Architect and Engineering Manual
10
STANDARD SIZE AIR FILTER
A number of filters, providing varying degrees of 
filtering efficiency, are available on the market today. 
GE Appliances has designed the Zoneline® Vertical 
chassis to accommodate a number of filter placement 
options. The filter provided with the unit is a standard 
size 18" W x 20" H x 1" D filter. 
The unit must not be operated without a filter in place, 
even during construction.
GE Appliances provides three filter placement options 
for design and installation flexibility. Filter brackets are 
provided on the front of the Zoneline vertical unit chassis 
(18" x 20" x 1"), which allow for the filter to be directly 
mounted to the unit.
An access panel, accessory model number RAVRG4, 
for the closet enclosure is the second filter placement 
option (20" x 24" x 1 to 2"). The access panel requires 
a cutout in the unit closet enclosure wall and provides 
access to the unit for servicing and removal. The access 
panel should be located in the wall such that the 
centerline of the access panel matches the centerline 
of the chassis. The bottom of the access panel should 
be at least 1" below the top edge of the drain platform 
to allow for easy removal of the Zoneline Vertical unit.
The third filter placement option is incorporated in return 
air grille RAVRG2. A 20" x 20" x 1" filter fits inside the 
grille. The RAVRG2 can be installed in a solid closet 
access door or in a closet side wall. A 20-3/8" x 20-3/8" 
cutout in the closet wall or door is required to install 
this option.
A different size filter may also be used in a field-supplied 
frame installed in a return air grille mounted in the closet 
enclosure door or wall.
Only one filter is to be used in the installation. Multiple 
filters will reduce the air flow and affect unit performance. 
A clean filter is essential to efficient unit operation. 
The filter should be checked at least every 30 days and 
replaced if dirty.
EXTERIOR GRILLE
The architectural louver exterior grille 
is mounted to the exterior of the 
plenum and held in place with four 
screws inserted from inside enclosure 
closet. The grille is designed specifically 
for use with the Zoneline Vertical 
chassis, and the use of any other grille 
must be approved by GE Appliances 
Air Conditioning Applications 
Engineering.
OUTDOOR CLEARANCES
Since the GE Zoneline Vertical chassis is an air exchange 
system, it is critical that the exterior grille, which provides 
both intake and exhaust, not be covered or impeded 
in any way.
Small or minor obstacles, such as poles or small shrubs, 
should be a minimum of two feet away (radius in all 
directions). Larger obstructions, such as a solid fence/wall 
and heat-generating sources, like a condensing unit, 
should be kept away a minimum distance of six feet.
EXTERIOR ARCHITECTURAL TREATMENTS AND 
SPECIAL OUTDOOR GRILLES
The architectural design of a building may dictate the 
use of special or oversized louvers for aesthetic reasons. 
Louvers other than standard Zoneline exterior grilles 
may be used on the Zoneline unit; however, these special 
louvers, or any special exterior architectural treatments 
of the building facade that may restrict the free circulation 
of condenser airflow, should be referred to GE Appliances 
Application Engineering for evaluation and approval. The 
following guidelines should be followed in selecting 
a louver:
1. The louver must have a minimum of 65% free area. 
ASHRAE defines "free area" as the minimum area of 
the opening in an air inlet or outlet through which air 
can pass. Percent (%) free area equals the X dimension 
divided by the Y dimension. (See examples below).
2. The louver should be attached to the wall case in 
a manner that will prevent recirculation of condenser 
discharge air into the air inlet. If the louver is not 
attached directly to the wall case, a field-supplied 
splitter or gasket is required between the chassis 
and the louver to prevent recirculation.
It is important that the above criteria be followed since 
a louver that is too restrictive or allows recirculation will 
reduce the unit’s capacity and efficiency, increase the 
electrical current draw, cause intermittent operation 
due to the compressor overload protector shutting the 
compressor off, and cause failure of the compressor 
overload protector and shorten compressor life. Using 
the unit with a grille that is too restrictive or allows 
recirculation may constitute improper installation and 
will void the unit's warranty. Since the Zoneline unit complies 
with Underwriters Laboratories® requirements, it may be 
necessary to send a full-size sample louver section to an 
independent lab to be tested with the Zoneline unit.
COMPONENTS & INSTALLATION
SAMPLE CALCULATIONS
Free Area (%) = 
x
y
  x 100 x = 1" y = 1.5"
F.A. % = 
1
1.5
 x 100 = 66.7%
Preliminary specifications. Subject to change.










