User's Manual

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Transportation

1150 HP AC Drilling Motor,

Model 5GEB22

Document No. GEK-91696, Rev. D

GE Proprietary and Confidential Information

Summary of content (70 pages)

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GE Transportation 1150 HP AC Drilling Motor, Model 5GEB22 it on a m r o f n I l Document No. GEK-91696, Rev.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 © {2009} General Electric Company. All rights reserved. The information contained in this publication is the property of General Electric Company and is disclosed in conﬁdence.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 CONTENTS Page 1. GENERAL INFORMATION.......................................................................................................................................................................................... 4 1.1. INTRODUCTION ........................................................................................................................................................................................................... 4 1.2.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1. GENERAL INFORMATION 1.1. INTRODUCTION This publication provides basic instructions for inspection, maintenance, and overhaul procedures the drilling motor model 5GEB22. Figure 1 represents the 5GEB22 motor with cooling blower and connection box. Figure 2 depicts the 5GEB22 grounding block and rotor lock for shipment. Also included in this publication are special tools and materials required to perform the procedures.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en id f n o C d n a y r a t ie r op r P GEAND OPERATIONAL INSTRUCTIONS INSTALLATION Figure 2. 5GEB22 Drilling Motor Without Cooling Blower or Connection Box. 1.4. WARNING: Installation shall be in accordance with the instruction as deﬁned in EN 60079–14:2008 “Electrical apparatus for explosive gas atmospheres, Part14. Electrical installation in hazardous areas (other than mines)".
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 DRILLING MOTOR MODEL NO. – 5GEB22 SERIAL NO. COOLING–3000 SCFM AIR SUPPLIED BY BLOWER UNIT CLOSED COOLING SYSTEM, IP56, TO MAINTAIN MAX. INTERNAL AIR TEMPERATURE OF 45 C RATINGS AMBIENT AIR MAX PHASE AC VOLTS (L-L) AMPS AC S9 45 C CONTINUOUS 45 C / 55 C 3 587 1120 / 1048 a rm fo n lI 1380 it on RATER RPM 800 SHAFT HP 1400 1150 / 1075 MAX.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 b. IEC 60079–19:2006 — Electrical apparatus for explosive gas atmospheres, Part 19. Repair and overhaul for apparatus used in explosive atmospheres (other than mines or explosive industry). 4. Safe electrical parameters are deﬁned in Figure 3 and Figure 4 deﬁnes the safe environmental parameters for the drilling motor model 5GEB22. The drilling motor may be operated in the presence of typical vibration levels encountered on land and offshore rigs.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1.4.2. 5GEB22 Motor Equipped with Closed Loop Cooling System When the motor is equipped with a closed loop cooling system, the cooling arrangement must ensure that the equipment satisﬁes a degree of protection of at least IP56. The motor must be used in accordance with the duties deﬁned in this certiﬁcate, with the water cooler supplied with coolant in accordance with Table 2 . TABLE 2.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 TABLE 4. DRIVE SYSTEM LIST.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 SIEMENS DRIVE IDENTIFICATION 6SE7041 - * * * * RATED CURRENT INDICATOR: 0 = 1000A (M CHASSIS) 2 = 1200A (L OR M CHASSIS) 5 = 1500A (M CHASSIS) DC LINK VOLTAGE INDICATOR: V = 930V (690V LINE-LINE) U = 780V (600V LINE-LINE) CHASSIS INDICATOR: M L DIGIT 2 OR 6 ia t en id f n a rm fo n lI it on E-50871 Figure 5. Siemens Drive Nomenclature. 1.4.4.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1.4.5. Grounding Procedures The 5GEB22 has a ground block attached to the frame as shown in Figure 2 . The mounting stud is 3/8–16 thread. To attach a ground cable to the ground block: 1. Obtain a 3/8–16 nut and a lockwasher. Also required is a cable lug to ﬁt the ground cable and terminal hole clearance for the 0.375 diameter stud. 2.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 Where D = Minimum sheave pitch diameter in inches for V-belt application. HP/RPM = Maximum ratio of horsepower, including overloads, to the speed which that power occurs. W = Maximum allowable radial load. Belt−driven machines may be equipped with sliding rails. Proper and constant belt tension is easily maintained and the replacement of belts is simpliﬁed. This reduces the operating cost and increases the efﬁciency.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 the ﬁrst set of readings to assure that data is reliable. The readings should not vary by more than 0.002 inches (0.05 mm) between the four readings taken at each coupling position. 