Technical Publication Vivid™ E80 / Vivid™ E90 / Vivid™ E95 Version 201 Service Manual Direction Number: GC091052 Rev. 3 BASIC SERVICE DOCUMENTATION. COPYRIGHT GENERAL ELECTRIC COMPANY. © 2014-2015 General Electric Company. All Rights Reserved.
This manual is a reference for the Vivid E80, Vivid E90 and Vivid E95 ultrasound systems (Hereafter listed as Vivid E80/E90/E95). All information provided in this manual is relevant for all three systems unless otherwise specified. © 2014-2015 General Electric Company. Manufacturer: GE VINGMED ULTRASOUND AS Strandpromenaden 45 NO-3191 Horten, Norway Tel:(+47) 3302 1100 Fax: (+47) 3302 1350 www.gehealthcare.
Change history Revision History Revision Date (YYYY-MM-DD) Reason for change 2 2014-12-12 Initial release of manual. 3 2015-11-19 • Update per change of CE notified body to TUV, CE 0123. • Updated ‘Translation Policy’ (language disclaimers). • Added new spare parts in Chapter 9. List of Effective Pages (LOEP) Pages Revision Pages Revision Front Rev. 3 Chapter 6 Rev. 3 Front matter Rev. 3 Chapter 7 Rev. 3 TOC Rev. 3 Chapter 8 Rev. 3 Chapter 1 Rev. 3 Chapter 9 Rev.
Important precautions Translation policy i-2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
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Damage in transportation All packages should be closely examined at time of delivery. If damage is apparent, write “Damage In Shipment” on ALL copies of the freight or express bill BEFORE delivery is accepted or “signed for” by a GE representative or hospital receiving agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for inspection by the carrier.
Omission and errors If there are any omissions, errors or suggestions for improving this documentation, contact the GE Global Documentation Group with specific information listing the system type, manual title, part number or direction number, revision number, page number and suggestion details. Mail the information to: GE Vingmed Ultrasound AS Service Documentation P.O.Box 141 NO-3191 HORTEN NORWAY GE employees should use TrackWise to report service documentation issues.
Service Safety Considerations DANGER WARNING DANGEROUS VOLTAGES, CAPABLE OF CAUSING DEATH, ARE PRESENT IN THIS EQUIPMENT. USE EXTREME CAUTION WHEN HANDLING, TESTING AND ADJUSTING. Use all Personal Protection Equipment (PPE) such as gloves, safety shoes, safety glasses, and kneeling pads, to reduce the risk of injury. For a complete review of all safety requirements, see: ‘Safety considerations’ on page 1-8. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Legal notes The contents of this publication may not be copied or duplicated in any form, in whole or in part, without prior written permission of GE. GE makes no representations or warranties with respect to the information herein. In addition, the information is subject to change without notice. Every precaution has been taken in the preparation of this document.
Trademarks All products and their name brands are trademarks of their respective holders. Copyrights © 2014-2015 by General Electric Company. All Rights Reserved. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
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Table of Contents Translation policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i-2 Damage in transportation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i-15 Certified electrical contractor statement - For USA Only - - - - - - - - - - - - i-15 Omission and errors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i-16 Service Safety Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i-17 Legal notes -
EMI prevention/abatement- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8 Probes environmental requirements - - - - - - - - - - - - - - - - - - - - - - - - - - 2-9 Facility needs Purchaser responsibilities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10 Required facility needs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-12 Desirable features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13 Minimal floor plan s
Save the New Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-49 Product Locator Installation Card Chapter 4 — General Procedures and Functional Checks General procedures Power ON/Boot Up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power shut down - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Complete power down - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Creating presets - - - - - - - - - - -
Air Flow control Air Flow components- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22 Software control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22 Location- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23 Casters and brakes Casters and brakes description - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24 Front End Processor (FEP) Front End Card Rack general description - - - - - - - - -
Troubleshooting XY Lock is not working - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8 Related information: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8 XY Brake Motors Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8 Z Movement fails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8 Motor controller test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10 Chapter 8 —
Palm Rest ASSY replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-58 Up-Down Button Board (Buttons Frame UI Assy) replacement - - - - - - 8-59 Button IF Board Assy replacement - - - - - - - - - - - - - - - - - - - - - - - - - - 8-61 Replacing XYZ Parts XY Mechanism replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-63 Z-Mechanism replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-65 XYZ Control Assembly replacement - - - - - - - - - - - -
Chapter 9 — Renewal Parts List of Abbreviations Software for Vivid E80/E90/E95 Covers and Bumpers Top Console parts Main Monitor and LCD Arm parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-9 Operating Panel (OP) parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-11 Alphanumeric (AN) Keyboard parts - - - - - - - - - - - - - - - - - - - - - - - - - 9-12 Speaker and Bulkhead parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-13 XYZ parts Main Console parts C
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Chapter 1 Introduction This chapter describes important issues related to safely servicing the Vivid E80/E90/E95. The service provider must read and understand all the information presented here before installing or servicing the Vivid E80/E90/E95. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Introduction Manual Overview Introduction This manual provides installation and service information for the Vivid E80/E90/E95. Vivid E80/E90/E95 models covered by this manual Table 1-1: Vivid E80/E90/E95 models and software compatibility Model Number Description System SW Appl. SW Can be upgraded to GC000220 Vivid E95 v200.0 v201.0 v201.x GC000230 Vivid E90 v200.0 v201.0 v201.x GC000240 Vivid E80 v200.0 v201.0 v201.
Manual Overview Product description Overview of the Vivid E80/E90/E95 Ultrasound system This Vivid E80/E90/E95 is a high performance digital ultrasound imaging system with total data management. The Ultrasound system provides image generation in 2D, Color Doppler, Power Doppler, M-Mode, Color M-Mode, PW and 4D, Tissue Velocity imaging, and Contrast applications.
Introduction Important conventions Conventions used in book Important conventions, used in this document, are described below. Model designations This manual covers the Ultrasound systems listed in: ‘Vivid E80/E90/E95 models covered by this manual’ on page 1-2. Icons Pictures, or icons, are used wherever they will reinforce the printed message. The icons, labels, and conventions used on the product and in the service information are described in this chapter.
Important conventions WARNING Warning is used to indicate the presence of a hazard that may cause severe personal injury or substantial property damage if instructions are ignored. CAUTION Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if instructions are ignored. NOTE: Notes are used to provide important information about an item or a procedure.
Introduction Standard hazard icons Important information will always be preceded by either the exclamation point (!) contained within a triangle, or the symbols for “Danger”, “Warning” or “Caution”, as seen throughout this chapter. In addition to text, several different graphical icons (symbols) may be used to make you aware of specific types of hazards that could possibly cause harm. Even if a symbol isn’t used in this manual, it may be included for your reference.
Important conventions Standard Icons that indicate that a special procedure is to be used Some others icons make you aware of specific procedures that should be followed. Table 1-3: Standard Icons that indicates that a special procedure is to be used Avoid Static Electricity Tag and Lock Out Wear Eye Protection Hand Protection Foot Protection Wear Eye Protection Product icons Refer to the Device labels in the Safety chapter in the User Manual. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Introduction Safety considerations Introduction The following safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the equipment. Human Safety • Operating personnel must not remove the Ultrasound system covers. • Servicing should be performed by authorized personnel only.
Safety considerations WARNING Have two people available to deliver and unpack the Vivid E80/ E90/E95. Attempts to move the Vivid E80/E90/E95 considerable distances or on an incline by one person could result in injury or damage or both. WARNING Explosion Warning DO NOT operate the equipment in an explosive atmosphere. Operation of any electrical equipment in such an environment constitutes a definite safety hazard.
Introduction WARNING When the top console is in its locked position, the gas shock is compressed and stores mechanical energy. During normal operation the top console, the weight of the monitor and the mechanical force of the gas shock are in balance. Take care if/ when you activate this gas shock. Personal injury can occur after the panel is removed and the shock pressure is released. Take care when you repair the elevation assembly.
Safety considerations Mechanical safety WARNING While the software install procedure is designed to preserve data, you should save any patient data, images, system setups to removable media or hardcopy before doing a software upgrade. WARNING Ultrasound probes are highly sensitive medical instruments that can easily be damaged by improper handling. Use care when handling and protect from damage when not in use. Do not use a damaged or defective probe.
Introduction CAUTION Before you move or transport the Ultrasound system, make sure to lock the LCD monitor arm firmly and flip down the monitor to prevent damage to the Ultrasound system. CAUTION Always lock the Top Console (Operating Panel) in its parking (locked) position before moving the Ultrasound system around. CAUTION Do not move the Ultrasound system if the Operating Panel is in unlocked position.
Safety considerations CAUTION Do not transport Vivid E80/E90/E95 in a vehicle without locking the casters (wheels) and securing it as described in chapter 4. CAUTION Use protective glasses during drilling, filing smooth surfaces, and during all other work where eyes need protection. CAUTION Use protective gloves when working with sharp edges or when directed to wear PPE during a removal/ replacement procedure. CAUTION Use safety shoes when doing work where there is any chance of foot injury.
Introduction Electrical safety Safe practices Follow these guidelines to minimize shock hazards whenever you are using the Vivid E80/E90/E95: WARNING 1-14 • To minimize shock hazard, the equipment chassis must be connected to an electrical ground. • The Vivid E80/E90/E95 is equipped with a three-conductor AC power cable. This must be plugged into an approved electrical outlet with safety ground. • The power outlet used for this equipment should not be shared with other types of equipment.
Safety considerations Probes Follow these guidelines before connecting a probe to the Ultrasound system: • Inspect the probe prior to each use for damage or degradation to the: • housing • cable strain relief • lens • seal • connector pins • locking mechanism • Do not use a damaged or defective probe. • Never immerse the probe connector or adapter into any liquid. • The Vivid E80/E90/E95 has more than one type of probe port.
Introduction Dangerous procedure warnings Warnings, such as the example below, precede potentially dangerous procedures throughout this manual. Instructions contained in the warnings must be followed. DANGER DANGEROUS VOLTAGES, CAPABLE OF CAUSING DEATH, ARE PRESENT IN THIS EQUIPMENT. USE EXTREME CAUTION WHEN HANDLING, TESTING AND ADJUSTING.
