Reflex 105 Inset Convector Fire - Balanced Flue with Harmony 10 Remote Control System Instructions for Use, Installation & Servicing For use in GB & IE (Great Britain & Republic of Ireland). IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423 (LATEST EDITION) IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM.
Contents Reflex 105 - Balanced Flue Covering the following models: Reflex 105 Nat Gas 191-199 Appliance Commissioning Checklist.......................3 User Instructions........................................................4 Installation Instructions...........................................11 Technical Specifications ........................................................... 11 Site Requirements..................................................................... 15 Installation....................
Appliance Commissioning Checklist To assist us in any guarantee claim please complete the following information:- IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue Is correct for appliance 2. Flue flow Test N/A 3. Spillage Test N/A GAS CHECK 1. Gas soundness & let by test 2. Standing gas pressure mb 3.
User Instructions 1.3 Do not place curtains above the appliance: You must have 300mm clearance between the appliance and any curtains at either side. 1.4 No furnishings or other objects should be placed within 1 metre of the front of the appliance. 1.5 If a shelf is fitted, a distance of 150mm above the appliance is required. 1.6 If any cracks appear in the glass panel do not use the appliance until the panel has been replaced. 1.
User Instructions 2. Operating the Appliance WARNING: IF THE APPLIANCE FAILS TO LIGHT OR BECOMES EXTINGUISHED IN USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT. The appliance is operated by thermostatic and programmable remote control. 2.2 1 There are 4 different modes available for controlling and operating the appliance: 1. Manual Mode 2. Thermostatic Mode (Automatic) 3. Program Mode (Automatic) 4. EcoFlex Mode (Automatic) 2.3 In MANUAL MODE you can: — turn on the main burner using the button.
User Instructions Increasing the Flame Height: Press the To increase flame height press and hold button. Decreasing the Flame Height: To decrease flame height press or to set the appliance to pilot flame and hold the button. NOTE: While pressing a button a symbol indicating transmission appears on the display. The receiver confirms transmission with a sound signal. To select the Thermostatic mode press the button.
User Instructions Exiting Program Mode: Press the Mode. , or button to enter Manual Press the button to enter Thermostatic mode. Press the button to enter EcoFlex Mode. Press the button to turn off. button to enter EcoFlex Mode. is Countdown Timer Turning the Timer on. Turning the EcoFlex Mode off. button to exit EcoFlex Mode. will Press and hold the hour flashes.
User Instructions To select hour press the Press the flash. and or buttons simultaneously. Minutes To select minutes press the To confirm press the simultaneously or wait. button. or and MyFire Wi-Fi Troubleshooting 2.9 button. Ensure the device is running the most up to date operating system as older models may not be compatible with the MyFire App. buttons Setting Fahrenheit or Celsius To change between °C and °F press buttons simultaneously.
User Instructions Press Reset Button LED Status Blue Power LED Function 1 Sec Continuously flashes every ½ second Activates Access Point Mode for 10mins (connect MyFire Wi-Fi module to home network). Simultaneously the Wi-Fi channel changes. 5 Secs Two rapid flashes every 1 second System Reset. 10 Secs Flashes every 100 milliseconds (Continuous) Restore factory firmware (MyFire Wi-Fi module will set to default after reboot); takes up to 2 minutes.
User Instructions 3.13 Replace the screws. As the screws are tightened the glass frame is pulled down against the hooks and forms a seal. Replace ALL of the securing screws ensuring that a screw is present in all fixing slots. UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE BE USED IF ANY OF THE GLASS FRAME RETAINING SCREWS ARE LOOSE OR MISSING. 3.14 Replace the lower trim. 3.15 Replace the 2 magnetic side trims. 9. Hot Surfaces 9.1 Parts of this appliance become hot during normal use. 9.
Installation Instructions Technical Specification Covering the following models: Reflex 105 Nat Gas 191-199 Model Gas CAT. Gas Type Working Pressure Gas Rate m3/h Reflex 105 I2H Nat Gas G20 19mb 1.14 Input kW (Gross) High Low 12.0 5.