5. Correct the horizontal alignment by shifting frames on the base and the vertical alignment by shimming between the machines and the base. 6. Repeat Steps 2, 3 and 4 on each coupling, working away from the motor or center unit. 7.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: In order to maintain ATEX approval, only GE Transportation original parts shall be used as replacement parts. 4.1. MONTHLY SCHEDULED MAINTENANCE PROCEDURE 4.1.1. Covers, Seals, and Latches WARNING: Hazardous voltages are present in this equipment. Follow shutdown procedures to ensure power is not applied to the machine before performing any maintenance procedures. Failure to do so may result in injury or death. 1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 disconnected for the megohmmeter, make sure the cables are insulated from touching any surrounding surfaces. 2. Connect a lead from the megohmmeter instrument to the motor TA lead. 3. Connect the second lead of the megohmmeter to a cleaned ground connection. 4. Apply a 500 volt megohmmeter test to the power circuit. 5. If the reading is above 2 megohms, the power circuit insulation is satisfactory and proceed to Step 7. 6.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 4.2. CLEANING THE MOTOR Cleaning the motor is essential to long–term motor life. When the drilling motor is removed from its machinery, accumulated dirt and oil buildup can be removed. The external motor surfaces can be cleaned by steam cleaning. The internal motor components should not be sprayed with a steam cleaner. To clean the motor: 1. Clean the motor only when the drilling motor is removed from its machinery and power is removed from the motor.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.1.1. Rotor Locking for Shipment The rotor must be locked in position prior to shipment to prevent damage to bearings and other components of the motor. Figure 2 depicts the 5GEB22 rotor locking arrangement. To lock the rotor for shipment: 1. Remove two diametrically opposite bearing cap bolts and washers (Item 31, Figure 15 ). Place the removed bearing cap bolts and washers into a bag that will be attached to the locking bolt. 2. Thread 0.625–11 x 4.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.1.2. Motor Packaging for Shipment After locking the rotor for shipment, the motor should be securely packaged to avoid damage during shipment. To package the motor for shipment: 1. Prepare wood stock of sufﬁcient length to skid the motor as shown in Figure 7 . The yellow pine wood stock must be able to support the approximate 5700 lbs. (2585 kg) weight of the motor (not including the blower and connection box). 2. Drill 1.62 in.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ALLOW CONTAINER CLEARANCE FROM MOTOR ON BOTH ENDS a rm fo n lI 1.5-6 BOLTS, NUTS, AND WASHERS, 4 PLACES it on ia t en Co id f n APPROXIMATE WEIGHT OF MOTOR 5689 LBS (2580 KG) d n a When removing the motor from storage: y r a a. Disconnect powert from the anti−condensation heater. ie r b. Remove the opcrating material from the motor. r P the rust inhibitor from the machined surfaces. c. Remove E G E-50540 Figure 7.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: Do not heat the hub before pulling it, and do not use steel wedges between the hub and bearing cap. 1. Remove the set−screw plug from the tapped hole in the end of the shaft. 2. Screw the backing plate, with felt ring in place, to the end of the shaft as tight as possible by hand. Back off the backing plate to line up the slot with the tapped hole in the end of the shaft. This is to provide sufﬁcient clearance for the hub to pop off. 3.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 CAUTION: Use extreme care when turning the rotor to the horizontal position to avoid damage to the core and the bearing and frame head ﬁts. Use two hoists when positioning the rotor horizontally. 8. Carefully lift the rotor assembly out of the motor stator and place the rotor in a horizontal position on a wooden cradle supporting the core assembly. 9. With the rotor in the horizontal position, remove the two long guide studs (.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ± ± ± ± a rm fo n lI it on ia t en id f n o C d r a t n a y Figure 8. Connection End (CE) Bearing Assembly for Models Manufactured Prior to September 2001.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ± it on a rm fo n lI ± ± ± ia t en id f n o C d n a y r a t Figure 9. Connection End (CE) Bearing Assembly for Models Manufactured After September 2001. ie r op 5.2.3.2. Connection End Bearing Assembly Removal Procedure for 5GEB22 Models Manufactured After September, 2001 r P GE The following procedure details the removal procedure for 5GEB22 drill motor models manufactured after to September, 2001.