Lockout/Tagout (LOTO) requirements Lockout/Tagout (LOTO) requirements Follow Lockout/Tagout requirements by ensuring you are in total control of the AC power plug at all times during the service process. To apply Lockout/Tagout (LOTO): 1. Plan and prepare for shutdown. 2. Shutdown the equipment. 3. Isolate the equipment. 4. Apply Lockout/Tagout Devices. 5. Control all stored and residual energy. 6. Verify isolation. All potentially hazardous stored or residual energy is relieved.
Introduction Returning probes and repair parts Equipment being returned must be clean and free of blood and other infectious substances. GE policy states that body fluids must be properly removed from any part or equipment prior to shipment. GE employees, as well as customers, are responsible for ensuring that parts/equipment have been properly decontaminated prior to shipment.
Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) What is EMC? Electromagnetic compatibility describes a level of performance of a device within its electromagnetic environment. This environment consists of the device itself and its surroundings including other equipment, power sources and persons with which the device must interface.
Introduction Electrostatic discharge (ESD) prevention WARNING DO NOT touch any boards with integrated circuits prior to taking the necessary ESD precautions. Always connect yourself, via an arm-wrist strap, to the advised ESD connection point located on the rear of the Ultrasound system (near the power connector). Follow general guidelines for handling of electrostatic sensitive equipment. 1-20 WARNING Risk of electrical shock, Ultrasound system must be turned off.
Customer assistance Customer assistance Contact information If this equipment does not work as indicated in this service manual or in the user manual, or if you require additional assistance, please contact the local distributor or appropriate support resource, as listed below. Before you call, identify the following information, and acquire image (Alt+D) to send to the Customer Care team: 1. Ultrasound system ID serial number. 2. Software version. 3. Date and time of occurrence. 4.
Introduction Phone numbers for Customer Assistance Table 1-4: 1-22 Phone Numbers for Customer Assistance Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Customer assistance System manufacturer Table 1-5: MANUFACTURER GE VINGMED ULTRASOUND A/S STRANDPROMENADEN 45 P.O. BOX 141 NO-3191 HORTEN NORWAY Vivid E80/E90/E95 – Service Manual GC091052 Rev.
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Chapter 2 Site Preparations This chapter provides the information required to plan and prepare for the setup of an Ultrasound system. Included are descriptions of the facility and electrical needs to be met by the purchaser of the Ultrasound system. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Site Preparations General Ultrasound system requirements Ultrasound system environmental requirements If the Ultrasound system is very cold or hot When unpacking the Ultrasound system, allow the temperature of the Ultrasound system to stabilize before powering up. The following table describes guidelines for reaching operational temperatures from storage or transport temperatures.
General Ultrasound system requirements Vivid E80/E90/E95 environmental specifications Table 2-2: Conditions Environmental specifications for Vivid E80/E90/E95 systems Temperature limits Humidity limits Air pressure limits Heat dissipation Operation: 10 to 35 °C (50-95 °F) 30 - 85% non-condensing 700-1060 hPa 2390 BTU/h Storage and transport: -20 to +60 °C (-4 to +140 °F) 30 - 95% non-condensing 700-1060 hPa N/A Cooling The cooling requirement for the Vivid E80/E90/E95 with monitor and on boar
Site Preparations Electrical requirements General requirements NOTE: GE requires a dedicated power and ground for the proper operation of its Ultrasound equipment. This dedicated power shall originate at the last distribution panel before the Ultrasound system. The Vivid E80/E90/E95 will function on voltages from 100-240 Volts and 50 or 60 Hz. However, if using 220 volt power in North America, then a center tapped power source is required.
General Ultrasound system requirements Electrical requirements for the Vivid E80/E90/E95 In the table below, the electrical specifications for the Vivid E80/ E90/E95 includes monitor and on-board peripherals.
Site Preparations Power plug If the Ultrasound system arrives without a power plug, or with the wrong plug, you must contact your GE dealer or the installation engineer must supply what is locally required. Power stability requirements Voltage drop-out: Max 10 ms. Power transients (all applications): Less than 25% of nominal peak voltage for less than 1 millisecond for any type of transient, including line frequency, synchronous, asynchronous, or aperiodic transients.
General Ultrasound system requirements EMI limitations Ultrasound systems are susceptible to Electromagnetic Interference (EMI) from radio frequencies, magnetic fields, and transients in the air or wiring. They also generate EMI. The Ultrasound system complies with limits as stated on the EMC label. However there is no guarantee that interference will not occur in a particular installation. Possible EMI sources should be identified before the Ultrasound system is installed.
Site Preparations EMI prevention/abatement Table 2-4: EMI prevention/abatement EMI RULE DETAILS Be aware of Radio Frequency sources • Keep the Ultrasound system at least 5 meters (15 feet) away from other EMI sources. • Special shielding may be required to eliminate interference problems caused by high frequency, high powered radio or video broadcast signals. Ground the Ultrasound system Poor grounding is the most likely reason an Ultrasound system will have noisy images.
General Ultrasound system requirements Probes environmental requirements Operation and storage temperatures for probes Table 2-5: Operation and storage temperatures for probes Conditions Electronic PAMPTE Operation: 10 to 40 ºC (50 to 104 ºF) 5 to 42.
Site Preparations Facility needs Purchaser responsibilities The work and materials needed to prepare the site is the responsibility of the purchaser. Delay, confusion, and waste of manpower can be avoided by completing pre-installation work before delivery.
Facility needs Purchaser responsibilities (continued) NOTE: All electrical installations that are preliminary to the positioning of the equipment at the site prepared for the equipment must be performed by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations, and testing must also be performed by qualified personnel.
Site Preparations Required facility needs NOTE: GE requires a dedicated power and ground for the proper operation of its Ultrasound equipment. This dedicated power shall originate at the last distribution panel before the Ultrasound system. The Ultrasound system will function on voltages from 100-240 Volts and 50 or 60 Hz. However, if using 220 volt power in North America, then a center tapped power source is required.
Facility needs Desirable features • Door is at least 92 cm (3 ft.
Site Preparations Recommended floor plan suggestion 11 10 12 15 9 2 3 4 13 5 14 16 8 7 1 17 6 18 Scale: Each square equals one square foot (app. 31 x 31 cm) 1. 2. 3. 4. 5. Secretaries or Doctors Desk File Cabinet Film Viewer Counter Top Counter Top and Sink with hot and cold water 6. Overhead Lights Dimmer Dual Level Lighting (bright and dim) 7. Emergency Oxygen Figure 2-2. 2-14 8. Suction Line 9. Ultrasound system 10.
Facility needs Suggested floor plan, Ultrasound system, and EchoPAC PC in same room 1. EchoPAC workstation parts 2. UPS 3. Ethernet network wall outlet Figure 2-3. 4. 3x mains power outlets 5. Hot and Cold water 6. Dedicated mains power outlet 7. Ethernet network wall outlet Suggested Room with EchoPAC workstation and Ultrasound system Networking setup requirements Stand alone Ultrasound system (without network connection) None.
Site Preparations Purpose of the DICOM network function DICOM services provide the operator with clinically useful features for moving images and patient information over a hospital network. Examples of DICOM services include the transfer of images to workstations for viewing or transferring images to remote printers. As an added benefit, transferring images in this manner frees up the on-board monitor and peripherals, enabling viewing to be done while scanning continues.
Facility needs Figure 2-4. Worksheet for DICOM Network Information Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Site Preparations Environmental Dangers Commercial devices such as laser cameras, printers, VCRs and external monitors, usually exceed allowable leakage current limits and, when plugged into separate AC outlets, are in violation of patient safety standards. Suitable electrical isolation of such external AC outlets, or providing the device with extra protective earth, will be required in order to meet UL60601-1 and IEC60601-1 / IEC60601-1-1 standards for electrical leakage.
Environmental Dangers Patient Environment IEC60601-1 (IEC60601-1-1) and ANSI AAMI ES60601-1 Sub Clause 2.202 and figure 201 (IEC60601-1-1:2000) Sub Clause 3.79 and figure A.9 (IEC60601-1:2005 and ANSI AAMI ES60601-1:2005) Such an area is an environment in which medical diagnosis, monitoring or treatment is carried out. It is very difficult to attach unique dimensions to the PATIENT ENVIROMENT. In practice a distance of 2,5 m (8.2 ft.
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Chapter 3 System Setup This chapter contains information needed to install Vivid E80/E90/E95. Included is a procedure that describes how to receive and unpack the equipment and how to file a damage or loss claim. How to prepare the facility and Ultrasound system of the actual installation, and how to check and test the Ultrasound system, probes, and external peripherals for electrical safety are also included in this procedure. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Setup reminders Setup warnings 3-2 DANGER WHEN USING ANY TEST INSTRUMENT THAT IS CAPABLE OF OPENING THE AC GROUND LINE (I.E., METER’S GROUND SWITCH IS OPEN), DON’T TOUCH THE ULTRASOUND SYSTEM! CAUTION To prevent electrical shock, connect the Ultrasound system to a properly grounded power outlet. Do not use a three to two prong adapter. This defeats safety grounding. CAUTION Do not wear the ESD wrist strap when you work on live circuits and more than 30 V peak is present.
Setup reminders Setup warnings (continued) CAUTION If the Ultrasound system is very cold or hot, do not turn on its power until it has had a chance to acclimate to its operating environment. The following table describes guidelines for reaching operational temperatures from storage or transport temperatures. CAUTION Operator Manual(s) The User Manual(s) should be fully read and understood before operating the Vivid E80/E90/E95 and kept near the Ultrasound system for quick reference.
System Setup Receiving and unpacking the equipment Warnings for receiving and unpacking CAUTION Two people are needed to unpack the Ultrasound system because of its weight. Attempts to move the Ultrasound system considerable distances or on an incline by one person could result in injury or damage or both. Two people are required whenever a part weighing 16 KG (35 LBS) or more must be lifted. CAUTION 3-4 Remember to use relevant personal protecting equipment (PPE) during packing and unpacking.
