the floor. The hearth should have a minimum dimension of 12mm thick, projecting 225mm in front and 150mm either side of the appliance.
INSTALLATION INSTRUCTIONS DISTANCE TO NON-COMBUSTIBLE OR COMBUSTIBLE MATERIAL TO CREATE ENOUGH CLEARANCE FOR THE TOP VENTS TO OPEN. IT IS IMPORTANT THAT NO PART OF THE STUDWORK (COMBUSTIBLE OR NOT) IS BUILT WITHIN 400MM OF THE TOP OF THE BOX. It is recommended that a marble slip or similar material is used when fitting cassette fireplaces into a plastered surface, in order to allow for heat dissipation. Also allow adequate time for newly plastered areas to dry out. Rapid drying can create cracks.
INSTALLATION INSTRUCTIONS PRE-INSTALLATION REMOVING THE GLASS FRAME Remove the glass door by removing the 2 side trims. These are held on by magnets. REMOVING THE MAIN CONTROL ASSEMBLY The Main Control Assembly will need to be removed to install the gas supply. Remove the 4 screws from the front of the Mesh Tray. Rear Screws Lift out the bottom slotted trim. Front Screws Loosen the 3 screws at the rear of the Mesh Tray.
INSTALLATION INSTRUCTIONS PRE-INSTALLATION Disconnect the Mains Lead Plug, the LED leads and the receiver lead from the Module and the Wi-Fi box (if installed). DO NOT REMOVE THE WIRES FROM THE PLUG. Module wires LED wires Remove the remaining screws securing the Main Control Assembly to the firebox. Lift the rear of the Main Control Assembly and rotate upwards slightly to clear the gas valve and remove through the front of the appliance.
INSTALLATION INSTRUCTIONS FLUE ASSEMBLY TAKE CARE WHEN MARKING OUT FOR THE FLUE AS IT IS DIFFICULT TO MOVE AFTER INSTALLATION. IF A RESTRICTOR IS REQUIRED FIT THIS BETWEEN THE SMALL OUTLET SPIGOT AND THE AIR DUCT. REFER TO TECHNICAL SPECIFICATIONS FOR RESTRICTOR SIZE. A 205mm (8") diameter hole in the wall is required to install the flue. This can be achieved by using either: a) Core drill b) Hammer and chisel Drill small holes around the circumference when using method b).
INSTALLATION INSTRUCTIONS ENCLOSURE CONSTRUCTION Example enclosure VENTILATION Note: If the lower section of the enclosure is sealed (to the floor or capped if designed as a floating shelf) it will be necessary to provide a vent with a cut size of 300cm2 on each side. If the upper section is sealed (to the ceiling or capped if designed as a floating shelf) it will be necessary to provide a vent with a cut size of 300cm2 on each side.
INSTALLATION INSTRUCTIONS CUTTING TEMPLATES B Upper Front Panel B Lower Front Panel A A D C Inner Side Panel x2 B B Side Panel x2 A C D A Panel A (Min) B (Min) C D Upper Front Panel 1540mm 400mm - - Lower Front Panel 1540mm 109mm No Frame 150mm - Decorative Frame - - Side Panel 444mm 1309mm 100 30 Inner Side Panel 200mm 552mm - - 18
INSTALLATION INSTRUCTIONS 1 4 5 2 3 6 19
INSTALLATION INSTRUCTIONS 7 GAS SOUNDNESS PRESSURE CHECK Connect a suitable pressure gauge to the test point located on the inlet fitting. Turn the gas supply on. Test Point 8 Remove the fixing screws and loosely place the appropriate burners onto the injectors. Light the appliance and check all gas joints for possible leaks. Turn the appliance to maximum and check that the supply pressure is as stated on the databadge. Turn the appliance off.
INSTALLATION INSTRUCTIONS ASSEMBLING THE FUEL BED Position the centre left and far right Log Burners, so that the screw holes are positioned at the front. Secure the burners with the 4 screws provided. Only use M4x6 Screws to secure the burners. 1 NOTE: Some burners are pre-fitted with Aeration plates. These are non-serviceable and MUST NOT be altered.
INSTALLATION INSTRUCTIONS LOG LAYOUT LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT. THE 3 BURNER LOGS MUST LOCATE CORRECTLY ONTO THE LOG BURNERS. ENSURE THE AMBER EFFECT DOES NOT CAUSE THE LOGS TO LIFT OFF THE BURNER. Ensure the Burner Tray and Log Burners are clean and free from any debris. The main components are clearly individually labelled.
INSTALLATION INSTRUCTIONS 9a � 13b 10 14 M C 11 X A A 15 M A 16 12 F J 13a � 17 23
INSTALLATION INSTRUCTIONS COMPLETION OF ASSEMBLY 18 1 19 Ensure that the rope seal on the back of the glass frame is intact. 20 ≈25 % Push the handle down. Replace the screws. As the screws are tightened the glass frame is pulled down against the hooks and forms a seal. Replace ALL of the securing screws ensuring that a screw is present in all fixing slots. 2 21 UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE BE USED IF ANY OF THE GLASS PANELS ARE LOOSE, DAMAGED, OR MISSING.
