Generator Systems 30,000 Watt Generator System Model 076080 N o R tf ep o r ro du ct io n Operator’s Manual This generator is rated in accordance with UL (Underwriters Laboratories) 2200 (stationary engine generator assemblies) and CSA (Canadian Standards Association) standard C22.2 No. 100-4 (motors and generators).
Thank you for purchasing this quality-built GE generator. We’re pleased that you’ve placed your confidence in the GE brand. When operated and maintained according to the instructions in this manual, your generator will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with standby generators and how to avoid them.
Table of Contents Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 For the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 For the Installing Dealer/Contractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Owner Orientation . . . . . . . . . . . . . . .
Safety Rules Important Safety Instructions Safety Symbols and Meanings Fire Explosion Electrical Shock Toxic Fumes Rotating Parts Auto Start Explosive Pressure Chemical Burn Rotating Belt/Pulley Rotating Fan Blade Exploding Battery Read Manual The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness.
• • • n • • WARNING Generator produces hazardous voltage. Failure to properly ground generator could result in electrocution. Failure to isolate generator from utility power could result in death or serious injury to electric utility workers due to backfeed of electrical energy. DO NOT touch bare wires or bare receptacles. DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• • • • • • • • • • 6 • DO NOT open radiator cap when hot. • Before servicing, allow coolant to cool. CAUTION Installing the 15 Amp fuse could cause the engine to start at any time without warning resulting in minor or moderate injury. • Observe that the 15 Amp fuse has been removed from the control panel for shipping. • DO NOT install this fuse until all plumbing and wiring has been completed and inspected. CAUTION Excessively high operating speeds could result in minor injury and/or equipment damage.
Installation We sincerely appreciate your patronage. For this reason, we have made every effort to provide for a safe, streamlined and cost-effective installation. Because each installation is unique, it is impossible to know of and advise the trade of all conceivable procedures and methods by which installation might be achieved. Neither could we know of possible hazards and/or the results of each method or procedure.
Owner Orientation This section provides generator owners with the information necessary to achieve the most satisfactory and cost effective installation possible. The illustrations are for typical circumstances and are meant to familiarize you with the installation options available with your generator. A thorough understanding of these options will provide fundamental control over the cost of your installation, as well as ensure your final satisfaction and security.
Generator Location 1. The amount of plumbing required to fuel your generator. 2. The amount of wiring required to control and connect your generator. Specific location guidelines are discussed in the installation manual. Acquaint yourself with that information and confer with your installer. Be sure to ask how your site might affect installation costs and compliance with local codes and standards.
Controls 30 kW Generator Read this operator’s manual and Important Safety Instructions before operating your generator. Compare the illustrations of this model with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Back U A B C D Top E N o R tf ep o r ro du ct io N M K n F J P L H Front G R T S Generator is pictured with access doors removed for clarity and screen guard open for clarity.
Access Ports The generator is equipped with an enclosure that has several access panels, as shown.
Each generator is shipped with a set of identical keys. These keys fit in the lock on the front and rear removable panels. The roof must be unlocked in order for it to open. To remove front panel: 1. Remove the two bolts (C) C that secure the panel to the unit. To open roof: A of front panel. Gently push 1. Insert key into lock (A) down on roof above the lock to aid in turning the key. Turn key one quarter turn clockwise. C A 2. Lift panel to remove from unit.
System Control Panel The generator control board, located inside the generator, under the roof, is shown below. Brief descriptions of the controls used during installation are: A - Menu/Programming Navigation Buttons — See Menu section for details B - Mini USB Port — Authorized Dealer Service Use Only C - Generator Operation Control Buttons — •“MANUAL” Used to manually start the generator. * - “AUTO” LED — LED will light when unit is placed into AUTO mode.
Menu The following chart shows the icons for the buttons that control the system control panel. MENU ENTER THE MENU (VIEW SETTINGS) PRESS TO CONFIRM SELECTION WHEN PROGRAMMING. ok ok ESCAPE (EXIT) RETURN TO LAST MENU ITEM RIGHT ARROW TOGGLE THROUGH MENU OPTIONS SETTING SYSTEM PARAMETERS LEFT ARROW TOGGLE THROUGH MENU OPTIONS SETTING SYSTEM PARAMETERS MANUAL MODE USED TO MANUALLY START THE GENERATOR. PRESS AND HOLD BUTTON TO START THE GENERATOR.
ok ok General Set Up Screen For general set up, press and hold the left arrow and right arrow for 3 seconds. Follow the prompts as outlined below. NOTE: Date and Time were set at the factory and stored in the control panel memory. The Exercise Cycle was also set at the factory. The default exercise cycle occurs on Tuesdays, at 2:00 P.M. Central Standard Time. To update or change these settings, follow the steps below.
Control Panel Prompts Automatic Mode In Automatic Mode, the display screen will display via scrolling text: • Generating set READY - if the unit is in standby and utility power is present. • Generating set ON - if the unit is running and utility power is not present. • SERVICE CODE - if a system fault has been detected.
Advanced Settings Screen ok Advanced setting parameters are preset at the factory for a typical installation. To view Advanced Settings items and/or to change items, follow the instructions listed below. ok ok NOTICE Advanced settings are critical to the operation of the unit. Careful consideration should be taken when working in the Advanced Settings menu. Exercise caution when selecting and verifying parameters for region ok the generating set andok where the generating set is being operated.
Operation Important Owner’s Considerations Engine Oil NOTICE Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in equipment failure. • Refer to Maintenance section for coolant and oil fill information. • Damage to equipment resulting from failure to follow this instruction will void engine and generator warranty.