Receiving and unpacking the equipment The Tilt and Shock indicators Overview Improper handling during transportation may harm the equipment inside the package even if the package itself is undamaged. To make it easier to detect if the handling during transportation has been improper, a set of Tilt & Shock indicators have been attached to the transportation box. Table 3-1: Description Shock and Tilt Watch Illustration ShockWatch Tilt Watch Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup If Shock Indicator has triggered or is missing Table 3-2: Shock Indicator has triggered or is missing Step Task 1. If the Shock Indicator is missing: Note on the shipping papers at the time of receipt that the Shock Indicator label is missing. If the Shock Indicator has triggered: Note on the shipping papers at the time of receipt that the Shock Indicator label was activated. 2. 3-6 Inspect the product for possible concealed damage. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Receiving and unpacking the equipment If Tilt Indicator has triggered or is missing An activated tilt indicator label does not indicate whether the package was simply “Tipped” (laid down with no impact shock) or “Tipped Over” (free fall, with an impact shock). Using both shock indicator labels and tilt indicator labels will help identify whether a Tip Over impact shock occurred. Table 3-3: Tilt Indicator has triggered or is missing Step Task 1.
System Setup Receiving the Vivid E80/E90/E95 Examine all packages Examine package closely at time of delivery, as described in the procedure below. Table 3-4: Step Task 1. Is damage apparent? 2. Examine all packages • If YES; continue with the instructions in ‘Damage in transportation’ on page 3-10. • If NO; continue with the next step. Illustrations Is the Shock Indicator colored red inside the middle of the indicator? • If YES: The Shock Indicator has been activated.
Receiving and unpacking the equipment Table 3-4: Examine all packages (Cont'd) Step Task 3. Is the Tilt Indicator red colored inside the middle of the indicator? • If YES: The Tilt Indicator has been activated. Continue with the instructions in ‘Damage in transportation’ on page 3-10 before you continue with the next step. • If NO: continue with the next step. Illustrations 1 - Red Color 4. Continue with the instructions in ‘Unpacking the Vivid E80/E90/E95’ on page 3-11.
System Setup Damage in transportation Follow this procedure if damage is apparent: 1. Write “Damage In Shipment” on ALL copies of the freight or express bill BEFORE delivery is accepted or “signed for“ by a GE representative or hospital receiving agent. 2. Report the damage to the carrier. 3-10 • Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for inspection by the carrier.
Receiving and unpacking the equipment Unpacking the Vivid E80/E90/E95 This procedure describes how to unpack the Vivid E80/E90/E95 from the cardboard box. Before cutting the straps, check Shock and Tilt Tags to make sure they have not been triggered. If damaged, report it to the carrier. If not, continue with the procedure below. Table 3-5: Uncrating the Vivid E80/E90/E95 Step Task 1. Cut the straps around the crate. 2. Remove the Top Cover. 3.
System Setup Table 3-5: Uncrating the Vivid E80/E90/E95 (Cont'd) Step Task 5. Remove the two Frames (sides) and the two Exit Ramp Bases. 6. Install the two Exit Ramp Bases on the Complete Exit Ramp (the rear plate). 3-12 Illustration Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Receiving and unpacking the equipment Table 3-5: Uncrating the Vivid E80/E90/E95 (Cont'd) Step Task 7. Remove the Support For Monitor. 8. Remove the Complete Front Protection. 9. Remove the plastic bag from the Vivid E80/E90/E95. 10. Remove the Inlay UI Top. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Table 3-5: Uncrating the Vivid E80/E90/E95 (Cont'd) Step Task 11. Fold down the assembled Exit Ramp. 12. Unlock the Front Brakes on the Vivid E80/E90/E95, but keep direction lock activated. The direction lock keeps the front wheels in position, and secures the direction stability when the system is rolled down the ramp from the pallet. 5. Unlock the Rear Brakes. Illustration 1. 2. 3. 4. 6. Carefully move the Vivid E80/E90/ E95 down the ramp, with rear end first. 7.
Packing materials - recycling information Packing materials - recycling information The packing materials for Vivid E80/E90/E95 are recyclable: Table 3-6: Packaging parts for Vivid E80/E90/E95 Item Description Qty. Material *) 1. Export pallet 1200 x 800 1 D 2. Complete base 1 A 3. Complete column left and right 2 A 4. Support for monitor 1 C 5. Inlay UI Top 1 C 6. Complete front protection 1 B Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Table 3-6: Packaging parts for Vivid E80/E90/E95 (Cont'd) Item Description Qty. Material *) 7. Exit ramp 1 A 8. Frame 2 A 9. Exit ramp base 2 A 10. Box for accessories 1 A 11. Top cover 1140 x 755 x 150 1 A 12. Support plate, used to keep Front Protection in place if there are few or none probes included. 1 A 13.
Preparing for setup Preparing for setup Verify customer order Compare items received by the customer to those that are listed on the delivery order. Report any items that are missing, back ordered, or damaged. Physical inspection Verify that the Vivid E80/E90/E95 arrived intact (visual inspection). If the Vivid E80/E90/E95 has been damaged, please refer to ‘Damage in transportation’ on page i-15 in the beginning of this manual.
System Setup Completing the setup System specifications System requirements verification • Verify that the site meets the requirements listed in Chapter 2. (See: ‘Facility needs’ on page 2-10.) • Verify that the specifications below do not conflict with any on-site conditions. Physical dimensions Table 3-7: Physical dimensions of Vivid E80/E90/E95 with monitor and peripherals - in transportation position Height Width Depth Unit 141.0 58.5 83.0 cm 55.5 23 32.
Completing the setup Electrical specifications WARNING Connecting a Vivid E80/E90/E95 to the wrong voltage level will most likely destroy it. Verification of the Vivid E80/E90/E95’s voltage setting Verify that the mains voltage specified for the Vivid E80/E90/E95 is available on-site. The voltage setting for the Vivid E80/E90/E95 is found on a label near the Mains Power Circuit Breaker on the rear of the Vivid E80/E90/E95.
System Setup Connections on the I/O Rear Panel NOTE: Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards (e.g. IEC60950 for data processing equipment and IEC60601-1 for medical equipment). Furthermore, all complete configurations shall comply with the valid version of the system standard IEC60601-1-1.
Completing the setup Connections on the Patient I/O panel The Patient I/O panel is located on the front of Vivid E80/E90/ E95. 1. PHONO 2. ECG 3. AUX (PRESSURE/PULSE) Figure 3-1. Patient I/O Panel Connect ECG Connect the ECG cable to the ECG connector on the Patient I/O panel. Connect Heart Microphone (Phono) The Heart Microphone has its corresponding Phono adapter. Connect the Heart Microphone via the corresponding Phono Adapter to the Phono input on the Patient I/O panel. 1. MA-300 2.
System Setup Connecting probes Introduction to ‘Connecting probes’ The Vivid E80/E90/E95 has three types of probe ports; one PD probe port, three PDT probe ports and one Doppler probe port. Probes can be connected at any time, whether the Vivid E80/ E90/E95 is On or Off. The Vivid E80/E90/E95 has three types of probe ports; one PD probe port, three PDT probe ports and one Doppler probe port. • The PD probe port is compatible with the Vivid 7 probe connectors.
Completing the setup Connect a probe NOTE: It is not necessary to turn OFF power to connect or disconnect a probe. CAUTION Do not allow the probe head to hang freely. Excessive impact to the probe will result in irreparable damage. CAUTION To prevent probe connector pins damage, or PCB board damage, do not use excessive force when connecting the probes. CAUTION Keep the probe cables away from the wheels. Do not bend the probe cables. Do not cross cables between probes.
System Setup Disconnect a probe Follow these steps to disconnect a probe: 1. Rotate the lock handle counter-clockwise to the horizontal position to unlock the connector. 2. Remove the connector from the port. 3. Ensure that the probe head is clean before placing the probe in its storage case. For cleaning instructions, see the User Manual. 3-24 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Configuration Configuration Vivid E80/E90/E95 configuration Select System Settings screen 1. Select Config (F2) and log on as adm. 2. Select System and then select Settings, if needed. The Settings screen is displayed. Figure 3-4. Settings screen Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Enter location 1. Settings 2. Location 3. System Figure 3-5. Enter location Table 3-10: Enter location STEP TASK EXPECTED RESULT(S) 1. Select the Hospital field and type the name of the hospital (max 64 characters). After restart: 3-26 • The 24 first characters of this name are displayed on the scanning screen’s title bar. • All 64 are displayed on the image properties on saved images. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Configuration Table 3-10: Enter location STEP TASK EXPECTED RESULT(S) 2. Select the Department field and type the name of the department (max 64 characters). After restart: Select the Echolab field and type the name. After restart: 3. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Adjust Date and Time 1. Date 2. Time 3. Time Format 4. Date Format 5. Default Century Figure 3-6. Table 3-11: Date and time adjustments Date and Time adjustments STEP TASK EXPECTED RESULT(S) 1. • Open the System (Configuration) Window, The Settings window is displayed. • Select Settings, if needed. 2. 3. 3-28 Select the preferred Date Format, see (4) in Figure 3-6. • EU: the European/International “DD.MM.
Configuration Table 3-11: Date and Time adjustments (Cont'd) STEP TASK EXPECTED RESULT(S) 4. Adjust the date, see (1) in Figure 3-6. New date is displayed 5. Adjust the time, see (2) in Figure 3-6. New time is displayed 6. Select Default Century (1900, 2000 or None), see (5) in Figure 3-6. • 1900: • the number 19 is automatically displayed when entering the year in the patient date of birth. • To edit century, press BACKSPACE twice.
System Setup Select language for User Interface and Online manuals Figure 3-7. Table 3-12: Select language, units and video format Select language for User Interface and Online manuals STEP TASK EXPECTED RESULT(S) 1. From the Settings screen, select the prefered User Interface language from the Language pulldown menu (1). The selected language will be used as soon as the unit has been restarted. 2. Use the Manual Language pulldown menu (2) to select the prefered language for the online manual.