INSTALLATION INSTRUCTIONS 4 TURNING THE APPLIANCE ON The handset controls the appliance from pilot ignition through to shut down. To turn the fire on press the button until two short signals and a series of blinking lines on the handset confirm the start of the ignition sequence and there will be a clicking sound as the valve opens on the appliance. The pilot will ignite and the remote is now in Manual Mode. The first time the appliance is turned on it will light in the High position.
INSTALLATION INSTRUCTIONS MYFIRE WI-FI INSTALLATION BEFORE UNDERTAKING ANY WORK SWITCH OFF THE APPLIANCE AND ISOLATE THE POWER SUPPLY ENSURING THERE IS NO POWER TO THE APPLIANCE. NOTE: Ensure none of the wires are snagged or caught on any internal components. This should complete the wiring circuit as shown. 5 Remove the Main Burners, Mesh, and Control Assembly, see Servicing Instructions. Wi-Fi Router Carefully turn the Control Assembly over and connect the module lead to the receiver.
INSTALLATION INSTRUCTIONS MYFIRE WI-FI SET UP & TROUBLESHOOTING The table below shows the length of time required for each reset and the confirmation signals. The MyFire Wi-Fi box must be wired according to the MyFire set up diagram and connected to the receiver, which is in turn connected to the mains power. Ensure the device is running the most up to date operating system as older models may not be compatible with the MyFire App.
INSTALLATION INSTRUCTIONS COMMISSIONING Complete the Commissioning Checklist at the front of this manual covering: — Thermocouple soundness checks. This is to include ensuring the thermocouple is secure on the pilot bracket assembly, lead connection and integrity. — Flue checks — Gas checks — Log layout - flame picture For working pressure test, refer to Technical Specifications.
SERVICING INSTRUCTIONS SERVICING/FAULT FINDING CHARTS SERVICING REQUIREMENTS IMPORTANT – The glass panels on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects). If damage is observed, the glass panel must be replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any damage is observed.
SERVICING INSTRUCTIONS FAULT FINDING CHARTS IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. No Operate the valve control system in the manual mode via the remote. Is there a spark? Consult User Instructions and retry. Yes Yes Does the pilot light? No No Is the control being operated correctly? Yes Ensure gap between the electrode and pilot burner is 4.0mm and retry.
Replace the lead, retry. No Has the ignition lead become detached from the control box? No Yes No No Correct and retry. Check Gap Is the control system being operated correctly? Check handset batteries are OK. Replace if required. Check handset is on manual. Check if handset lock is off. Replace the ignition lead and retry. Yes Remove the ignition lead from electrode. With insulated pliers.
SERVICING INSTRUCTIONS GENERAL Remove the 3 screws at the base of the door. All main components can be replaced without removing the appliance from its installation. DISCONNECT MAINS ELECTRICAL SUPPLY AT THE ACCESSIBLE PLUG OR DEDICATED SWITCH BEFORE SERVICING THE APPLIANCE. IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER.
SERVICING INSTRUCTIONS REMOVING THE LOG BURNERS AND MAIN CONTROL ASSEMBLY REMOVING THE FUEL EFFECT The fuel effect consists of 6 different components. To avoid damage Logs A, B, C, F and M should be removed in the following order and placed on a dry, clean surface. Remove Log M from the groove in Log A. Remove the Front Glass. Remove the Fuel Effect. 1 Remove Log B from the Log Burner. B M x4 C F 2 Remove Log C & F from the Log Burners.
SERVICING INSTRUCTIONS Disconnect the LED lead and the Receiver lead from the power module. If fitted, disconnect the Wi-Fi lead from the Wi-Fi module. 4 Lift the rear and slide to the right. The Main Control Assembly can now be removed. Screws Replace in reverse order. AFTER SERVICING ENSURE THAT ALL CONNECTIONS ARE REPLACED BEFORE REPLACING THE MESH TRAY. REPLACING THE LED CIRCUIT Turn the gas supply off at the isolation device.
SERVICING INSTRUCTIONS Disconnect the LED Mains Lead Plug from the Module. Rear LED board Remove the Main Control Assembly to access the Rear LED Bar (LED board 5). 2 Remove the 2 screws securing the LED cradle to the underside of the Control Assembly. 3 LED wires The LED circuit consists of three components, which can be individually changed, these are: Front LED Boards. Rear LED Bar. Driver.
SERVICING INSTRUCTIONS PILOT UNIT ASSEMBLY REPLACING THE MODULE Remove the Glass Frame and magnetic trims. Turn off the gas supply at the isolating device. Remove the screw from the module bracket and carefully lift to remove. Remove the Log Burners and Main Control Assembly. 1 The pilot bracket can be accessed from the underside of the Main Control Assembly. IMPORTANT: UNDER THE TERMS OF THE EXTENDED WARRANTY IT WILL BE COMPULSORY TO CHANGE THE COMPLETE PILOT UNIT ON THIS APPLIANCE IN YEARS 2 AND 4.
