Reflex 105 Inset Convector Fire - Conventional Flue with Harmony 10 Remote Control System Instructions for Use, Installation & Servicing For use in GB & IE (Great Britain & Republic of Ireland). IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423 (LATEST EDITION) IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM.
Contents Reflex 105 - Conventional Flue Covering the following models: Reflex 105 Nat Gas 191-133 LPG 191-601 Appliance Commissioning Checklist.......................3 User Instructions........................................................4 Installation Instructions...........................................11 Technical Specifications ........................................................... 11 Site Requirements..................................................................... 14 Installation..
Appliance Commissioning Checklist To assist us in any guarantee claim please complete the following information:- IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue Is correct for appliance 2. Flue flow Test 3. Spillage Test GAS CHECK 1. Gas soundness & let by test 2. Standing gas pressure mb 3.
User Instructions Welcome Congratulations on purchasing your Reflex fire, if installed correctly Gazco hope it will give you many years of warmth and pleasure for which it was designed. The purpose of this manual is to familiarise you with your appliance, and give guidelines for its installation, operation and maintenance. If, after reading, you need further information, please do not hesitate to contact your Gazco retailer.
User Instructions 2. Operating the Appliance WARNING: IF THE APPLIANCE FAILS TO LIGHT OR BECOMES EXTINGUISHED IN USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT. The appliance is operated by thermostatic and programmable remote control. 2.2 1 There are 4 different modes available for controlling and operating the appliance: 1. Manual Mode 2. Thermostatic Mode (Automatic) 3. Program Mode (Automatic) 4. EcoFlex Mode (Automatic) 2.3 In MANUAL MODE you can: — turn on the main burner using the button.
User Instructions Increasing the Flame Height: To increase flame height press and hold button. Decreasing the Flame Height: To decrease flame height press or to set the appliance to pilot flame and hold the button. NOTE: While pressing a button a symbol indicating transmission appears on the display. The receiver confirms transmission with a sound signal. Thermostatic Mode (Automatic) 2.6 Setting the temperature: button until the temperature Adjust the temperature by pressing the button.
User Instructions Wait to finish setting. To confirm setting either press the ( is displayed). Exiting Program Mode: Press the Mode. , or button to enter Manual Press the button to enter Thermostatic mode. Press the button to enter EcoFlex Mode. button to enter EcoFlex Mode. is Turning the EcoFlex Mode off. button to exit EcoFlex Mode. will disappears. Turning the Timer on. Press and hold the hour flashes.
User Instructions MyFire Wi-Fi Troubleshooting Setting the time Press the flashes. and buttons simultaneously. Day 2.9 Press the or button to select a number that corresponds with a day of the week (eg 1 = Monday, 2 = Tuesday, 3 = Wednesday, 4 = Thursday, 5 = Friday, 6 = Saturday, 7 = Sunday). Press the flashes. and Press the flash. and or After 30 seconds the MyFire Box goes into Access Point Mode (Green LED flashes). See MyFire App instructions supplied and configure the router. button. 2.
User Instructions Press Reset Button LED Status Blue Power LED Function 1 Sec Continuously flashes every ½ second Activates Access Point Mode for 10mins (connect MyFire Wi-Fi module to home network). Simultaneously the Wi-Fi channel changes. 5 Secs Two rapid flashes every 1 second System Reset. 10 Secs Flashes every 100 milliseconds (Continuous) Restore factory firmware (MyFire Wi-Fi module will set to default after reboot); takes up to 2 minutes.
User Instructions 3.13 Replace the screws. As the screws are tightened the glass frame is pulled down against the hooks and forms a seal. Replace ALL of the securing screws ensuring that a screw is present in all fixing slots. 7. Servicing 7.1 UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE BE USED IF ANY OF THE GLASS FRAME RETAINING SCREWS ARE LOOSE OR MISSING. 3.14 Replace the lower trim. 3.15 Replace the 2 magnetic side trims. The appliance must be serviced every 12 months by a qualified Gas Engineer.
Installation Instructions Technical Specification Covering the following models: Reflex 105 Model Gas CAT. Reflex 105 Reflex 105 Nat Gas 191-133 LPG 191-601 Gas Type Working Pressure Gas Rate m3/h I2H Nat Gas G20 18mbar I3+ LPG G31 37mbar Input kW (Gross) High Low 1.336 14.0 6.6 0.528 13.7 5.