Setting the Exercise Timer The generator is equipped with an exercise timer. During the exercise period, the unit runs for approximately 20 minutes and then shuts down. Electrical load transfer DOES NOT occur during the exercise cycle (unless an utility power outage occurs). The generator will only enter the exercise cycle if the unit is in the AUTO mode and this exact procedure is followed. NOTICE Items will flash until they are selected.
Maintenance Servicing the System Before performing any generator maintenance, always perform the following steps: 1. Set generator’s circuit breaker to its OFF position. 2. Press and hold the control board OFF button. 3. Remove 15 Amp fuse from control board. 4. Utility voltage is present at generator control board. Disconnect power before servicing control board by removing the fuses from the transfer switch. 5.
Under Voltage High Coolant Temperature This service code is indicated by Under Voltage scrolling across the digital display and three flashes on the wireless monitor. This condition is caused by a restriction in the fuel flow, the electronic governing system not functioning properly, a broken or disconnected signal lead, a failed alternator winding, the control board circuit breaker is open, or the generator is overloaded. To remedy the problem, contact your installer or an authorized dealer.
Generator Maintenance Generator maintenance consists of keeping the unit clean. Operate the unit in an environment where it will not be exposed to excessive dust, moisture or any corrosive vapors. Cooling air louvers on the enclosure must not become clogged with snow, leaves, or any other foreign material. To prevent generator damage caused by overheating, keep the enclosure cooling inlets and outlets clean and unobstructed at all times.
Oil Recommendation Select an engine oil viscosity that will best match the prevailing daytime temperature. RECOMMENDED SAE VISCOSITY GRADE ENGINE OILS FOR THE BEST FUEL ECONOMY AND COLD STARTING, SELECT THE LOWEST SAE VISCOSITY GRADE OIL FOR THE EXPECTED TEMPERATURE RANGE The oil must meet GM specification 9986231. Motor oils meeting this specification receive the API (American Petroleum Institute) starburst symbol.
Changing Engine Oil CAUTION Avoid prolonged or repeated skin contact with used motor oil. • Used motor oil has been shown to cause skin cancer in certain laboratory animals. • Thoroughly wash exposed areas with soap and water. KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS. Change oil while the engine is still warm from running. 1. Press and hold the control board OFF button. 2. Remove 15 Amp fuse from control board. 3.
Engine Coolant System It is important that the cooling system of the engine be maintained properly to ensure proper performance and longevity. The cooling system must be maintained according to the recommended maintenance schedule and inspection should include: • The regular removal of dust, dirt, debris from the radiator core and fan shroud. • Inspection of coolant hoses and components for leaks, especially at the radiator hose connections. Tighten hose clamps if necessary.
Generator Electrical System Maintenance The generator’s electrical system incorporates computers to control various related components. The electrical system connections and ground circuits require good connections. Follow the recommended maintenance schedule located in the Maintenance section of this manual. When inspecting the electrical system, check the following: Check positive (+) and negative (-) battery cables for corrosion, rubbing, chafing, burning, and ensure tight connections at both ends.
Charging the Battery If it is necessary to charge the battery, proceed as follows: 1. Press and hold the control board OFF button. 2. Remove 15 Amp fuse from control board. 3. Disconnect negative battery cable from negative battery terminal (indicated by NEGATIVE, NEG, or (-)). NOTICE Failure to disconnect negative battery cable will result in equipment failure. • DO NOT attempt to jump start the generator.
Mixer / Throttle Control Device Maintenance and Inspection NOTICE The mixer and throttle body components have been specifically designed and calibrated to meet the fuel system requirements of the engine. • Inspect air cleaner element according to the recommended maintenance schedule found in this section. NOTICE A dirty air cleaner may significantly alter the mixer performance. • Check fuel lines for cracking, splitting, or chaffing, Replace if any of these conditions exist.
Maintenance Chart This maintenance schedule represents the manufacturer’s recommended maintenance intervals to maintain proper engine/ equipment function. Federal, State, or Local regulations may require additional or more frequent inspection or maintenance intervals than those specified above. Check with the authority having jurisdiction for details. Perform the following maintenance on the engine at the hours indicated and at equivalent hour intervals thereafter.
Troubleshooting Problem Cause Circuit breaker open or defective. 1. Reset or replace circuit breaker. 2. Fault in generator control panel. 2. Contact local service facility. 3. Poor wiring connections or defective transfer switch. 3. Check and repair. 1. Short circuit in a connected load. 1. Disconnect shorted electrical load. 2. Generator is overloaded. 2. Turn off one or more loads. 3. Shorted generator circuit. 3. Contact local service facility. 4.
U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement for Emergency Standby Engines Your Warranty Rights And Obligations February 2013 General Information The U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2013 - 2014 engine / equipment. In the U.S., new Emergency Standby Engines must be designed, built, and equipped to meet stringent emission standards.
Limited Warranty Coverage* Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and/or the above exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
About Your Warranty 2. 3. Normal Wear and Maintenance: Outdoor Power Equipment and engines, like all mechanical devices, need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment. Typical wear items include engine oil, oil gauges, o-rings, filters, fuses, spark plugs, anti-freeze, starting batteries, etc.
Product Specifications 30 kW Rated Maximum Load Current (at 40°C/104°F, LP or NG): 125 Amps at 1.0pf Rated AC Voltage 120/240 Volts Phase Single phase Rated Frequency 60 Hertz Normal Operating Range -20°F (-28.8°C) to 104°F (40°C) Output Sound Level per ISO 3744 69 dB(A) at 23 ft. (7 m) at no load 70 dB(A) at 23 ft.
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N o R tf ep o r ro du ct io n Notes is a trademark of General Electric Company and is under license by Briggs & Stratton Power Products Group, LLC. Copyright © 2013. All rights reserved. No part of this material may be reproduced or transmitted in any form without the express written permission of Briggs & Stratton Power Products Group, LLC. 80005277 Rev.