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.2.4. Drive End Bearing Assembly Removal The following procedures details the drive end (DE) bearing assembly ( Figure 10 ) removal. To remove the DE bearing assembly: NOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR COMPONENT IDENTIFICATION of this publication, unless otherwise noted. 1. Remove the eight bolts and the ﬂat washers (8) from the outer bearing cap (7). 2.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ± ± a rm fo n lI it on ia t en id f n o C d n a y r a t ie r op 5.3. r Figure 10. 5GEB22 Drive End (DE) Bearing Assembly. P E REPAIR PROCEDURES GAND INSPECTION 5.3.1. Rotor Shaft Inspection Check dimensions as shown in Figure 16 located in section 6.3.1. Rotor Shaft Inspection Data in this publication. 5.3.2. Stator Coils and Bus Rings Connection Inspection Inspect the stator coils and bus rings as follows: 1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.3.2.1. Repairing Stator Coils to Bus Ring Connection, Cleaning and Breaking the Connection The connection of the stator coils to the bus ring can be repaired when the connection shows signs of overheating. The connections are exposed by cutting and stripping the insulation around the connection requiring the use of a hammer, knife, chisel, screwdriver, pry bar, and slip joint pliers.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: The brazing median can be used in strip form (GE Part 41A231281P46) or rod form (GE Part 41A330300P2). It is recommended that strips 0.010 in (0.25 mm) thick cut into squares or rectangles 0.06 in. (1.6 mm) larger than the conductors, be used for the initial connection. Use the brazing rod to ﬁll voids after the initial connection. Use of this material eliminates the need for ﬂux. 1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 GE Transportation Attention Drill Product Service 2901 East Lake Road Erie, PA 16531 www.GEtransportation.com 5.4. STEAM CLEANING 5.4.1. Steam Cleaning Introduction WARNING: Cleaning agents may be toxic and/or ﬂammable. Cleaning agents can cause serous or fatal injury if used without proper precautions.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 To clean the motor: 1. Using the 50% solution, spray the external motor frame with the cleaning solution. Let the cleaning solution soak the motor frame ﬁve to twenty minutes (depending on the contaminant) to penetrate the accumulated contaminants. 2. If deposits of contaminants are too heavy to be steam cleaned off, manually scrap the debris off and steam clean. 3. Rinse the cleaning solution off motor with steam and hot water. 4.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.5.1.2. High–Potential (Hi–Pot) Test WARNING: High−Potential (Hi−Pot) testing is performed with high voltage electrical power. Follow safety regulations and local practices for high voltage testing. Failure to do so may result in injury or death. Hi−Pot tests evaluate the insulation dielectric strength (ability to insulate) of the motor insulation systems. High voltage is applied to each motor phase to test insulation to ground during the test.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 5.6.2. Connection–End (CE) Frame Head Installation NOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR COMPONENT IDENTIFICATION of this publication, unless otherwise noted. WARNING: The CE frame head weighs approximately 220 lbs. (100 kg). Use appropriate lifting devices for this weith. Failure to do so may result in injury or death.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 9. Heat the CE inner bearing cap, with the CE bearing, to 212°F (100°C) in an oven. Remove the heated assembly from the oven and immediately slide the assembly onto the CE end of the rotor shaft. Press the assembly tightly against the shaft shoulder. Secure the assembly in position until cool. 10. Securing the CE bearing assembly on the rotor shaft (5) depends on the 5GEB22 model. Select the appropriate process for the 5GEB22 model. a.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a. Heat the shaft collar (1) to 212°F (100°C) in an oven. b. With the rotor in a horizontal position, remove the collar from the oven and press onto the rotor shaft (5) drive end until seated against the rotor shaft shoulder. Secure the collar in place until cool. c. After the collar has cooled, coat the rotor shaft collar’s running surfaces with GE speciﬁcation D6A2C10 grease as shown in Figure 10 . d. Pack approximately 8 oz.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 d. Align the inner bearing cap gasket (9) over the guide stud onto the inner bearing cap (12) as shown in Figure 10 . WARNING: The DE frame head weighs approximately 75 lbs. (34 kg). use appropriate lifting devices for this weight. Failure to do so may result in injury. e. Lift the DE frame head (11) with a hoist, align on the guide stud, and install onto the rotor shaft over the DE bearing as shown in Figure 12 .