SERVICING INSTRUCTIONS ELECTRODE IGNITION LEAD Pull the ignition lead off the electrode and undo the retaining nut, see arrow A. Unplug the Ignition lead from the control box. 3 C Ignition Lead A B Replace with a new electrode. Do not over-tighten the nut; this could break the component. Replace the ignition lead. Carefully cut cable ties from the vidaflex and disconnect the lead from the electrode. IMPORTANT Ensure not to cut the cables.
SERVICING INSTRUCTIONS Turn the Main Control Assembly over. Withdraw the Cross Lighting bar from the Control Assembly. The Injector is screwed into the bottom of the bar. 3 GAS VALVE To change the gas valve: Remove the Log Burners and Main Control Assembly. Disconnect the Gas Inlet Pipe, Arrow A. Disconnect the Gas Outlet Pipe, Arrow B. Disconnect the Pilot Pipe, Arrow C. Disconnect the Thermocouple, Thermocurrent Wires and the Interrupter Block, Arrow D. Remove the Eight Wire Loom, Arrow E.
SERVICING INSTRUCTIONS After replacing the Control Box you will need to reprogram the handset. CONTROL BOX To replace the Control Box first remove the Main Control Assembly. Cut the cable tie holding the Ignition lead and the Thermocurrent cables. Disconnect the Module and Solenoid leads from the Control Box. 1 8-way Cable Wi-Fi Lead (if fitted) — Press the DOWN button on the handset until you hear two additional short signals confirming the new code is set.
SERVICING INSTRUCTIONS CHANGING BETWEEN GAS TYPES 3 In order to change between gas types, it will be necessary to change the following components: Pilot Injector Main Injectors x 8 Cross lighting Injector Gas Valve Main Burner x 4 Contact your Gazco retailer for further information. Replace with the correct size Injector. See table on Page 12. NOTE: DO NOT OVERTIGHTEN. Use thread sealant Loctite 572 when replacing Injectors. A kit of parts is available for this.
SERVICING INSTRUCTIONS LINERS There are several lining options available: Ledgestone Side Liners: Move the liner vertically towards the top of the firebox. 3 Brick Effect Ledgestone Black Glass The Baffle must be removed before the liners can be taken out of the appliance, see Section 16. Remove the Logs and Burners, see Section 4. Once removed the liners can be taken out. IMPORTANT: IF THE APPLIANCE IS FITTED WITH BLACK GLASS LINERS THE BACK PANEL IS ONE PIECE.
SERVICING INSTRUCTIONS Once in position, tilt the liner forwards and carefully manoeuvre out of the firebox. 7 REPLACING THE POWER CABLE BEFORE UNDERTAKING ANY WORK SWITCH OFF THE APPLIANCE AND ISOLATE THE POWER SUPPLY ENSURING THERE IS NO POWER TO THE APPLIANCE. To replace the Power Cable first remove the Main Control Assembly. Disconnect the 3 cables from the Power Module, Arrow A. NOTE THE CONFIGURATION OF THE WIRES. 1 B To replace the liners and baffle reverse these procedures.
SPARES LIST SPARES LIST - MAIN ASSEMBLY No. Component Part Code Nat Gas LPG 1 Ceramic Log Set 2 Outer LH Burner Assembly GZ15287 GZ15435 1 3 Inner LH Burner Assembly GZ15288 GZ15436 1 4 Inner RH Burner Assembly GZ15289 GZ15437 1 5 Outer RH Burner Assembly GZ15290 GZ15438 6 Burner Tray and Mesh Assembly GZ14698 7 Injector Seal CE1738 8 Control Assembly 9 Side Frame Cover RH Side Panel - Black Glass RH Side Panel - Ledgestone* 10 11 CE1923 Qty. No.
SPARES LIST SPARES LIST - CONTROL ASSEMBLY R FO 12 N E ITIO G S PA PO O R T R TO E C F E RE INJ No. Component Part Code Nat Gas LPG Qty. No. Component Part Code Nat Gas LPG Qty.
INFORMATION REQUIREMENT - GAS HEATERS Reflex 105 BF NG Reflex 105 BF LPG 130 130 Nominal Heat Output - Pnom 9.9kW 10.2kW Minimum Heat Output (indicative) -Pmin 3.4kW 3.4kW Auxiliary Electricity Consumption At Nominal Heat Output - elmax 0.003kW 0.003kW At Minimum Heat Output - elmin 0.003kW 0.003kW In Standby Mode - elsb 0.003kW 0.003kW Useful Efficiency (NCV) INFORMATION REQUIREMENT FOR GASEOUS FUEL LOCAL SPACE HEATER Useful Efficiency at nominal heat output - ηth,nom 92.0% 92.
SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service:.......................................................................... Date of Service:.......................................................................... Next Service Due:...................................................................... Next Service Due:...................................................................... Signed:....................................................................................... Signed:.....
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.
