customerservice@gazebopenguin.com W1207-12 Sand W1207-32 Slate 8 X 12 SOLARIUM ASSEMBLY INSTRUCTIONS DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Assembly by two or three adults is suggested. Requires 96” clearance at the wall Base Dimensions 144’’x 94 1/2’’, Largest Dimensions 144’’x98 1/2’’ (see pg.12) ZZZ-187.W1207.1207-18.GP.EN.SUN.
TOOLS REQUIRED: • • • • • • • • • • Screwdriver (Philips #2) Knife File (smooth) Needle-nosed pliers Rubber mallet Step ladder (minmum 6' in height) Spatula Power drill Tube of silicon Drill bit 5/16" cement (according to surface) BEFORE STARTING: Ensure that you have a solid base, such as concrete or wooden deck, not slanted more than 1” per 8’. Avoid installing unit adjacent to trees or a sloped roof, as snow and ice may slide onto the solarium and cause it to collapse.
STEP #3 Assemble ML-3, N-3, O-3, and MR-3 as shown and position evenly above vertical guides, at 96’’ from the ground. Secure wall track and vertical tracks to brick or cement wall by drilling through the aluminum and using screws Xx-3. Insert the 2 horizontal guides, I3 & J3 at the top of the frame. Make sure the 2 frames are at the correct level, if not, use shims to compensate. Do not use tools to force.
STEP #5 Set right rafter T-3 over last bracket then secure it with Bb-3 screw and continue screwing through joint K-3 with the Bb-3 screw. Secure to Q-3 bracket with self-tapping screw (PQ-3). Repeat on left side with rafter S-3. STEP #6 Set U-3 rafters over the middle of each panel with Bb-3 screws at the top and two (2) Z-3 screws over the brackets on frame manually. Set U-3 rafter on each joint and use Z-3 screws manually. Do not use power drill. ZZZ-187.W1207.1207-18.GP.EN.SUN.
STEP #7 Remove protective film from two (2) sides of each panel and make sure the top side of the panel faces the sunlight. Insert and slide on the top groove of the rafters all the way to the end. Pp-3 should go first and last with the Qq-3 panels in between. STEP #8 Insert the aluminum middle roof joint between the rafters, making sure the slotted holes are at the bottom. Slide into upper and lower grooves of the rafters then slide all the way into the panels.
STEP #9 Insert the second row of panels into the lower groove on the rafter. Slide panels until they reach the aluminum pieces between the panels and gently tap on the panel to guide it into the aluminum groove. Use a spatula if needed to make it fit. Insert two (2) Pp-3 on either end, then insert the Qq-3 panels. STEP #10 Starting at either end, add X-3 edging and one (1) R-3 bracket and screw with Bb-3 manually, do not use power drill.
STEP #11 On the inside of the solarium under each rafter there are two rows of inserts with threads. Start the upper row with a Jj-3 at either end and screw it with Ff3 and in between the Kk-3 panels. Use Ff-3 screws at the lower row Ll-3 at the 2 ends then the others in between the Mm-3 panels. Make sure screws are manually tight. STEP #12 DOOR UNIT(S) MUST BE ASSEMBLED INSIDE OF SOLARIUM. Slide upper door track F-3 into wheels of sliding door C-3.
STEP #13 Lift up door and track inside of solarium then set it over the door opening by screwing at the top. First use bolts (Ww) and washers (Gg-3) on the inside and female bolts (Cc-3-2) on the outside for the top assembly. See diagram below. Attach lower track with bolts (Cc-3) and washers (Gg-3). Set up door latch on the side required for your door to lock, adjust latch as required. Ww ZZZ-187.W1207.1207-18.GP.EN.SUN.
STEP #14 Anchor the solarium to the deck or floor securely using screws and shields supplied. See diagram below. SPECIAL NOTES To remove a screen, remove the two (2) screws at the top of the frame then pull sideways to the opposite end of the handles to remove. To remove wind panels, push or pull to one side, making sure that locking pin is not locked then remove panels gently, panels are easy to remove. NOTE: This unit is not waterproof.
