Instruction Manual

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Size 5 – 300:15 CT (Standard and Ambient Comp.)
Size 6 – 600:5 CT (Standard and Ambient Comp.)
Size 6 – 600:5 CT (Standard and Ambient Comp.)
Overload Heaters for Fused Controllers
For continuous-rated motors with a service factor of
1.15 to 1.25, select the appropriate heaters for the
motor full-load current. For continuous-rated motors
with a service factor of 1.0, multiply the motor full-load
current by 0.9 and use this value to select heaters.
Overload relay tripping current in 40° C ambient is the
minimum value of full-load current multiplied by 1.25.
Provide short-circuit protection in accordance with the
National Electrical Code, except that fuses are not to
exceed the value shown in the table.
Suitable for use in a circuit capable of delivering not
more than the maximum RMS symmetrical amperes
indicated in the Maximum Fuse and Short-Circuit
Rating table below, 600 V maximum, when protected
by an appropriate fuse having an interrupting rating
not less than the available short-circuit current.
Maximum Fuse and Short-Circuit Rating
Class RK Fuse Class J Fuse Class K-1, K-5 Fuse
NEMA
Max. Max. RMS Max. Max. RMS Max. Max. RMS
Size
Clip Sym. Amps Clip Sym. Amps Clip Sym. Amps
1 30A 100,000 60A 100,000 Fuse 5,000
2 60 100,000 100 100,000 per 5,000
3 100 100,000 200 100,000 Overload 5,000
4 200 100,000 400 100,000 Heater 10,000
5 400 100,000 600 100,000 Table 10,000
Opening of the fuse(s) may be an indication that
a fault current has been interrupted. To provide
continued protection against fire or shock hazard,
examine all current-carrying parts and other
components of the motor controller and replace any
damaged components. If heater burnout occurs,
the complete overload relay must be replaced.
Overload relays with automatic reset may auto-
matically start a motor connected to a two-wire
control circuit. When automatic restarting is not
desired, use a three-wire control circuit.
Motor Full- Heater SK Instantaneous
Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
181-197 C220A 400 LO 4
198-214 C239A 400 24
215-238 C268A 400 35
239-258 C301A 500 LO 4
259-290 C326A 500 25
291-346 C356A 800 LO 4
347-387 C379A 800 LO 5
388-423 C419A 800 25
424-467 C466A 1000 LO 4
468-516 C526A 1000 24
517-540 C592A 1000 25
Motor Full- Heater SG Instantaneous
Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
181-197 C220A 400 MIN. 4
198-214 C239A 400 25
215-238 C268A 500 MIN 4
239-258 C301A 500 MIN 4
259-290 C326A 500 25
291-346 C356A 600 MIN 5
347-387 C379A 600 25
388-424 C419A 600 3 MAX
Motor Full- Heater SG Instantaneous
Load Amps Number Rating Trip Setting
3-Ph, 3 Heater CR123 Plug Rec. Max.
106-115 C592A 250 LO 3
116-125 C630A 250 LO 4
126-135 C695A 250 24
136-151 C778A 250 25
152-164 C867A 300 24
165-179 C955A 300 25
180-195 C104B 350 24
196-215 C113B 350 25
216-231 C125B 400 24
232-255 C137B 400 25
256-270 C151B 400 35
Evolution Series E9000 Installation & Maintenance Guide