Installation Instructions Technical Specification Injector Table REAR Nat Gas REAR REAR Nat Gas S104 Nat Gas S128 REAR S102 Nat Gas 102 Rear of appliance Front of appliance FRONT FRONT Nat Gas Nat Gas S92 FRONT FRONT S92 Nat Gas Nat Gas S88 88 Restrictor Tables RESTRICTOR REQUIREMENT - VERTICAL & HORIZONTAL FLUE SPECIFICATION Reflex 105 Vertical flue height from top of appliance Horizontal length Restrictor size 1000mm Up to 600mm (with Rear Terminal) N/A 1200mm Up to 500mm N/A
Earth Mains Power In Light Supply Dimmable LED Ignition Lead SW Lead Control Box Control Value Thermocouple Electric Module Pilot Burner Wi-Fi Box (Optional) Solenoid Supply Lead TC Lead Solenoid Valve Control Valve Supply Installation Instructions Wiring Diagram 13
Installation Instructions Technical Specification This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information. PACKING CHECKLIST Qty.
Installation Instructions Site Requirements 1.6 To measure for a horizontal terminal decide on the terminal position. Note: This appliance must only be installed with the flue supplied. 1.7 Measure the height from the top of the appliance to the centre of the required outlet. You must adhere to the following: The flue must be sited in accordance with BS5440: Part 1 (latest edition), see Diagram 1. 1.8 For minimum and maximum flue dimensions see Diagrams 2a. 1.
Installation Instructions Site Requirements 2. Flue Options 2B. Top Flue Up and Out Terminal Kit (999-044/999-044AN) 2A. Top Flue Up and Out Kit (999-026/999-026AN) NOTE: ONLY USE WITH VERTICAL LENGTH OF 1000MM AND HORIZONTAL LENGTH OF UP TO 600MM. 2c 2a Start of bend to centre line of horizontal flue 170mm. Centre line of vertical flue to end of bend 220mm. Start of bend to centre line of horizontal flue 170mm. Centre line of vertical flue to end of bend 220mm. 2.
Installation Instructions Site Requirements IMPORTANT: REAR FLUE INSTALLATION When fitting the appliance with a rear flue terminal it is essential to observe distances to combustible material when flue passes through a combustible wall. Ensure the terminal is suitable protected if fitting to an external combustible structure. There is a fixing kit available from Gazco (Part No 999-220). DO NOT INSTALL DIRECTLY ONTO A COMBUSTIBLE SURFACE. 2.3 Decide on the terminal position. 2.
Installation Instructions Site Requirements 3. Optional Extra Flue Lengths and Bends 6. Appliance Location All flue components are 150mm diameter (6") NOMINAL LENGTH ACTUAL LENGTH STAINLESS FINISH ANTHRACITE FINISH 200mm 140mm 8527 8527AN 500mm 440mm 8528 8528AN 1000mm 940mm 8529 8529AN If fitting this appliance with a decorative frame it cannot be installed with the base of the appliance less than 150mm from the floor level.
Installation Instructions Site Requirements Decorative Surround 6.10 DISTANCE TO NON-COMBUSTIBLE OR COMBUSTIBLE MATERIAL TO CREATE ENOUGH CLEARANCE FOR THE TOP VENTS TO OPEN. IT IS IMPORTANT THAT NO PART OF THE STUDWORK, (COMBUSTIBLE OR NOT,) IS BUILT WITHIN 400MM OF THE TOP OF THE BOX. 6.11 It is recommended that a marble slip or similar material is used when fitting cassette fireplaces into a plastered surface, in order to allow for heat dissipation.
Installation Instructions 1. Safety Precautions 1.1 For your own and other’s safety, you must install this appliance according to local and national codes of practice. Failure to install the appliance correctly could lead to prosecution. Read these instructions before installing and using this appliance. 1.2 These instructions must be left intact with the user. 1.3 Do not attempt to burn rubbish on this appliance. 1.4 Keep all plastic bags away from young children. 1.
Installation Instructions 3.11 Mark around the flue, see Diagram 2. 4.2 Lift out the bottom slotted trim, see Diagram 5. 5 2 10mm A wall plate is supplied to fix the flue to the wall: 3.12 Bend the tab to 90°. 3.13 Assemble the plate onto the flue but do not secure to wall until the flue is fully assembled. 3.14 The cardboard fitment in the terminal is used to support the flue whilst it is cut to length. ONCE CUT TO SIZE REMOVE THE CARDBOARD REMNANT, see Diagram 3. 4.