Installation Instructions Injector Table REAR REAR REAR REAR Nat Gas S104 Nat Gas S120 Nat Gas S104 Nat Gas 150 LPG S63 LPG S78 LPG S63 LPG 60 Rear of appliance Front of appliance FRONT FRONT FRONT FRONT Nat Gas S102 LPG Nat Gas S92 S58 LPG Nat Gas S92 S60 Nat Gas 102 LPG S60 LPG 58 Wiring Diagram LED Pilot Burner Control Value Thermocouple Earth SW Lead Light Supply Solenoid Valve Control Valve Supply TC Lead Solenoid Supply Lead Ignition Lead Control Box
Installation Instructions Technical Specification This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information. PACKING CHECKLIST Qty.
Installation Instructions Site Requirements 1. Flue & Chimney Requirements WHEN INSTALLING A FLUE SYSTEM PLEASE REFER TO THE MANUFACTURER’S INSTRUCTIONS. The European chimney standards now describe chimneys and flues by their temperature, pressure and resistance to corrosion, condensation and fire. To identify the correct flue system, the minimum flue specification is shown in the Technical Specification. Existing chimneys are not covered by this system. 3.
Installation Instructions Site Requirements 5.3 5.4 NOTE: If using natural materials for the back panel of the fireplace, it is recommended that it is constructed from three or more sections to prevent cracking. Resin based materials may not be suitable. This appliance is an effective heat producer and attention must be paid to the construction and finish of the fireplace. When the appliance is installed in a masonry chimney without a liner, there must be a minimum debris collection area, see Diagram 2.
Installation Instructions 1. Safety Precautions 1.1 These instructions must be left intact with the user. 1.3 Do not attempt to burn rubbish on this appliance. 1.4 Keep all plastic bags away from young children. 1.5 Do not place any object on or near to the appliance and allow adequate clearance above the appliance. IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE.
Installation Instructions 2.9 If a flexible liner is to be used check the seal on the inner lip of the spigot plate is intact. Replace if necessary. 3.4 Pull up the handle at the front, see Diagram 6. 3.5 Whilst supporting the top, lift the door using the handle, up and over the lower edge, see Diagram 7. 3 7 Options 3 and 4 (Studwork with Edge finish or decorative front) must be fitted using the top exit only with rigid twin wall flue pipe. 3. Removing the Glass Frame 3.1 3.6 4.
Installation Instructions 4.6 Place the Mains Lead to the side of the right hand bracket to avoid damage, see Diagram 10. 5. Masonry Chimney Installation Carefully read the relevant section for the installation method required. 10 Bracket 5.1 This appliance is designed so that non-combustible board can be taken right up to the edge of the flange. Mains Lead Plug NOTE: THE FLANGE EDGE HAS A DEPTH OF 17MM. USE MATERIAL OF A SUITABLE THICKNESS TO CREATE A FLUSH FINISH. 5a. Edge Finish Installation 4.
Installation Instructions 5a.6 Secure the appliance through the 6 fixing holes using the screws provided, see Diagram 14. 6. Studwork Installation 6.1 14 DISTANCE TO COMBUSTIBLE MATERIAL COMBUSTIBLE PARTS OF THE STUDWORK MUST BE KEPT BEYOND THE MINIMUM DIMENSIONS SHOWN IN DIAGRAM 16. PROTECT THE NEAREST STUDWORK WITH NONCOMBUSTIBLE MATERIAL AND MAINTAIN THESE DIMENSIONS AT ALL TIMES, SEE DIAGRAM 16. 16 5a.7 5a.
Installation Instructions 6.4 ALTERNATIVELY FOR THE HIGH VENTILATION THE ENCLOSURE CAN BE CONSTRUCTED TO LEAVE A GAP BETWEEN THE TOP OF THE WALL AND THE CEILING GIVING THE REQUIRED VENTILATION AREA OR GREATER. 6a.4 6.5 AN ACCESS HATCH MUST BE LEFT IN THE SIDE OF THE CHIMNEY BREAST FOR FUTURE SERVICING AND INSPECTION OF THE FLUE AND APPLIANCE. 19 Line the aperture for the appliance with 12mm thick non-combustible material as shown.