Configuration Select Units of Measure and Video format Table 3-13: Select Units of Measure and Video format STEP TASK EXPECTED RESULT(S) 1. In the Settings window, use the Units pull down menu (3 in Figure 3-7 on page 3-30) to select Metric or US Units. The selected units (Metric or US) will be used for measurements as soon as the unit has been restarted. 2. Select the video format from the Video settings pulldown menu (4 in Figure 3-7 on page 3-30.
System Setup Service Screen setup Open Service Screen 1. Press Config (F2) and log on as ADM. 2. Select Service (lower, right part of window) to view the Service Screen. Figure 3-8. 3-32 Service screen Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Configuration Alphanumeric Keyboard configuration NOTE: You don’t need to perform this procedure if the alphanumeric keyboard is a US keyboard, since the default setting is set to US English keyboards. Table 3-14: Select keyboard STEP TASK 1. Select Keyboard Setup to get access to Keyboard Properties. 2. Select Keyboards and Languages. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Table 3-14: Select keyboard (Cont'd) STEP TASK 3. Select Change Keyboards... 4. Select the keyboard and then select OK. 3-34 EXPECTED RESULT(S) Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Configuration Add printer NOTE: This function may be unavailable for some software versions and therefore will not always function. Because of this, a special Installation Wizard is to be used. Table 3-15: Add printer STEP TASK Illustration 1. Select Add Printer to start the Add Printer (Installation) Wizard. 2. Follow the instructions in the Wizard to install a new printer.
System Setup Optional peripherals/peripheral connection Approved internal peripherals This list covers the internal peripherals available for Vivid E80/ E90/E95: • Printer, Monochrome (Black & White), Digital SONY UP-D898 • MITSUBISHI Digital Monochrome Printer P95DE Approved external peripherals One of the external units listed below may be connected to the USB port on the rear of the Vivid E80/E90/E95: External peripherals for connection to USB • • • Footswitch • Configuration of the footswitch is
Configuration Software Options configuration Software Option introduction A Software Option Key, an alphanumeric text string, enables a software option or a combination of software options. The Software Option Key is specific to each Ultrasound system. NOTE: More than one Software Option Key may be in use, depending on the installed options. To install a Software Option Follow these steps to install the Software Option Key: 1. Press Config (F2) and log on as adm. 2. Select Admin (lower part of window). 3.
System Setup To install a Software Option (continued) 4. Select New to open the New Key dialog where you type the SW Option Key. CAUTION Incorrect Software Option Key entry will result in loss of functionality. If Software Option Key is not accepted by the Ultrasound system, please contact your local GE Service Representative or the Online Center. 5. Type the Software Option Key. It is case sensitive, and you must include the dashes (-) as they are part of the Software Option Key. 6.
Connectivity overview Connectivity overview Physical connection There are several possible connection methods, as outlined below. Stand-alone Vivid E80/E90/E95 No network connection needed. “Sneaker Net” environment No network connection needed. Use removable media to move the data. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Wired Ethernet from Vivid E80/E90/E95 to a workstation Either of these situations may apply: • Direct Cable Connection from Vivid E80/E90/E95 to a workstation via a Crossover Cable. You will only need a Crossover Cable for the connection. a. Connect one end of the Crossover Cable to the network connector on the Vivid E80/E90/E95. b. Connect the other end to the network connector on the Workstation. • Connection via a Peer-to-Peer network.
Connectivity setup Connectivity setup Compatibility Vivid E80/E90/E95 can communicate with: • EchoPAC • Image Vault For networks with Image Vault 5 server: If not already done, install the latest version of the Vivid Raw Data Module (RDCM) on the Image Vault server. For instructions, see: “Vivid Raw Data Module (RDCM) Installation Manual”, Direction Number IV294003. • Other servers via DICOM Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup Select TCP/IP Screen 1. Press Config (F2) and log on as adm. 2. If not already selected, select Connectivity from the bottom row of “buttons” on the screen. 3. Select the TCP/IP TAB (named Tcpip). The resulting screen gives you an overview of many of the network settings for Vivid E80/E90/E95. 1. My Computer: • Computer Name: For Vivid E80/E90/E95, this name is on the form: VIVIDX-00NNNN, where “00NNNN” is a number (NNNN is the Ultrasound system’s serial number).
Connectivity setup Changing the AE Title and/or Port Number (Port No.) Figure 3-10. AE Title and Port No. 1. To change AE Title and/or Port No., edit the respective fields. 2. Select Save settings to store your changes. 3. Reboot Vivid E80/E90/E95 to activate the settings, or continue with other Tcpip set-up tasks. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup DHCP setup Follow the instructions below to configure the Vivid E80/E90/ E95’s use of DHCP: 1. When in the TCP/IP screen, select Network Settings to display the Network Connections screen. Figure 3-11. Network Connections 2. Right-click Local Area Connection and select Properties from the pop-up menu to go to the Local Area Connection Properties screen (see next page). Figure 3-12. 3-44 Local Area Connection Status Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Connectivity setup DHCP setup (continued) 3. Select Properties to display the Local Area Connection Properties Figure 3-13. Local Area Connection Properties 4. Select Internet Protocol (TCP/IP), then select Properties. Figure 3-14. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup To turn DHCP on • Select: Obtain an IP address automatically. To turn DHCP off 1. Select: Use the following IP address: 2. Enter the: • IP address • Subnet mask • Default gateway To save your new settings and close the open windows 1. Select OK to save the setting and close the Internet Protocol (TCP/IP) Properties dialog. 2. Select OK to close (and save) the Local Area Connection Properties dialog. 3. Select Close to close the Local Area Connection Status dialog. 4.
Connectivity setup Set the Remote Archive’s Network Information To be able to connect to a remote archive on a remote computer or server, you must configure Vivid E80/E90/E95 to communicate with it. The configuration is done in the Server Config setup area on the Tcpip screen. Figure 3-15. Server Config To access the Tcpip screen Follow this procedure to access the Tcpip screen: 1. Log on as ADM. 2. Select Connectivity > Tcpip. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
System Setup To add a server in the Server Config list Follow this procedure to add a server to the list: 1. Select Add. Figure 3-16. Server Configuration 2. Add the server's name in the Server Name field. 3. Add the server’s IP address in the IP-Address field. 4. Select Check to verify that the server is found. This check is a network Ping.
Connectivity setup • no network connection between the Ultrasound system and the server • wrong IP Address. 5. Select OK to confirm your new settings, or Cancel to leave without doing any changes. To Delete a server from the list To Delete a server from the list: 1. Highlight the server you want to delete from the list. NOTE: You can only delete extra servers. The predefined servers can be modified, but not deleted. 2. Select Remove. Save the New Settings 1.
System Setup Product Locator Installation Card NOTE: The Product Locator Installation Card shown may not be the same as the provided Product Locator card. From the factory, a sheet with five Product Locator cards for transportation and one for Installation are included. Figure 3-17. Product Locator Installation Card (Example) 3-50 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 4 General Procedures and Functional Checks This chapter includes General Procedures and Functional Checks. General Procedures is a collection of commonly used procedures. The procedures are available by cross references from other parts of this manual. Functional Checks is a collection of procedures for quickly checking major functions of the Vivid E80/E90/ E95 and diagnostics instructions using the built-in service software.
General Procedures and Functional Checks General procedures Power ON/Boot Up Warnings DANGER ALWAYS CONNECT THE ULTRASOUND SYSTEM TO A FIXED POWER SOCKET WHICH HAS THE PROTECTIVE GROUNDING CONNECTOR. DANGER NEVER USE A THREE-TO-TWO PRONG ADAPTER; THIS DEFEATS THE SAFETY GROUND. DANGER ENSURE THAT THE POWER CORD AND PLUG ARE INTACT AND THAT THE POWER PLUG IS THE PROPER HOSPITAL-GRADE TYPE (WHERE REQUIRED). CAUTION Ultrasound system requires all covers.
General procedures Connect AC (mains) Power to the Vivid E80/E90/E95 Connecting AC Power to the Vivid E80/E90/E95 ultrasound unit, involves preliminary checks of the power cord, voltage level and compliance with electrical safety requirements. 1. Ensure that the wall outlet is of appropriate type, and that the Circuit Breaker is turned off. 2. Uncoil the power cable, allowing sufficient slack so that the unit can be moved slightly. 3.
General Procedures and Functional Checks Switch ON the AC Power to Vivid E80/E90/E95 1. Switch ON the Mains Power Circuit Breaker at the rear of the unit. You should hear a “click” from the relays in the AC Power and the unit is ready to boot. 2. Press once on the On/Off key on the Operating Panel to boot the Ultrasound system. During a normal boot, you may observe that: a. The Ultrasound system’s ventilation fan starts on full speed, but slows down after a few seconds (listen to the fan sound). b.
General procedures Power shut down When you switch off the Ultrasound system, the Ultrasound system performs an automatic shutdown sequence. Figure 4-1. The Exit dialogue window The SYSTEM - EXIT menu, used when switching off the Ultrasound system, gives you these choices: • Exit (Only available when logged in as GE Service with Service Dongle) Select this button when you want to exit to the Windows Desktop.
General Procedures and Functional Checks Power shut down (continued) • Cancel Use this button to exit from the System-Exit menu and return to the previous operation. 4-6 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General procedures Complete power down 1. Before Power Down, lock the Top Console in its lower, locked position. This is required if you are going to move or transport the Vivid E80/E90/E95 to ensure maximum stability. NOTE: For service purposes, you may want to move the Top Console after Power Down.
General Procedures and Functional Checks Complete power down (continued) 3. Select Shutdown to do a complete power down of the Ultrasound system. The Back End Processor will first turn off the scanner activity and print the message “Please wait - Shutdown in progress” on the Touch Panel. Next, it starts to shut down itself. The time to turn down the Ultrasound system, including the Back End Processor, may vary from 10 seconds up to approximately 1 minute.