Installation Instructions 5. Removing the Main Control Assembly The Main Control Assembly will need to be removed to install the gas supply. 5.1 Remove the 4 screws from the front of the Mesh Tray, see Diagram 8. 5.7 Disconnect the Mains Lead Plug, the LED leads and the receiver lead from the Module and the Wi-Fi box (if installed), see Diagram 11. DO NOT REMOVE THE WIRES FROM THE PLUG. 11 8 Module wires Rear Screws LED wires 5.8 Front Screws 5.
Installation Instructions 6. Masonry Chimney Installation This appliance is designed so that non-combustible board can be taken right up to the edge of the flange. Whether finishing with an edge effect or with a decorative frame this appliance must be installed using the Edge Installation method detailed below. 6.7 Fit plasterboard to the remaining of the chimney breast front. 6.8 Apply a heat resistant plaster around the appliance using the distance to combustibles detailed in Diagram 15. 6.
Installation Instructions 7.3 DO NOT PACK THE VOID AROUND OR ABOVE THE APPLIANCE WITH INSULATION MATERIALS SUCH AS MINERAL WOOL. 7.4 THE VOID BUILT FOR THE CASSETTE MUST BE VENTILATED TO PREVENT A BUILD-UP OF HEAT. VENTS MUST BE FITTED AT BOTH HIGH AND LOW LEVELS OF A MINIMUM OF 200CM² EACH. THESE VENTS MUST TAKE COLD AIR FROM THE ROOM AND RETURN WARM AIR BACK INTO THE ROOM. 7.
Installation Instructions 7.12 Fit non-combustible board to the studwork around the aperture. This should extend a minimum of 400mm above the appliance and at least 200mm to the sides of the appliance, see Diagram 20 and Diagram 21. 20 23 Appliance Edge Fixings Min 400mm Appliance Flange Min 200mm Non-combustible Board Min 200mm 7.16 Bottom of Appliance Fit non-combustible board to the board around the appliance, see Diagram 24. Ensure distances to combustibles are observed, see Diagram 20.
Installation Instructions To Finish the Installation After commissioning: 7.20 Finish the sides of the chimney breast, see Diagram 26. A removable access hatch must be left in the side of the chimney breast for future servicing and inspection of the appliance. Fitting the Rear Liner NOTE: The rear liner must be fitted before the side liners. 8.5 Remove the 4 screws securing the rear liner bracket to the back of the appliance, see Diagram 29. 29 26 8.
Installation Instructions Ledgestone Side Liners: 8.9 9. Fitting the Main Control Assembly Lift the liner and angle the rear edge into the rear corner of the firebox, see Diagram 33, Arrow A. Please note: If you intend to install a MyFire Wi-Fi App with the Reflex 105 it is easier to attach the wire for the receiver box at this stage. 33 A The module and wires for the App can be fitted after installation but access is easier with the Control Box exposed. B See Section 16 for details. 9.1 8.
Installation Instructions 10. Gas Soundness Pressure Check 10.1 Connect a suitable pressure gauge to the test point located on the inlet fitting. Turn the gas supply on. 11.3 Position the far left hand Log Burner so that the right hand side is angled up towards the centre of the firebox and the screw hole is positioned at the front, see Diagram 40. 40 38 Test Point Screws 10.2 Remove the fixing screws from the burners and loosely place on the appropriate injectors. 10.
Installation Instructions TAKE CARE NOT TO SPILL THE FUEL EFFECT INTO THE PILOT OR CROSS LIGHTER AREA. ONLY GENUINE GAZCO PARTS CAN BE USED IN THIS APPLIANCE. 13.7 Evenly spread some of the amber effect across the mesh bed, leaving space under the lower edge of the Log Burners, see Diagram 43. 43 Use the entirety of supplied Amber Effect. The Shale Effect is supplied as large pieces which will need to be broken into 2-3 smaller shards before placing onto the fuel bed.
Installation Instructions 13.11 Place Log F on the right hand Log burner in the position shown in Diagram 47. 14. Completion of Assembly Ensure that the rope seal on the back of the glass frame is intact. 47 14.1 C F To replace the glass frame, position so the hooks on the back of the frame fit over the side pins, see Diagram 51. 51 13.12 Place the Log M on the left hand side of the fuel bed with the right hand end positioned in the groove on Log A, see Diagram 48.
Installation Instructions In ECOFLEX MODE (Automatic) the fire: Via the remote it is possible to control the following features: 53 Child proof lock Time Signal Indicator Thermostatic Mode — modulates the flame height between high and low in response to room temperature. One cycle lasts for 20 minutes.