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 BEARING PLOT GUIDE STUD a rm fo n lI it on E-50560 ia t en Figure 12. DE Frame Head Installed Over DE Bearing on Rotor Shaft. 5.7. ROTOR INSTALLATION INTO THE STATOR FRAME id f n NOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR COMPONENT IDENTIFICATION of this publication, unless otherwise noted. o C The rotor assembly is installed by lowering d the rotor into the vertical stator frame.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en id f n o C d n a y r a t LARGEST BEARING CAP BOLT SPACE TO BE AT 6 O’CLOCK POSITION WHEN FRAME HEAD (27) IS ASSEMBLED TO FRAME (21) ie r op r P GE Figure 13. CE Frame Head and CE Bearing Cap Alignment. E-50831 2. Mount the stator frame in a heavy–duty stand with the Drive End (DE) up.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6. Thread two long guide studs (.625–11 X 10) into opposite holes of the inner bearing cap (35). Do not thread the guide studs into the rotor locking ring (36). The studs must move freely to align with the CE frame head (27) mounted on the stator frame (21). 7. Screw a 1 in.– 8 X 2.62 steel lifting eyebolt (GE Tool N672P39) into the threaded hole in the Drive End (DE) of the rotor shaft. WARNING: The partial rotor assembly weighs approximately 1887 lbs.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 c. If runout remains excessive, disassemble the motor to check the CE frame head (27) bearing ﬁt, and the CE bearing housing (35) bearing ﬁt, and inspect all parts for burrs, debris, or component wear to determine cause of excessive bearing runout. Reassemble the motor and repeat runout check. 5.8.2. Drive End (DE) Bearing Runout Check To check the DE bearing (3) runout: 1. Raise the DE end of the motor 4 to 6 in.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 2. Clamp a dial indicator to the motor frame at the Connection End (CE) of the motor or the dummy CE bearing cap. Zero the indicator ball on the face of the rotor bearing nut (33) for models manufactured prior to September 2001 or the rotor bearing clamp (41) for models manufactured after September 2001. 3. Force the rotor back to seat at the Connection End (CE). The amount of rotor shaft end–play indicated must not exceed the end–play given in section 6.1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 NOTE: Numbers in parenthesis () refer to item numbers in Figure 15 located in section 6.2. DRILL MOTOR COMPONENT IDENTIFICATION of this publication, unless otherwise noted. 1. Using stiff putty, secure thermometers to the Drive End (DE) (7) and Connection End (CE) (32) bearing caps. The thermometers should be in physical contact with the bearing cap for a valid test. 2. Run the motor unloaded in the following sequence.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 4. Remove the hub from the shaft. A convenient method of removal is by the use of two ﬁnely tapered steel wedges (hardened and ground), which are carefully driven between the hub and the bearing outer sleeve on the shaft. 5. IMPORTANT! Inspect the taper ﬁt of the shaft; blueing of the hub bore should now show on the shaft. If at least 75 percent of shaft surface shows traces of blueing, the ﬁt is satisfactory.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ADVANCE GAGE ROTOR SHAFT HUB a rm fo n lI ia t en id f n it on E-50962 Figure 14. Using Advance Gage for Hub Installation. o C d 4. Mark points of measurement, and mark across the end of shaft and hub face so that the hub, when heated, can be mounted in exactly the same angular position, and so the advance measurement can be made from the same point.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 TABLE 7. HUB RISE TEMPERATURE IN DEGREES ABOVE SHAFT TEMPERATURE PART NUMBER OF HUB 493A471 41A237799 84B519250P1 ADVANCE, INCH (MM) .120 — .130 (3.048 — 3.302) .120 — .130 (3.048 — 3.302) .110 — .120 (2.794 — 3.048) TEMPERATURE RISE 387°F (215°C) 387°F (215°C) 387°F (215°C) 6. Heat the hub in an oven until it has reached a uniform temperature (the desired number of degrees above shaft temperature).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6. SUMMARY DATA 6.1. DRILL MOTOR DATA 6.1.1. Drill Motor Application Data TABLE 8.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.1.3. Drill Motor Lubricant D6A2C10 Data D6A2C10 grease is a lithium soap base grease with added antioxidant. It contains an oil of heavy viscosity and is especially suitable for high speed, high temperature open or shielded bearings in drilling motors. D6A2C10 grease speciﬁcations are listed in Table 10 . TABLE 10. 5GEB22 LUBRICANT DATA Worked Consistency, 77 °F (25 °C), MM/10 Dropping Point, Minimum Degrees °F (°C) Mineral Oil Viscosity at 100 °F (,37.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 DRILL MOTOR COMPONENT IDENTIFICATION 6.2. 19 13 14 12 10 17 24 26 25 27 15 16 17 18 19 20 21 22 23 28 11 29 9 30 8 7 6 at m r o 5 4 3 2 1 ia t en 18 38 id f n 5 42 o C d 41 f n I l 37 ion 39 31 6 32 33 36 35 34 40 VIEW OF PRODUCTION AFTER SEPTEMBER 2001 NOTE: ALL PARTS SAME EXCEPT THOSE SHOWN REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 r a t DESCRIPTION D.E.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.3. INSPECTION DATA 6.3.1. Rotor Shaft Inspection Data a rm fo n lI it on ia t en id f n Figure 16. Rotor Shaft Dimensional Checks. 6.4. SPECIAL TOOLS AND MATERIALS o C d n a 6.4.1. Standard Removal Tool Assemblies y r a t listed in Table 11 are used to aid disassembling the 5GEB22. Tool assemblies deThe following tool assemblies e scriptive ﬁgures follow Table ri 11 .