Functional checks Functional checks 2D Mode (B mode) checks Introduction The 2D Mode is the Ultrasound system’s default mode. Preparations 1. Connect one of the probes. 2. Turn ON the Vivid E80/E90/E95. The 2D Mode window is displayed (default mode). 1. Probe orientation marker 2. Parameter window Figure 4-5. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General Procedures and Functional Checks Preparations (continued) Figure 4-6. 4-10 2D Touch panel (4D probe Live) page 1 and 2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Functional checks Adjust the 2D mode controls WARNING Always use the minimum power required to obtain acceptable images in accordance with applicable guidelines and policies. The following controls can be adjusted to optimize the 2D Mode display: • Swipe to page 2 on the Touch panel and press either Soft or Sharp Auto Tissue setting. • Soft: optimizes the radial and lateral uniformity and brightness of the tissue continuously in real-time.
General Procedures and Functional Checks • Use the Depth control to adjust the range to be imaged. • Use the Frequency control (move to higher frequencies) or the Frame rate control (move to lower frame rate) to increase resolution in image. • Use the Frequency control (move to lower frequency) to increase penetration. • Use the Reject control to reduce noise in the image. • Use the DDP control to optimize imaging in the blood flow regions and make a cleaner, less noisy image.
Functional checks M Mode Checks M-Mode overview 1. Time motion cursor conventional M-Mode 2. Time motion cursor curved anatomical M-Mode 3. Time motion cursor anatomical M-Mode 4. Depth scale 5. Time scale 6. Parameter window Note: The sweep speed information displayed in the bottom right corner of the image represents the user selected sweep speed and should be used only as a reference to confirm that the image was acquired at the selected sweep speed. It is not to be used for measurements or analysis.
General Procedures and Functional Checks Figure 4-8. 4-14 M-Mode Touch panel page 1 and 2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Functional checks This unit has three types of M-Mode: • Conventional M-Mode (MM): displays a distance/time plot of a cursor line in the axial plane of the 2D-image. • Anatomical M-Mode (AMM): displays a distance/time plot from a cursor line, which is independent from the axial plane. AMM is available in grayscale, color, TVI, Tissue Tracking, Strain rate and Strain modes. • Curved Anatomical M-Mode (CAMM): displays a distance/ time plot from a free-drawn cursor line.
General Procedures and Functional Checks 3. Press Trackball to allow free rotation of the solid full-length cursor line throughout the 2D image (trackball assigned function: Angle). 4. Rotate the solid cursor line to the desired direction. Curved Anatomical M-Mode 1. In M-Mode, press Curved AMM. 2. Use the trackball (assigned function: Pos) to position the starting point of the time motion curve. 3. Press Select to anchor the starting point of the time motion curve. 4.
Functional checks Color Mode Checks Introduction Color Flow screens are 2D or M Mode screens with colors representing blood or tissue movement. Color Flow may be selected both from 2D mode or from M mode or a combination of these. Color 2D Mode overview 1. 2. 3. 4. Probe orientation marker Color bar Color sector marker Parameter window Figure 4-9. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General Procedures and Functional Checks Figure 4-10. 4-18 Color 2D Touch panel page 1 and 2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Functional checks Color M-Mode overview 1. 2. 3. 4. 5. Time motion cursors (M-Mode, AMM and Curved AMM) Color bar Flow sector marker Time scale Parameter window Figure 4-11. The Color M-Mode screen (composite) Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General Procedures and Functional Checks Figure 4-12. 4-20 Color M-Mode Touch panel page 1 and 2 (Color controls) Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Functional checks Using Color Mode Color 2D 1. From an optimized 2D image, press Color. 2. Use the trackball (assigned function: Pos) to position the ROI frame over the area to be examined. 3. Press Select. The instruction Size should be highlighted in the trackball status bar. NOTE: If the trackball control Pointer is selected, press Trackball to be able to select between Position and Size controls. 4. Use the trackball to adjust the dimension of the ROI. Color M-Mode 1. From M-Mode press Color. 2.
General Procedures and Functional Checks PW and CW Doppler overview 1. Sample volume (PW only) 2. Angle correction marker 3. Velocity scale 4. Low velocity reject 5. Nyquist velocity 6. Doppler baseline 7. Frequency scale (configurable, see page 4-23) 8. Parameter window Note: the sweep speed information displayed in the bottom right corner of the image represents the user selected sweep speed and should be used only as a reference to confirm that the image was acquired at the selected sweep speed.
Functional checks Figure 4-14. The PW Doppler Touch panels page 1and 2 Related information: Refere to the Vivid E80/E90/E95 User Manual. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General Procedures and Functional Checks Using PW/CW Doppler modes Alternative 1 1. Press PW or CW. A scanning screen is displayed with a Doppler cursor on the 2D mode image and a Doppler spectrum in the lower part of the screen. 2. Use the trackball to position the Doppler cursor line and in PW the sample volume location over the area of interest. 3. In PW, adjust the Sample Volume. NOTE: Sample Volume adjustment may affect the Scale, Frame rate and LV rej. settings. Alternative 2 1.
Functional checks NOTE: Frequency and Frame rate settings may affect the Low Velocity Reject. • NOTE: CAUTION Adjust Power to obtain an acceptable image using the lowest setting possible. This is particularly important in CW mode, as the energy duty cycle is 100% (constant). The Doppler Power setting affects only Doppler operating modes. Use all noise reduction controls with care. Excessive application may obscure low level diagnostic information.
General Procedures and Functional Checks Doppler velocity values at discrete points. The information is stored in a combined format with grayscale imaging during one or several cardiac cycles with high temporal resolution. TVI overview 1. TVI color bar 2. Parameter window Figure 4-15. 4-26 The TVI Mode screen Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Functional checks Figure 4-16. TVI Touch panel page 1 and 2 Tissue Velocity Imaging (TVI) calculates and color-codes the velocities in tissue. The tissue velocity information is acquired by sampling of tissue Doppler velocity values at discrete points. The information is stored in a combined format with grayscale Vivid E80/E90/E95 – Service Manual GC091052 Rev.
General Procedures and Functional Checks imaging during one or several cardiac cycles with high temporal resolution. Using TVI 1. While in 2D mode press TVI on the control panel. 2. Use the trackball (assigned function: Pos) to position the ROI frame over the area to be examined. 3. Press Select. The instruction Size should be highlighted in the trackball status bar. NOTE: If the trackball control Pointer is selected, press Trackball to be able to select between Position and Size controls. 4.
Functional checks Probe/Connectors Checks NOTE: CAUTION Probes can be connected at any time, whether the Ultrasound system is ON or OFF Take the following precautions with the probe cables: • Keep away from the wheels. • Do not bend. • Do not cross cables between probes. Table 4-1: Probe and Connectors Checks Step Task Expected Result(s) 1. Press Probe on the Operating Panel. A list of the connected probes will pop up on the screen. 2.
General Procedures and Functional Checks ECG Check Introduction The ECG capability on this Ultrasound system is intended for use as a trigger for measurements but can also be viewed on the screen. Parts needed • ECG Harness, P/N:16L0026 + P/N:16L0028 • ECG Pads, (3 pc) or • ECG simulator Preparations None ECG Check Table 4-2: Probe and Connectors Checks Step Task Expected Result(s) 1. Connect the ECG harness to the connector on the front of the Ultrasound system.
Functional checks Cineloop Check Introduction A cineloop is a sequence of images recorded over a certain time frame. When using ECG the time frame can be adjusted to cover one or more heart cycles. When frozen, the Ultrasound system automatically displays the cineloop boundary markers on either side of the last detected heart cycle 1. Left marker (cineloop start) 2. Current frame 3. Right marker (cineloop end) 4. Cine speed Figure 4-17. Cineloop display Preparation 1.
General Procedures and Functional Checks 2. Turn ON the Ultrasound system. The 2D Mode window is displayed (default mode). Using cineloop Selection of a cineloop 1. Press Freeze. The left and right markers are displayed on either side of the last detected heart cycle on the ECG trace. 2. Press 2D Freeze. The selected heart beat is played back. 3. Press 2D Freeze to freeze the cineloop. 4. Use the trackball to scroll through the acquisition and find the sequence of interest. 5.
Functional checks Operating Panel Test • The Operating Panel is tested when the Vivid E80/E90/E95 is powered up as part of the start-up scripts, run at every start-up. Related information: • ‘Troubleshooting’ on page 7-8 Peripheral checks Printer checks The internal printer is controlled from the P1 and P2 keys on the Vivid E80/E90/E95’s Operating Panel.
General Procedures and Functional Checks Windows Print Test Page This tests that the printer is correctly installed and hooked up at the Windows level. 1. Open the Printers folder, either from Start > Settings > Printers or from Utilities > System > Printers. 2. Right click on a printer and select Preferences. 3. Select Print Test Page (this will send a print to the printer bypassing the Application software). 4. Observe the page.
Functional checks Setup and test a Printer Service (continued) Now you can test the printer by pressing the print button you just configured. If you configured it for 1 row and 1 column each time you press the print button, you will get a print sent to the printer. If you configured some other combination of rows or columns, you will have to push the printer button multiple times before a print is sent to the printer.
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Chapter 5 Components and Functions (Theory) This chapter explains Vivid E80/E90/E95’s system concepts, component arrangement, and subsystem functions. It also describes the power distribution and the Common Service Desktop interface. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Software overview System software The System Software contains the operating system and 3rd party software. It is based on Windows 7 Embedded and is delivered on the software and documentation Usb Flash Drive (UFD). For software versions, see: ‘Software for Vivid E80/E90/E95’ on page 9-4. Application software The Application Software includes all the functionality for Vivid E80/E90/E95. It is included on the Software and Documentation Usb Flash Drive (UFD).
InSite ExC InSite ExC Introduction InSite ExC is your direct link with a GE Online Service Engineer or Applications Support Engineer, or a Request for Service via the InSite ExC link at the bottom of the display screen. InSite ExC Icon The InSite ExC icon in the status bar change symbol and color depending on ongoing activity. Figure 5-1. InSite ExC icon in the status bar Clicking on the Icon brings up the InSite ExC menu.
Components and Functions (Theory) InSite ExC Status Depending on the ongoing activity, the InSite ExC icon change. Table 5-1: InSite ExC Icons, depending on ongoing activity ICON DESCRIPTION Idle State - Online Center Is Not Connected Black and White Icon - InSite ExC activated but Ultrasound system not open for Technical Support access.