Installation Instructions 16. MyFire Wi-Fi Installation 16.1 Remove the Glass Frame, see Servicing Instructions, Section 2. 16.2 Remove the Main Burners, Mesh, and Control Assembly, see Servicing Instructions, Section 4. 16.3 Carefully turn the Control Assembly over and connect the module lead to the receiver, see Diagram 54. 16.6 This should complete the wiring circuit as shown, see Diagram 57.
Installation Instructions 17. MyFire Wi-Fi Set Up & Troubleshooting 17.1 The MyFire Wi-Fi box must be wired according to the MyFire set up diagram (see Diagram 55) and connected to the receiver, which is in turn connected to the mains power. Press Reset Button 17.2 1 Sec Continuously flashes every ½ second 5 Secs Two rapid flashes every 1 second System Reset.
Commissioning 1. Commissioning 1.1 Complete the Commissioning Checklist at the front of this manual covering: 2.1 To access the control box see Servicing Instructions, Section 4 - Removing the Log Burners and Main Control Assembly. 2.2 Press and hold the reset button on the control box until you hear two signals. After the second longer signal: 2.3 Release the reset button and within 20 seconds: 2.
Servicing Instructions Servicing/Fault Finding Charts 1. Servicing Requirements IMPORTANT – The glass panel on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects). If damage is observed, the glass panel must be replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any damage is observed.
Servicing Instructions Fault Finding Charts IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. No Operate the valve control system in the manual mode via the remote. Is there a spark? Consult User Instructions and retry. Yes Yes Does the pilot light? No No Is the control being operated correctly? Yes Ensure gap between the electrode and pilot burner is 4.0mm and retry.
Replace the lead, retry. No Has the ignition lead become detached from the control box? No Yes No No Correct and retry. Reset Gap. Is the control system being operated correctly? Check handset batteries are OK. Replace if required. Check handset is on manual. Check if handset lock is off. Replace the ignition lead and retry. Yes Remove the ignition lead from electrode. With insulated pliers.
Servicing Instructions - Replacing Parts 1. General 1.1 All main components can be replaced without removing the appliance from its installation. 1.2 DISCONNECT MAINS ELECTRICAL SUPPLY AT THE ACCESSIBLE PLUG OR DEDICATED SWITCH BEFORE SERVICING THE APPLIANCE. 2.4 3 IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER. 1.3 It will be necessary to remove the complete burner module before any of the components can be serviced.
Servicing Instructions - Replacing Parts 4. Removing the Log Burners and Main Control Assembly 3. Removing the Fuel Effect The fuel effect consists of 6 different components. To avoid damage Logs A, B, C, F and M should be removed in the following order and placed on a dry, clean surface. 3.1 Remove Log M from the groove in Log A, see Diagram 5. 3.2 Remove Log B from the Log Burner, see Diagram 5. 5 B M 4.
Servicing Instructions - Replacing Parts 4.7 Carefully lift the Mesh Tray over the Log Burner Brackets, Pilot and Cross Lighter. WHEN REPLACING THE MESH TRAY TAKE CARE NOT TO DAMAGE THE LOG BURNER BRACKETS, PILOT AND CROSS LIGHTER. REPLACE THE FRONT SCREWS FIRST BEFORE TIGHTENING THE REAR SCREWS. 4.8 Remove through the front of the appliance. 4.9 Remove the 6 screws to remove the Access Panel, see Diagram 10. 4.13 Remove the screw from the module bracket and carefully lift to remove, see Diagram 13.
Servicing Instructions - Replacing Parts 5a. Front LED Boards THE LED'S ARE FRAGILE. HANDLE WITH CARE. ONLY HOLD THE LED BOARDS BY THE EDGES TO AVOID CONTACT WITH THE TOP OF THE LED'S. AVOID CATCHING ANY DELICATE WIRES WHEN REPLACING THE SCREWS. 5.1 Remove the Log Burners, Fuel effect, and Mesh tray, see Section 4. 5.2 Remove the screw from the module bracket and carefully lift to remove, see Diagram 16. LED boards 1 - 4 are accessible through the Main Control Assembly. 5a.