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 rm a fo n lI ia t en id f n o C d n a y Figure 17. CE Bearing Inner Race Removal Tool 6751547G1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en id f n o C d n a Figure 18. DE Outer y Sleeve Removal Tool Assembly 6751547G4.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI ia t en id f n o C d Figure 19. DE Bearing Inner Race Removal Tool Assembly 6751547G5.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en id f n o C d Figure 20. DE Inner Bearing Cap Removal Tool Assembly 6751547G6.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en id f n o C d Figure 21. DE Inner Sleeve Removal Tool Assembly 6751547G7. n a y r a t ie r op r P GE Figure 22. CE Inboard Rotor Lock Sleeve Removal Tool Assembly 6751547GX.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.4.2. Individual Components of Tool Assemblies The following list of components in Table 12 are used to create the tool assemblies listed in the previous section. Detail ﬁgures for signiﬁcant individual components follow Table 12 in this section. Item numbers within the ﬁgures of tool assemblies identify individual components in Table 12 . TABLE 12. TOOL ASSEMBLIES INDIVIDUAL COMPONENT LISTING.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° ° ° ° ° ° fo n lI rm ia t en ° ° id f n o C d ° ° n a y r a t ie r op r P GE ° ° Figure 23. Clamp Plate 6733347G1 (Item 1, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° Figure 24. Bolt 8806566P1 (Item 2, Table 12). ia t en id f n it on a rm fo n lI ° ° o C d n a y r a t ie 25. Press Cap 8806567P1 (Item 3, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° ° a rm fo n lI it on ia t en ° id f n o C d n a y r a t ie r op r P GE Figure 26. Clamp 6734764P2 (Item 4, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° a rm fo n lI it on ia t en id f n o C Figure 27. Ringd6727124G1 (Item 5, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° ° rm a fo n lI ia t en id f n o C d n a y r a t ie r op r P GE Figure 28. Clamp 6734765P2 (Item 8, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° a rm fo n lI it on ia t en id f n o C d n a y Figure 29. Ring 6727110G1 (Item 9, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 ° ° ° rm a fo n lI ia t en id f n y r ta ie r op r P GE 60 an o C d ° Figure 30. Clamp 6733346P6 (Item 10, Table 12).