InSite ExC InSite ExC Definitions Here are definitions for the different InSite ExC states: Virtual Console Observation (VCO). Allows Technical Support to control Vivid E80/E90/E95 functionality remotely. Disruptive. Allows GE’s Technical Support person to connect to your Ultrasound system via VCO, to run diagnostics directly on your Ultrasound system, and to collect system logs. When the Ultrasound system is in Disruptive Mode, the icons are red. There are two disruptive states.
Components and Functions (Theory) Initiating a Request for Service (RFS) To initiate an RFS, 1. Position the Windows pointer on top of the GE InSite ExC icon at the bottom of the display. 2. Press the Right Trackball Set Key. Press Contact GE. This opens of the RFS screen which sends a service dispatch directly to GE Service after you fill in the following information: • Items with a red asterisk • Problem type • Problem area • Problem description • Send 3.
InSite ExC Initiating a Request for Service (RFS) (continued) After you press Send, the following pop-up appears: Figure 5-3. Request for Service Confirmation All requests for service are listed on the Queue for your review. Figure 5-4. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Initiating a Request for Service (RFS) (continued) You can monitor your RFS as well as RFS’s automatically sent by the system. The Vivid E80/E90/E95 can automatically submit a Request for Service. These are displayed on the Machine Queue. Figure 5-5. Machine Queue 5-8 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
InSite ExC Initiating a Request for Service (RFS) (continued) In addition, you can use the Users screen to identify your institution’s point of contact for service displatches. Figure 5-6. Users Exiting InSite ExC To exit InSite ExC, 1. Press the Left Trackball Set key. 2. Select Connect To GE. 3. Press the Right Trackball Set key. The GE Technical Support person then exits Disruptive Mode and VCO. 4. Reboot your Ultrasound system. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Vivid E80/E90/E95 overview Introduction The Vivid E80/E90/E95 is a high performance digital ultrasound imaging system with total data management. The Ultrasound system provides image generation in 4D, 2D (B) Mode, Color Doppler, Power Doppler (Angio), M-Mode, Color M-Mode, PW and CW Doppler spectra, Tissue Velocity imaging, advanced Strain and Contrast applications.
Vivid E80/E90/E95 overview Vivid E80/E90/E95 block diagram Figure 5-7. Vivid E80/E90/E95 block diagram Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Signal flow overview The GTX board(s) in the Front End Processor, generates the strong bursts transmitted by the probes as ultrasound, into the body. The Transmit bursts are routed from the GTX board via the XD bus to the Relay board where the ultrasound probes are connected. Weak ultrasound echoes from blood cells and body structure are received by the probes and routed via the Relay board and the XD bus to the CRX board. The CRX board amplifies these signals.
Vivid E80/E90/E95 overview For details about the FEP, see:‘Front End Processor (FEP)’ on page 5-25.
Components and Functions (Theory) Top Console with LCD monitor and Operating Panel Top Console description Introduction The Top Console includes: • LCD monitor on an adjustable arm • Operating Panel with; • 5-14 • an ON/OFF switch • a touch screen and a switch board with controls for manipulating the picture quality and foruse in Measure & Analyze (M&A) • an alphanumeric keyboard (QWERTY keyboard) on a drawer below the switch board.
Top Console with LCD monitor and Operating Panel Top Console’s location in the Vivid E80/E90/E95 The Top Console is located on the top of the Vivid E80/E90/E95, and includes the Main LCD monitor, the Monitor Arm, the Operating Panel with the Touch Screen, speakers and an alphanumeric keyboard as an drawer below the Operating Panel. Figure 5-8. Vivid E80/E90/E95 – Service Manual GC091052 Rev. 3 Top Console’s location (1.
Components and Functions (Theory) Connection from the Top Console to the rest of the Vivid E80/E90/E95 A flexible harness of electrical wires secures the connection between the Top Console and the rest of the Vivid E80/E90/E95. The XYZ mechanism The Top Console can be adjusted without moving the complete Ultrasound system. It can be moved; • up/down (Z-axis) • sideways to the left and to the right (X-axis) • back and forth (Y-axis) The vertical movement of the Top Console is motor driven.
Top Console with LCD monitor and Operating Panel Description of the Locking Mechanism The figure below illustrates the Park Lock when the Operating Panel is in the locked position. Figure 5-9. Park Lock in locked position When the Operating Panel releases, the Threaded Lead Screw (4) rotates counter clockwise, moving the Lock Nut outwards and thus lowering the Park Lock Lever downwards and the Park Lock mechanism is released.
Components and Functions (Theory) Description of the Locking Mechanism (continued) The micro switch activation is used by the Motor Controller to detect when the Operating Panel is in locked position. The XY (frogleg) brakes will stay ON if the Vivid E80/E90/E95 is powered down when the Operating Panel is locked. This enables release of the Park Lock, initiated by the micro switches on the Front Handle of the Operating Panel. 5-18 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Top Console with LCD monitor and Operating Panel Operating Panel (Control Panel) 1. On/Off button 2. Patient archive, Probe selection, Protocol based acquisition, Worksheet and Image review 3. Active mode gain 4. 2D Gain 5. Scan mode selection 6. Zoom 7. Depth 8. Display controls and Annotation Figure 5-11. Vivid E80/E90/E95 – Service Manual GC091052 Rev. 3 9. 10. 11. 12. 13. 14. 15. 16.
Components and Functions (Theory) Key illumination The keys on the control panel are illuminated according to their availability: • Illumination in green: The key function is currently active. • Illumination in yellow: The key function is available (but not active) in the current state of the scanner. • No illumination: The key is not available in the current state of the scanner. The alphanumeric keyboard The alphanumeric keyboard is situated on a drawer under the control panel.
Main Console Main Console Main Console description The Main Console consists of a frame that acts as the skeleton of the Ultrasound system. The other parts, listed below, are mounted to the frame. The outside of the Main Console is covered with plastic covers.
Components and Functions (Theory) Air Flow control Air Flow components The Air Flow control includes the following components: • air filter in the air intake on the back of the Vivid E80/E90/ E95 • fans inside the Vivid E80/E90/E95 • temperature sensors several places inside the Vivid E80/ E90/E95 • temperature control software, running on the BEP Software control Software, running on the BEP, samples the temperature on each sensor.
Air Flow control Location Table 5-2: Location ITEM DESCRIPTION LOCATION 1. Air Filter on the rear of the Vivid E80/E90/E95 2. Fan unit below Vivid E80/E90/E95’s Card Rack (Front End Rack). 3. Temperature sensors distributed on the cards in the Card Rack (Front End Rack). Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Casters and brakes Casters and brakes description The Vivid E80/E90/E95 has four casters (wheels), two Front Casters and two Rear Casters. • All Casters are mounted on swivels so they can change direction as needed. • The Front Casters can be locked in fixed directions. • Three plastic pedals, used for controlling the brakes and direction locks, are located at the front of the Ultrasound system. • The pedals are mounted on the Pedal Mechanism.
Front End Processor (FEP) Front End Processor (FEP) Front End Card Rack general description Introduction The Front End Card Cage / Card Rack with the electronics is also called the Front End Processor (FEP). CAUTION The cards have color-keys on the connectors to prevent installation in the wrong rack position. Do not change the color-keys position. Don’t insert a card in the wrong position in the card rack.
Components and Functions (Theory) Transmitter board (GTX) Location (GTX) Figure 5-12. GTX TLP-192 board location LEDs Figure 5-13. Table 5-3: LEDs on GTX-192 LEDs on the GTX-192 board Color Description DS1 Red DAVID_RESET DS2 Green DCM_LOCKED DS3 Green VSS, VDD_DR1 & VLL GOOD Start up: Lit TX_TRIGGER Lit during scanning LED DS4 5-26 Green Comments Normal Operation: Lit Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Front End Processor (FEP) Table 5-3: LED DS5 LEDs on the GTX-192 board (Cont'd) Color Description Comments Green DIGITAL POWER GOOD Start up: Lit Normal Operation: Lit DS6 Red FPGA_CTRL_REG(0) DS7 Red DAVID_ERROR DS8 Red GLOBAL_RESET DS9 Red DAVID_CRC_ERROR DS10 Yellow CW MODE LED DS11 Green INIT_B DS12 Green DONE Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Relay board (GRLY) GRLY location Figure 5-14. Location The Relay board is located in the Front End Rack on the end nearest to the front of the Vivid E80/E90/E95. LEDs Figure 5-15. Table 5-4: LED DS1 5-28 Color Green LEDs on the Relay board LEDs on the Relay board Description STATUS_LED Comments Green when probe is present in connector #4 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Front End Processor (FEP) Table 5-4: LED Color LEDs on the Relay board (Cont'd) Description Comments DS2 Green -5V AVEE Lit DS3 Green +12V Lit DS4 Green VCC Lit DS5 Green LVDC Green when probe is present in connector #2, #3 or #4 DS6 Green +3V3 Lit DS7 Green DLP_AUX Lit DS8, DS9, DS10, DS11 AND DS12 ARE DEBUG LEDS FOR PROBE CONNECTOR #4 DS8 Green DLP AUX (-3.
Components and Functions (Theory) CRX board Location Figure 5-16.
Front End Processor (FEP) Table 5-5: LED DS10 LEDs on the CRX board NAME DEBUG_LED_ALLWAS_ BLINK Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Front Plane boards (XD BUS) General description The two Front Plane boards plug into the rear edge connectors on the Relay Board, the GTX Board and the CRX Board. The XD signals, TX and RX signals to and from the probes (via the Relay Board) are routed via these boards. Location The Front Plane boards plugs into the connectors on the rear of the Relay board, the GTX board and the CRX board. 5-32 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Front End Processor (FEP) cSound Power Module (CPM) Location Figure 5-17. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Back End Processor (BEP) Introduction The Back End Processor is a computer, designed specially for the use in the ultrasound scanners made by GE. Signal flow and processing The Back End Processor receives the digitized ultrasound data from the CRX board in the Front End. It performs beam forming, process the Color Flow, Doppler, M-Mode and 3D/4D data calculations. It also performs scan conversion to pixel domain, and drives the Ultrasound system’s monitors.