Servicing Instructions - Replacing Parts 5b.2 Carefully withdraw the cradle and remove the wiring connection from the left hand side, see Diagram 21. 21 6. Replacing the Module 6.1 Remove the Glass Frame and magnetic trims, see Section 2. 6.2 Remove the screw from the module bracket and carefully lift to remove, see Diagram 23. 23 *Other internal components removed for clarity 5b.3 Undo the 2 screws securing the board and replace in reverse order. 5c.
Servicing Instructions - Replacing Parts 7.4 Undo the nut from the Cross Lighter, see Diagram 26. 26 8. Pilot Unit Assembly 8.1 Turn off the gas supply at the isolating device. 8.2 Remove the Log Burners and Main Control Assembly, see Section 4. The pilot bracket can be accessed from the underside of the Main Control Assembly. IMPORTANT: UNDER THE TERMS OF THE EXTENDED WARRANTY IT WILL BE COMPULSORY TO CHANGE THE COMPLETE PILOT UNIT ON THIS APPLIANCE IN YEARS 2 AND 4. 7.
Servicing Instructions - Replacing Parts 8a. Electrode 8.5 10. Gas Valve Pull the ignition lead off the electrode and undo the retaining nut, see Diagram 31, arrow A. 31 C A 8.6 10.1 Remove the Log Burners and Main Control Assembly, see Section 4. 10.2 Disconnect the Gas Inlet Pipe, see Diagram 33, Arrow A. 10.3 Disconnect the Gas Outlet Pipe, see Diagram 33, Arrow B. 10.4 Disconnect the Pilot Pipe, see Diagram 33, Arrow C. 10.
Servicing Instructions - Replacing Parts 12.8 12. Control Box 12.1 — Press and hold the reset button on the control box until you hear two signals. After the second longer signal: To replace the Control Box first remove the Main Control Assembly, see Section 4. — Release the reset button and within 20 seconds: 12.2 Cut the cable tie holding the Ignition lead and the Thermocurrent cables. 12.3 Disconnect the Module and Solenoid leads from the Control Box, see Diagram 34.
Servicing Instructions - Replacing Parts 13.4 Undo the Injectors individually and remove, see Diagram 38. 15. Changing Between Gas Types 38 In order to change between gas types, it will be necessary to change the following components: Pilot Main Injectors x 8 Crosslighting Injector Gas Valve Main Burner x 4 Contact your Gazco retailer for further information. A kit of parts is available for this. Always quote the Model number and Serial number when ordering any spare parts. 13.
Servicing Instructions - Replacing Parts 17. Liners 17.1 There are several lining options available: Brick Effect Ledgestone Black Glass Ledgestone Side Liners: 17.4 Move the liner vertically towards the top of the firebox, see Diagram 44. 44 The Baffle must be removed before the Liners can be taken out of the appliance, see Section 16. Remove the Logs and Burners, see Section 4. Once removed the Liners can be taken out.
Servicing Instructions - Replacing Parts 17.9 Once in position, tilt the Liner forwards and carefully manoeuvre out of the firebox, see Diagram 48. 17.10 To replace the Liners and Baffle reverse these procedures. Ensure no amber glass or black shale has fallen onto the Liner Support Brackets. 18. Replacing the Power Cable BEFORE UNDERTAKING ANY WORK SWITCH OFF THE APPLIANCE AND ISOLATE THE POWER SUPPLY ENSURING THERE IS NO POWER TO THE APPLIANCE.
Servicing Instructions - Replacing Parts 19. Spares List - Main Assembly No. Component Part Code Qty. No. Component Part Code Qty.
Servicing Instructions - Replacing Parts 19. Spares List - Control Assembly R FO N 2 1 E ITIO G S PA PO O R T O ER CT F E RE INJ No. Component Part Code Qty. No. Component Part Code Qty.
Service Records 1ST SERVICE 2ND SERVICE Date of Service:.......................................................................... Date of Service:.......................................................................... Next Service Due:...................................................................... Next Service Due:...................................................................... Signed:....................................................................................... Signed:.....
Information Requirement - Gas Heaters Reflex 105 BF NG Information Requirement for Gaseous Fuel Local Space Heater Space Heating Emissions (NOx) - mg / kWh input (GCV) 130 9.9kW Minimum Heat Output (indicative) -Pmin 3.4kW At Nominal Heat Output - elmax Useful Efficiency at nominal heat output - ηth,nom 92.0% Useful Efficiency at minimum heat output (indicative) - ηth,min 66.
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.