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 a rm fo n lI it on ia t en Figure 31. Clamp Plate (Item 15, Table 12). 6.4.3. Other Special Tools and Materials id f n o C d 6.4.3.1. DE Hub Removal Tool Assembly n a y The Table 13 describes the components that make up the 41B535703G1 Hub Removal Tool Assembly. The ﬁgures in this section depict the assembly and signiﬁcant components. r a t TABLE 13. HUB REMOVAL TOOL 41B535703G1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1 3 4 2 HUB it on ROTOR SHAFT 5 a rm fo n lI ia t en id f n o C d 41B535703G1 HUB REMOVAL TOOL ASSEMBLY ITEM PART NUMBER 1 2 3 4 5 8843947P20 8864170P1 41B535119G1 41A230939P14 N22P39040 MANUAL HYDRAULIC PUMP HYDRAULIC FITTING ADAPTER BACKING PLATE FELT BOLT, 1-8X2.5 ie r p 32. 41B535703G1 Hub Removal Tool Assembly.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1.0625 (26.9875) DIA THRU 1.00 (25.4) rm a fo n lI it on 3.85 (97.79) DIA 3.85 (97.79) DIA 1.60 (40.64) 1.75 (44.45) .40 (10.16) ia t en d n a .4375 (11.1125) DRILL THRU 2 HOLES y r ta id f n Co CEMENT FELT RING HERE WITH 497A806P12 MAKE FROM B4C1B 250 FINSH ALL SURFACES MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES) ie r op r P GE Figure 33. Hub Removal Tool Backing Plate 41B535119G1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 3.125 (79.375) 0.5625 (14.287) 0.875 (22.225) 0.625 (15.875) 0.50 (12.7) 0.5625-18 UNF-2B BOTTOM TAP 0.4375 (11.1125) 0.25 RAD (6.35) 30° 0.750 (19.05) 0.2187 DIA (5.555) 0.0625 CHAM (1.5875) 0.375 DIA (9.525) 0.375-24 UNF-2A 0.125 DRILL (31.75) 0.180 +/- 0.005 DIA (4.572 +/- 0.127) 0.285 +/- 0.002 DIA (7.239 +/- 0.0508) 30° 0.900 +/- 0.005 DIA (22.86 +/- 0.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 1.105 + .005 (28.067 + .127) 45 0 PART 1 HANDLE NITRIDE HARDEN RC 52-54 4.000 + .007 DIA (101.600 + .1778) BOLT CIRCLE 0 3 1 (25.4) RAD 1.105 + .005 (28.067 + .127) 1.105 + .005 (28.067 + .127) 0 o C d PART 2 PLATE NITRIDE HARDEN RC 52-54 9945228 SPANNER WRENCH 1 2 3 4 DESCRIPTION .6255 +.000/-.001 DIA (15.887 +.0000/-.0254) .625 (15.875) r a t .1094 (2.7788) n a y 2.3125 (58.7375) DIA THRU, PARTS 1 & 2 .75 (19.05) DIA .6255 +.000/-.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.4.3.3. CE Dummy Bearing Cap 1.125 (28.575) .50 (12.70) .5625 (14.287) DRILL THRU 4 HOLES ON 9.5 (241.3) BC fo n lI it on a rm 10.5 (266.7) DIA 8.465 +.004/-.000 DIA (215.011 +.1016/-.0000) 7.890 +.001/-.000 DIA (200.4060 +.0254/-.0000) .180 +.000/-.010 (4.572 +.000/-.254) ia t en id f n 27 o C d n a y 0 r a t 250 FINISH ALL SURFACES MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES) ie r op r P GE E-50834 Figure 36.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.4.3.4. DE Bearing Guide 2.75 (69.85) .5 RAD (12.70) ia t en id f n o C d n a y 250 FINISH ALL SURFACES BREAK ALL SHARP CORNERS WITH .062 (1.575) RAD CARBURIZE, HARDEN, AND GRIND (G) SURFACES AS SHOWN MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES) 6 a rm fo n lI it on 5.758 +.001/-.000 DIA (146.2530 +.0254/-.0000) 6.00 DIA (152.400) 7.474 +.000/-.001 DIA (189.8400 +.0000/-.0254) 6.25 DIA (158.750) 5.781 DIA (146.837) .25 (6.35) .375 (9.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.4.3.5. DE Dummy Bearing Cap 3.0 (76.20) .0625 (1.5875) RELIEF WELD fo n lI ia t en 14.75 (374.65) DIA rm a it on 11.50 (292.10) DIA 3.0 (76.20) 12.5625 (319.0880) DIA .625-11 NUT id f n o C d .6875 (17.4625) DRILL THRU 4 HOLES ON 13.5 (342.9) BC n a y .031 (.7874) CHAMFER .140 (3.556) r a t ie r op 1.125 (28.575) 250 FINISH ALL SURFACES MEASUREMENT IN INCHES (MILLIMETER IN PARENTHESES) r P GE E-50836 Figure 38.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 6.4.3.6. Hub Installation Advance Gage a rm fo n lI it on ia t en id f n o C d n a y r a t ie r op r P GE E-50961 Figure 39. Hub Installation Advance Gage, GE 41D790941G1.
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GEK-91696D 1150 HP AC Drilling Motor, Model 5GEB22 rm a fo n lI ia t en id f n o C d r a t n a y ie r op r P GE NEW 06–98, GAS REV 09–98, MGC/DGK REV 12–01, GMD REV 10–02, GMD REV 03–09, PAB 70 it on