Back End Processor (BEP) Outside the EMC enclosure house Figure 5-18.
Components and Functions (Theory) BEP’s top connectors Connectors on the BEP’s top: • J1: Main PS, 48V, 5V In • J5: Video OP Touch Panel BEP’s rear connectors The following connectors are available on the BEP’s rear, and available on the rear of the Ultrasound system): • LAN 10/100/1000 • 2 x USB • L and R Audio out • Customer Video Out • J55: Front End Rack (PCIe x16 to CRX) • J31: Front End Rack (5V, 24V, I2C, shutdown) • J27: Debug / Service Inside the BEP On the main board 5-36 Vivid
Back End Processor (BEP) LEDs LEDs on the BEP’s front cover Figure 5-19. Table 5-6: LEDs on BEP’s front panel LEDs on BEP’s front panel Item LED name Description 1. ACT LED HDD Activity Blinks when the hard disk drive is active. 2. 3. SPD LED ACT LED Network Speed • 1000 Mbit: Green Light • 100 MBit: Amber Light Network Activity Lit (green) LED on the BEP’s Rear Panel The LED on the Rear Panel indicates Post Codes: Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) BEP Power Supply Figure 5-20. NOTE: BEP power distribution The BEP Power Supply does not handle AC voltages. It receives its 48VDC input voltage from the Vivid E80/E90/E95’s Main Power Supply. Dedicated control signals, are used for controlling the BEP Power Supply.
Power distribution Power distribution Main Power Supply General description The Main Power Supply’s main task is to galvanically isolate the Vivid E80/E90/E95 from the on-site mains power system and to supply the various internal subsystems with DC voltages above +/- 6VDC. Two 115 VAC outputs for use by internal peripherals, are also included. Power from the wall outlet (100 VAC to 230 VAC, 50/60 Hz) is connected to the Main Power Supply. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Components and Functions (Theory) Figure 5-21. 5-40 AC/DC Power Block Diagram Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Power distribution General description (continued) The Main Power Supply delivers the needed voltages to the rest of the Ultrasound system: • Internal peripherals (115 VAC) • Front End Rack (DC power with several voltages) • • +24 VDC • +/- 15 VDC • +/- 6VDC Front End Rack (TSV1 and TSV2 for the transmitters) • TSV1: +/-2.5 VDC to +/-95VDC • TSV2: +/-2.
Components and Functions (Theory) cSound Power Module (CPM) General description The cSound Power Module is a DC/DC power supply board for the CRX, but also for the GTX-TLP192 digital sections. The fans below the cSound rack are also controlled from the Power Module. Figure 5-22. CPM Block Diagram LEDs A green LED is lit when all PM outputs are within nominal value. 5-42 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Input and Output (I/O) modules Input and Output (I/O) modules Patient I/O (Physio) General description NOTE: The ECG functionality of the Patient I/O module is not intended for patient monitoring nor to support alarm functionality. This input is intended as a tool for easier synchronization of images and cineloop control during ultrasound examinations. The Patient I/O panel is located on the front of the Vivid E80/ E90/E95. Figure 5-23.
Components and Functions (Theory) General description (continued) The three inputs are separately isolated due to safety requirements. 1. 2. 3. 4. Phono ECG AUX (Pressure/Pulse) Digital Trace Data, USB2 to BEP Figure 5-24. Patient I/O - block diagram The patient leads for ECG can be rotated by software (i.e. it is possible to change between Lead I, II and III by pushing a button). The module extracts respiration from the ECG input signals.
Input and Output (I/O) modules BEP I/O Board General description • The BEP I/O board is the interface between the BEP and the rest of the Ultrasound system. • The BEP I/O board is plugged into a connector on the BEP’s main board. • The DVI signals are received via cable from the Display GPU. Location The I/O board is located inside the BEP with some connectors available on the rear of the Ultrasound system and some available inside the Ultrasound system. Connectors on the I/O Rear Panel • 2 x USB 2.
Components and Functions (Theory) Restart Vivid E80/E90/E95 after diagnostics Always shutdown the Ultrasound system and reboot after a diagnostics session. 5-46 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 6 Service Adjustments This chapter describes how to adjust the Vivid E80/ E90/E95. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Service Adjustments LCD Monitor adjustments Cautions and Warnings CAUTION To avoid injury when you move the LCD monitor and the monitor arm, do not put your finger, hand, or object on the joint of the monitor or the monitor arm. Be aware of pinch points at hinges when adjusting LCD Arm and LCD Monitor. 6-2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
LCD Monitor adjustments LCD backlight adjustment Accessing the main LCD and touch screen backlight adjustments 1. Select Utility on the Touch Screen. 2. Ensure that Page 1 of 2 is selected. Backlight and blue tint adjustment On the Utility screen - Page 1 of 2, you can adjust the Backlight and the Blue tint on the Main LCD screen and the Backlight on the Touch Panel (TP). • Adjust the left most rotary to adjust the LCD Backlight. • Push and adjust the left most rotary to adjust the LCD Blue Tint.
Service Adjustments Adjust LCD brightness and contrast Select Page 2 of 2 on the Utility screen. Figure 6-1. 6-4 Select Test Image • Adjust the left most rotary to adjust the Main LCD’s Brightness. • Push and adjust the left most rotary to adjust the Main LCD’s Contrast. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 7 Diagnostics/Troubleshooting This chapter describes how to setup and run the tools and software that help maintain image quality and system operation. Very basic host, system and board level diagnostics are run whenever power is applied. Some Service Tools may be run at the application level. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Diagnostics/Troubleshooting Service safety considerations DANGER 7-2 DANGEROUS VOLTAGES, CAPABLE OF CAUSING DEATH, ARE PRESENT IN THIS EQUIPMENT. USE EXTREME CAUTION WHEN HANDLING, TESTING AND ADJUSTING. WARNING If the covers are removed from an operating Vivid E80/E90/ E95, some metal surfaces may be warm enough to pose a potential heat hazard if touched, even while in shutdown mode.
Gathering Troubleshooting Data Gathering Troubleshooting Data Purpose of this section Trouble images and system data (logs) can be acquired at the Ultrasound system or through remote diagnostics (InSite). These data can be used to perform service at the Ultrasound system, or can be sent back to the manufacturer for analysis.
Diagnostics/Troubleshooting Collect a ‘trouble image’ with logs If the Ultrasound system should malfunction, press the Alt+D keys simultaneously. This will collect a screen capture of the monitor, system presets and several log files in a date and time stamped “.zip” file. NOTE: This function may also be used to make a Print Screen (screen dump). The Alt+D function is available at all times.
Gathering Troubleshooting Data Advanced log options • Extensive Log enables the creation of a log file containing additional information for the selected functionality. • Options enables creation of a log file based on a selected bookmark or for a user configurable time frame. Different type of information can be selected to be part of the log file. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Diagnostics/Troubleshooting Screen captures Purpose of this section To capture screen images that can be used for diagnostic and troubleshooting purposes. Ctrl+PrintScreen shortcut A Ctrl+PrintScreen shortcut is available for quickly capturing the image displayed on the Ultrasound system. Images captured using this shortcut are saved in the D:\export directory using both the JPEG (.jpg) and raw DICOM (.dcm) formats.
Screen captures Capture a screen image using the shortcut Follow the steps in this procedure to capture a screen image: 1. With the desired image displayed on the screen, press Ctrl and PrtSc (print screen) keys simultaneously. 2. From the touch panel, select: Utility > Service > Utilities > Common Utilities > Image Compress & Delete Utilities. 3. Select the check box for the image(s) you want to save in the D:\export directory. 4. Select Compress Files. A compressed file of the images is stored in D:\expor
Diagnostics/Troubleshooting Troubleshooting XY Lock is not working Follow the steps below to resolve this issue: 1. Run the XYZ Test Program and select Fix Lock. 2. If the Lock still does not respond when pushing the buttons in front of the UI, release the Lock manually. 3. Remove the Park Lock and adjust it manually.
Troubleshooting NOTE: The Gas Spring is not replaceable. Replace the complete Z-Mechanism if the Gas Spring seems to fail. • Replace the Z Mechanism. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Diagnostics/Troubleshooting Motor controller test Introduction This test program tests the XYZ Motor Controller. It also includes a software recovery procedure for Lock Release. Test the motor controller Follow this procedure to start the motor controller test: 1. Power up the Ultrasound system. 2. After initialization is complete, press CONFIG… on the Utility tab on the Touch Panel. 3. Log on as ADM. 4. Select System from the bottom of the menu that appears on the monitor. 5. Select Test. Figure 7-2.
Troubleshooting Test the motor controller (continued) 6. Select MotorController Test. The following dialog is displayed on the screen. Figure 7-3. Motor Controller Test dialog 7. Select the Fix Lock button. If in a quiet environment it should be possible to hear the Lock Engine engage for a few seconds. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Diagnostics/Troubleshooting Test the motor controller (continued) 8. Check if the Lock function works now. If the lock still does not work, try to press the TestXY button and wait for this dialog to appear: Figure 7-4. 7-12 TestXY results Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 8 Replacement Procedures This chapter describes how to remove and install, or replace, modules and subsystems in the Vivid E80/E90/ E95. It also describes how to reinstall the software. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Warnings and important information Warnings WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Warnings and important information NOTE: WARNING Use an ESD compatible work space or the ESD-kit during parts replacement. The waste of electrical and electronic equipment must not be disposed as unsorted municipal waste and must be collected separately. Please contact the manufacturer or other authorized disposal company to decommission your equipment.
Replacement Procedures NOTE: 8-4 The US Department of Transportation (DOT) has ruled that “items that were saturated and/or dripping with human blood that are now caked with dried blood; or which were used or intended for use in patient care” are “regulated medical waste” for transportation purposes and must be transported as a hazardous material. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Warnings and important information Manpower - When two persons are needed Two persons are required for: • Casters Replacement The rest of the replacement procedures can be carried out by one person. Tools needed for servicing Vivid E80/E90/E95 The following tools (TORX bits or drivers) are needed to service the Ultrasound system. Screw diameter and standard torque values are also included. If the torque is not indicated with the procedure, hand tighten the screws/nuts.