-496-12 REGULAR FRAME A-3 10-498-12 SLIDING DOOR C-3 11-544-12 CONNECTING PIECE E-3 11-546-12 BOTTOM DOOR RAIL G-3 PACKED IN BOX 3 2 4 4 QTY DESCRIPTION QTY W1207-12 SAND PARTS LIST (See page 12 for Slate parts) DESCRIPTION PACKED IN BOX 3 10-497-12 FRAME NEXT TO DOOR B-3 (Has more holes) 2 2 2 10-499-12 SLIDING DOOR FRAME D-3 2 2 8 11-545-12 TOP DOOR RAIL F-3 4 2 2 08-138-12 PLASTIC STOPPER H-3 5 4 4 1 DRAWING 10-500-12 LEFT SIDE RECEIVER I-3 4 1 10-501-12 RIGHT SIDE RE
10-510-12 LEFT SIDE RAFTER S-3 4 QTY PACKED IN BOX QTY DESCRIPTION DESCRIPTION PACKED IN BOX 1 10-511-12 RIGHT SIDE RAFTER T-3 4 1 5 2 DRAWING 10-512-12 REGULAR RAFTER U-3 4 5 10-513-12 MIDDLE ROOF JOINT V-3 10-514-12 MIDDLE ROOF JOINT W-3 5 4 10-515-12 EDGING X-3 5 2 10-516-12 EDGING Y-3 5 4 08-156-12 SCREW Z-3 5 10 08-158-12 BOLT Bb-3 5 28 08-161-12 BOLT Cc-3 5 12 5 2 12-037-12 FEMALE BOLT Cc-3-2 5 12 08-169-12 LEFT DOOR LATCH Dd-L-3 08-165-12 RIGHT DOOR LATCH Dd
10-518-12 REGULAR ROOF CROSSBAR Kk-3 10-520-12 ROOF TOP REINFORCE Mm-3 08-135-12 SCREW Oo-3 10-522-12 ( 51 ½” X 23”) REGULAR ROOF PANEL Qq-3 10-524-12 LEFT FRONT GABLE PANEL Ss-3 10-526-12 RIGHT FRONT GABLE PANEL Uu-3 5 5 5 1 1 1 QTY PACKED IN BOX QTY DESCRIPTION DESCRIPTION PACKED IN BOX 4 10-519-12 ROOF TOP REINFORCE Ll-3 5 2 4 08-134-12 UPPER DOOR RAIL END CAP Nn 5 4 8 10-521-12 ( 51 ½” X 24 ½”) LEFT+RIGHT ROOF PANEL Pp-3 1 4 8 10-523-12 LEFT BACK GABLE PANEL Rr-3 1 1 1 10
W1207-32 SLATE PARTS LIST DESCRIPTION 10-496-32 REGULAR FRAME A-3 10-498-32 SLIDING DOOR C-3 11-544-32 CONNECTING PIECE E-3 11-546-32 BOTTOM DOOR RAIL G-3 PACKED IN BOX 3 2 4 4 DESCRIPTION PACKED IN BOX QTY 3 10-497-32 FRAME NEXT TO DOOR B-3 (Has more holes) 2 2 2 10-499-32 SLIDING DOOR FRAME D-3 2 2 8 11-545-32 TOP DOOR RAIL F-3 4 2 2 08-138-32 PLASTIC STOPPER H-3 5 4 4 1 QTY DRAWING 10-500-32 LEFT SIDE RECEIVER I-3 4 1 10-501-32 RIGHT SIDE RECEIVER J-3 10-502-32 CORNER CO
10-510-32 LEFT SIDE RAFTER S-3 4 QTY PACKED IN BOX QTY DESCRIPTION DESCRIPTION PACKED IN BOX 1 10-511-32 RIGHT SIDE RAFTER T-3 4 1 5 2 DRAWING 10-512-32 REGULAR RAFTER U-3 4 5 10-513-32 MIDDLE ROOF JOINT V-3 10-514-32 MIDDLE ROOF JOINT W-3 5 4 10-515-32 EDGING X-3 5 2 10-516-32 EDGING Y-3 5 4 08-156-32 SCREW Z-3 5 10 08-158-32 BOLT Bb-3 5 28 08-161-32 BOLT Cc-3 5 12 5 2 12-037-32 FEMALE BOLT Cc-3-2 5 12 08-169-32 LEFT DOOR LATCH Dd-L-3 08-165-32 RIGHT DOOR LATCH Dd
10-518-32 REGULAR ROOF CROSSBAR Kk-3 10-520-32 ROOF TOP REINFORCE Mm-3 08-135-32 SCREW Oo-3 10-522-32 ( 51 ½” X 23”) REGULAR ROOF PANEL Qq-3 10-524-32 LEFT FRONT GABLE PANEL Ss-3 10-526-32 RIGHT FRONT GABLE PANEL Uu-3 5 5 5 1 1 1 QTY PACKED IN BOX QTY DESCRIPTION DESCRIPTION PACKED IN BOX 4 10-519-32 ROOF TOP REINFORCE Ll-3 5 2 4 08-134-32 UPPER DOOR RAIL END CAP Nn 5 4 8 10-521-32 ( 51 ½” X 24 ½”) LEFT+RIGHT ROOF PANEL Pp-3 1 4 8 10-523-32 LEFT BACK GABLE PANEL Rr-3 1 1 1 10
ZZZ-187.W1207.1207-18.GP.EN.SUN.
MAINTENANCE NOTES 1. In case of a defective or damaged part, or for any other questions concerning the product, please contact the manufacturer directly. 2. Please have the parts list and part numbers on hand when ordering or requesting replacement parts. 3. The product should not be installed adjacent to trees or a sloped roof. Snow and ice may slide onto the roof and cause it to collapse. 4. While the product is designed for 4 seasons use, the roof must be kept free of accumulation of snow.