Installation Instructions 6a.8 Fit non-combustible board to the studwork around the aperture. This should extend a minimum of 400mm above the appliance and at least 200mm to the sides of the appliance, see Diagram 21 and Diagram 22. 21 24 Fixings Min 400mm Appliance Flange Min 200mm 6a.12 Fit non-combustible board to the board around the appliance, see Diagram 25. Ensure distances to combustibles are observed, see Diagram 16.
Installation Instructions To Finish the Installation 30 After commissioning: 6.6 Finish the sides of the chimney breast, see Diagram 27. A removable access hatch must be left in the side of the chimney breast for future servicing and inspection of the appliance. 27 Fitting the Rear Liner NOTE: The rear liner must be fitted before the side liners. 7.4 Remove the 6 screws securing the rear liner bracket to the back of the appliance, see Diagram 31. 31 7. Fitting the Liners BAFFLE 7.
Installation Instructions Fitting the Side Liners NOTE: The side liners must be fitted after the rear liner. 7.7 Carefully drop the bottom of the liner into the space below the side liner lip, see Diagram 34. 34 8. Fitting the Main Control Assembly 8.1 Carefully lower the Main Control Assembly into the appliance and slide slightly to the left to engage with the studs. 8.2 Replace the 2 wing nuts, see Diagram 37. 37 7.8 From this position: 1. Move the liner up into the top of the appliance (1).
Installation Instructions 10. Assembling the Fuel Bed 10.1 Carefully lower the Mesh Tray over the Log Burner Brackets, Pilot and Cross Lighter. Adjust the Mesh Tray so all screw holes are aligned. 10.2 Replace the 3 screws at the front of the Mesh Tray and the 3 screws at the rear, see Diagram 39. 39 Rear Screws 11.
Installation Instructions 12.8 12. Log Layout LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT. 44 THE 4 BURNER LOGS MUST LOCATE CORRECTLY ONTO THE LOG BURNERS. ENSURE THE AMBER EFFECT DOES NOT CAUSE THE LOGS TO LIFT OFF THE BURNER. 12.1 Ensure the Burner Tray and Log Burners are clean and free from any debris. 12.2 The main components are clearly individually labelled. 12.
Installation Instructions 12.12 Place the Log M on the left hand side of the fuel bed with the right hand end positioned in the groove on Log A, see Diagram 48. Position Large Ember J on the left hand side, leaving a gap between the ember and the side panel. 48 13. Completion of Assembly Ensure that the rope seal on the back of the glass frame is intact. 13.1 To replace the glass frame, position so the hooks on the back of the frame fit over the side pins, see Diagram 51. 51 M J 12.
Installation Instructions In ECOFLEX MODE (Automatic) the fire: Via the remote it is possible to control the following features: 53 Child proof lock Time Signal Indicator — modulates the flame height between high and low in response to room temperature. One cycle lasts for 20 minutes.
Installation Instructions 15. MyFire Wi-Fi Installation Remove the Decorative Front, Glass Panel, Fuel Effect, Log Burners and Mesh Screen as detailed in the appliance instructions. 15.1 15.3 This should complete the wiring circuit as shown, see Diagram 57. 57 Wi-Fi Router Secure the velcro pads to the underside of the Wi-Fi module and position in the allocated position, see Diagrams 54 & 55.
The Wi-Fi module is now accessible, see Diagram 59. 17.3 59 It may be necessary to reset the MyFire Wi-Fi box using a paperclip or similar, see Diagram 60. The table below shows the length of time required for each reset and the confirmation signals. 60 17. MyFire Wi-Fi Set Up & Troubleshooting 17.1 The MyFire Wi-Fi box must be wired according to the MyFire set up diagram (see Diagram 57) and connected to the receiver, which is in turn connected to the mains power.
Commissioning c) Hot surfaces (Section 10 of the User Instructions). 1. Commissioning 1.1 Check the flame picture, log layout. 1.2 Check the gas pressure. 1.3 Close all door and windows in the room. 1.4 Ignite the appliance and operate on maximum for 5 minutes. 1.5 Position a lighted smoke match near the top of the draught diverter opening (under the canopy) and angle towards the flue. Check all smoke is drawn in along the opening, see Diagram 1.
Servicing Instructions Servicing/Fault Finding Charts 1. Servicing Requirements IMPORTANT — The glass panel on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects). If damage is observed, the glass panel must be replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any damage is observed.
Servicing Instructions Fault Finding Charts IGNITION FUNCTIONAL CHECK 1 PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. No Operate the valve control system in the manual mode via the remote. Is there a spark? Consult User Instructions and retry. Yes Yes Does the pilot light? No No Is the control being operated correctly? Yes Ensure gap between the electrode and thermocouple is 4.0mm and retry.
Replace the lead, retry. No Has the ignition lead become detached from the control box? No Yes No No Correct and retry. Reset Gap Is the control system being operated correctly? Check handset batteries are OK. Replace if required. Check handset is on manual. Check if handset lock is off. Replace the ignition lead and retry. Yes Remove the ignition lead from electrode. With insulated pliers.
Servicing Instructions - Replacing Parts 1. General 1.1 All main components can be replaced without removing the appliance from its installation. 1.2 DISCONNECT MAINS ELECTRICAL SUPPLY AT THE ACCESSIBLE PLUG OR DEDICATED SWITCH BEFORE SERVICING THE APPLIANCE. 2.4 3 IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER. 1.3 It will be necessary to remove the complete burner module before any of the components can be serviced.
Servicing Instructions - Replacing Parts 3. Removing the Fuel Effect The fuel effect consists of 6 different components. 4.4 Remove the 4 M4x6 screws from the base of the 4 Log Burners, see Diagram 7. 7 To avoid damage Logs A, B, C, F and M should be removed in the following order and placed on a dry, clean surface. 3.1 Remove the Log M, see Diagram 5. 3.2 Remove Log B from the Log Burner, see Diagram 5. 5 B M Screws C F 4.5 Lift the 4 Log Burners to remove.
Servicing Instructions - Replacing Parts 4.10 Disconnect the isolating device from the appliance inlet pipe to isolate the gas supply, see Diagram 10. 13 5 4 10 3 2 1 NOTE: Ensure the correct orientation when replacing. Elbow 4.11 Disconnect the Mains Lead Plug from the Module, see Diagram 11. DO NOT REMOVE THE WIRES FROM THE PLUG. 11 2 Wing Nuts THE LED'S ARE FRAGILE. HANDLE WITH CARE. ONLY HOLD THE LED BOARDS BY THE EDGES TO AVOID CONTACT WITH THE TOP OF THE LED'S.
Servicing Instructions - Replacing Parts NOTE: Each board has the wiring direction marked as IN or OUT on each end to ensure the replacement boards are wired correctly. 5a.3 Remove the Main Control Assembly to access the LED Driver, see Section 4. Replace in reverse order. 5b. Rear LED Bar 5b.1 5c. LED Driver To replace the rear LED Board, remove the 4 screws from the glass bracket, see Diagram 16. 5c.1 19 This also secures the rear LED board bracket.
Servicing Instructions - Replacing Parts 7.6 6. Module 6.1 6.2 Remove the Log Burners, Mesh Tray and Air Guide, see Section 4. 24 Ensure the left and right hand sides of the Burner engages in the bracket slots, see Diagram 24. NOTE: The LH bracket is part of the Pilot bracket. LH Bracket RH Bracket Disconnect the LED plug and Mains Lead from the Module, see Diagram 22. 22 Mains Lead Screw 7.7 Module Lead LED Plug 6.3 Disconnect the Module Lead, see Diagram 22. 6.
Servicing Instructions - Replacing Parts The Pilot Unit can now be serviced. 9. Ignition Lead 8.6 Remove the ignition lead from the electrode, see Diagram 25. 9.1 8.7 Undo the thermocouple nut from the interrupter block at the rear of the gas valve, see Diagram 27. Remove the Log Burners and Main Control Assembly, see Section 4. 9.2 Disconnect the Ignition Lead from the Electrode, lift the Control Box from the Velcro pads and pull forward to expose the Ignition Lead and remove, see Diagram 30.
Servicing Instructions - Replacing Parts 10.7 Remove the 2 screws securing the Valve to the support bracket and withdraw the Valve. 10.8 Replace in reverse order and check for leaks. 12.6 Remove the 8 way cable from the Control Box. 33 Interrupter Leads 11. Magnetic Safety Valve 11.1 Solenoid Remove the Gas Valve, see Section 10. 11.3 Undo the Thermocouple from the Interrupter Block and remove the 2 Interrupter Leads. 11.4 Unscrew the Interrupter Block from the back of the Valve. 11.
Servicing Instructions - Replacing Parts 13.4 13. Fuel Bed Injectors This appliance has 8 Fuel Bed Injectors. NOTE: The injectors are not identical, see Diagram 34. Undo the Injectors individually and remove the fibre washers where fitted, see Diagram 37. NOTE: The far right injectors do not require washers. 37 TO ENSURE CORRECT ASSEMBLY REPLACE EACH INJECTOR INDIVIDUALLY. 34 13.5 Replace with the correct size Injector. NOTE: DO NOT OVER TIGHTEN. 13.6 Repeat for the remaining Injectors. 13.
Servicing Instructions - Replacing Parts 17. Baffle 15. Changing Between Gas Types In order to change between gas types, it will be necessary to change the following components: 17.1 Pilot Main Injectors x 8 Crosslighting Injector Gas Valve Main Burner x 4 BAFFLE 17.2 Contact your Gazco retailer for further information. The Baffle must be removed before the Liners can be taken out of the appliance. To do this undo the 5 screws securing it to the roof of the firebox, see Diagram 41.
Servicing Instructions - Replacing Parts 18. Liners 18.1 There are several lining options available: Brick Effect Ledgestone Black Glass 18.4 From this position: 1. Move the bottom of the liner out (1). 2. Lower into the space between the side of the appliance and the control assembly (2). NOTE: Take care to avoid the LED supports. 46 The Baffle must be removed before the Liners can be taken out of the appliance, see Section 17. 2. Remove the Logs, Burners, and Mesh see Section 4.
Servicing Instructions - Replacing Parts 19. Replacing the Power Cable BEFORE UNDERTAKING ANY WORK SWITCH OFF THE APPLIANCE AND ISOLATE THE POWER SUPPLY ENSURING THERE IS NO POWER TO THE APPLIANCE. To replace the Power Cable first remove the Main Control Assembly, see Section 4. 19.1 Disconnect the 3 cables from the Power Module, See Diagram 49, arrow A. NOTE THE CONFIGURATION OF THE WIRES. 49 B A 19.2 Remove the nuts from the Earth stud and remove the two Ring Terminals, see Diagram 49, arrow B. 19.
Servicing Instructions - Replacing Parts 20. Spares List - Main Assembly Part Code No. Component 1 Spigot Mounting Plate Assembly GZ15397 1 2 Spigot Blanking Plate GZ15400 1 3 Ceramic Log Set CE1923 1 4 LH Burner Can Assembly GZ15283 GZ154431 1 5 Central Burner Can Assembly GZ15284 GZ15444 1 6 RH Burner Can Assembly GZ15285 GZ15445 1 7 RH Outer Burner Can Assembly GZ15286 GZ15446 1 17 8 Injector Seal CE1738 4 GZ14698 Natural Gas LPG Qty. No.
Servicing Instructions - Replacing Parts 20. Spares List - Control Assembly No. Component Part Code Natural Gas LPG Qty. No. Component Part Code Natural Gas LPG IN0065 IN0108 Qty.
Service Records 1ST SERVICE 2ND SERVICE Date of Service:.......................................................................... Date of Service:.......................................................................... Next Service Due:...................................................................... Next Service Due:...................................................................... Signed:....................................................................................... Signed:.....
Information Requirement - Gas Heaters Reflex 105 MkII CF NG Reflex 105 MkII CF LPG 130 130 Nominal Heat Output - Pnom 9.5kW 9.4kW Minimum Heat Output (indicative) - Pmin 3.8kW 3.2kW Auxiliary Electricity Consumption At Nominal Heat Output - elmax 0.003kW 0.003kW At Minimum Heat Output - elmin 0.003kW 0.003kW In Standby Mode - elsb 0.003kW 0.
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Technical Customer Services: (01392) 261950 Fax: (01392) 261951 E-mail: technicalservices@gazco.