Replacement Procedures Table 8-1: Tools used for servicing the Vivid E80/E90/E95 (Cont'd) ITEM NO. TOOL SIZE 14. HEX KEY 8 mm (UNBRAKO KEY / ALLEN KEY) 15. HEX KEY 10 mm (UNBRAKO KEY / ALLEN KEY) 16. HEX KEY M12 17. Nut Driver 5 mm 18. Nut Driver 3/16 inch 19. Torque Wrench Up to 130 Nm Heavy mechanical parts may need a specific torque. Each procedure will indicate the torque needed. 20.
Loading the software Loading the software Loading the software from Usb Flash Drive (UFD) 1. Power down the Ultrasound system. 2. Remove all external USB devices. 3. Install the UFD in one of the USB ports on the Ultrasound system. 4. Power on the Ultrasound system and at the same time press and hold the F11 key on the alphanumeric keyboard until you get the first menu on the screen. 5. Follow the instructions on the screen. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Setup after software loading When to use this procedure Use this procedure if all partitions on the HDD have been erased during the software load. Procedure for setup after software loading 1. Restore the Patient Archive and System Configurations from the backup you made before the software loading. For instructions, see: “Data Backup and Restore” in the User Manual. 2. Install the network printer (if any). 8-8 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacing covers and bumpers Replacing covers and bumpers Side covers replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Remove the side covers NOTE: The removal procedure is easier if the rear lock is released first, and then the front lock. The Side Covers are “clicked” on to the Ultrasound system with two locks, located at the lower end of the cover. Two rectangular holes give access to the locks.
Replacing covers and bumpers Verification Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Connect cables and probes you removed earlier. 2. Power up the Vivid E80/E90/E95 to verify that it operates as intended. Top Cover replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1.
Replacement Procedures a - Rear Handle Figure 8-1. Top Cover fixing screws (seen from above) 2. Remove the Top Cover. Install the Top Cover Follow these steps to install the Top Cover: 1. Position the Top Cover onto the Front Cover at the four hooks. Figure 8-2. Hook Top Cover onto Front Cover (seen from front) 2. Hook Top Cover onto the Front Cover. 8-12 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacing covers and bumpers Figure 8-3. Hook Top Cover onto Front Cover (seen from side) 3. Install and tighten the two screws. Verification Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Connect cables and probes you removed earlier 2. Power up the Ultrasound system to verify that it operates as intended. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Foot rest bumper replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacing covers and bumpers Foot rest bumper removal The foot rest bumper is fixed with snap locks. Follow these steps to remove the foot rest bumper: 1. Pull the foot rest bumper upwards and over the pedals to release the snap locks, while freeing the side latches. You may need to push down the pedals to be able to remove the foot rest bumper. NOTE: In the illustration below, the side cover was removed to be able to view the side latch. You don’t need to remove the side cover to perform this procedure.
Replacement Procedures Front cover replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacing covers and bumpers Front cover removal Follow these steps to remove the front cover: 1. Unscrew the two (2 pc) screws that fix the front cover assembly to the chassis. 2. Pull the upper end of the front cover out and upwards to free it from the pedals and the frame. Front cover installation Follow these steps to install the front cover: 1. Thread the front cover so it fits in between chassis and pedals. 2. Align the front cover guide pins with holes in the frame. 3.
Replacement Procedures Verification Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Connect cables and probes you removed earlier 2. Power up the Ultrasound system to verify that it operates as intended. 8-18 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacing covers and bumpers Plate connectors w/guide replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Plate connectors w/guide removal The plate connectors w/guide is attached with hatches. Perform these steps to remove the plate connectors w/guide: 1. Use a flat bladed screwdriver to loosen the hatches. 2. Remove the Plate Connectors w/Guide Plate connectors w/guide installation Perform these steps to install the plate connectors w/guide: 1. Position the plate and snap it into position. 2. Install front cover. 3. Install Foot rest bumper. 4. Install top cover. 5.
Replacing covers and bumpers Filter cover and filter replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Verification Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Connect cables and probes you removed earlier 2. Power up the Ultrasound system to verify that it operates as intended. 8-22 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacing covers and bumpers Rear cover replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures Rear cover removal Follow these steps to remove the rear cover: 1. Remove two screws on each side of the Rear Cover. 2. Lift the Rear Cover away. Rear cover installation Follow these steps to install the rear cover: 1. Position the lower edge of the rear cover into place on the rear of the Ultrasound system frame. 2. Tilt the top edge of the rear cover toward the Ultrasound system frame. Be sure the Z mechanism’s manual release handle extends through the air vent on the rear cover.
Replacing covers and bumpers Rear bumper replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures Rear bumper removal Follow these steps to remove the rear bumper: 1. Remove one screw on each side of the Ultrasound system. 2. Remove the rear bumper. Rear bumper installation Follow these steps to install the rear bumper: 1. Place the rear bumper into position. 2. Install the 2 screws to secure the rear bumper. Verification Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Connect cables and probes you removed earlier 2.
Replacing covers and bumpers Rear handle replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures Rear handle removal Follow these steps to remove the rear handle: 1. Remove the 2 upper screws, one on each side. 2. Remove the 4 lower screws, two on each side. Rear handle installation Follow these steps to install the rear handle: 1. Install the Rear handle in position so its fastening holes are flush with the holes in the frame. 2. Install the two screws for the rear handle (torque=3Nm). 3. Install the four hex cap screws for the rear handle. 4. Install the top cover. 5.
LCD Monitor and LCD Arm parts replacement LCD Monitor and LCD Arm parts replacement Replacing the 19” LCD Monitor assembly Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Remove the 19” LCD Monitor’s Cables Cover A cover at the rear side of the LCD Monitor assembly covers the two cables to the monitor. To get access to the cable connectors, remove the Cable Cover. Follow these steps to remove the Cable Cover: 1. For easy access, tilt the LCD Monitor forward to horizontal position. 2. Unscrew the service screw on the top of the LCD Monitor assembly. 3. Remove the Monitor Cables Cover. 4. Lift the cover away and place it on a safe place.
LCD Monitor and LCD Arm parts replacement Verification Perform the following steps to verify that the product is functioning as intended after this LCD Monitor replacement: 1. Verify that all screws that you removed earlier have been installed. 2. If finished, connect the cables and probes you removed earlier. 3. Power up the Ultrasound system to verify that it operates as intended. Replacing the LCD Arm assembly Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95.
Replacement Procedures Disconnect the cables from the Bulkhead board Follow these steps to disconnect the cables from the Bulkhead board: 1. Disconnect the Power/USB PLUG from the Bulkhead board. 2. Bend the HDMI Connector Lock upwards, then disconnect the HDMI plug. Remove the LCD Arm assembly Follow these steps to remove the LCD Arm assembly: 1. Slide the LCD Mount Lock Handle into unlocked position. 2.
LCD Monitor and LCD Arm parts replacement LCD Z-Lock replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures Verification Perform the following steps to verify that the product is functioning as intended after this LCD Monitor replacement: 1. Verify that all screws that you removed earlier have been installed. 2. If finished, connect the cables and probes you removed earlier. 3. Power up the Ultrasound system to verify that it operates as intended. 4. Move the LCD Monitor Arm from side to side and ensure that it moves as intended. 8-34 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Upper OP Panel/Touch Panel Assembly replacement Upper OP Panel/Touch Panel Assembly replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures 3. Disconnect all probes and external I/O cabling. 4. Remove the OP Panel Knobs, including the Volume control knob. CAUTION Failure to remove the OP Panel Knobs first could cause damage to the knob shafts. Remove the Upper OP Panel/Touch Panel Assembly NOTE: For better access, swing the LCD Monitor to the side. Follow these steps to remove the Upper OP Panel/Touch Panel assembly. Ensure that the OP Panel is in its uppermost position with the LCD out of the way: 1.
Upper OP Panel/Touch Panel Assembly replacement 6. Install the OP Panel knobs and the Volume knob. Verification Perform the following steps to verify that the product is functioning as intended after this replacement: • Verify that all screws removed earlier have been installed. • If finished, connect cables and probes removed earlier. • Power up the Ultrasound system to verify that it operates as intended. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Lower Operating Panel Parts replacement Knobs for Encoders and Slidepots replacement Knobs for Encoders and Slidepots removal procedure NOTE: If you are going to remove the Upper Operating Panel, you only need to remove the knobs below the Touch Screen, including the Volume knob. 1. Pull the knobs one by one until all knobs have been removed. 2. Store the knobs in a clean place. Knobs for Encoders and Slidepots installation procedure Install the knobs one by one.
Lower Operating Panel Parts replacement Replacing the Operating Panel, Lower Read and follow WARNING DO NOT touch any boards with integrated circuits prior to taking the necessary ESD precautions. Always connect yourself, via an arm-wrist strap, to the advised ESD connection point located on the rear of the Ultrasound system (near the power connector). Follow general guidelines for handling of electrostatic sensitive equipment. WARNING Energy Control and Power Lockout for Vivid E80/E90/E95.
Replacement Procedures Preparations 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Rotary knobs below the Touch Panel and the Volume button. 5. Remove Operating Panel, Upper. Remove the Operating Panel, Lower Follow these steps to remove the Operating Panel: 1. Pull the Alphanumeric keyboard to its extended position to get access to the screws in the next step. 2.
Lower Operating Panel Parts replacement to the front and 2 pc. M4 x 12 at the rear). The screws are entered from below the Operating Panel tray. 5. Install the Operating Panel, Upper. Verification Perform the following steps to verify that the product is functioning as intended after this Operating Panel replacement: 1. Verify that all screws that you removed earlier has been installed. 2. If finished, connect cables and probes you removed earlier. 3.
Replacement Procedures Replacing the Trackball Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Lower Operating Panel Parts replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Rotary buttons below the Touch screen and the Volum button. 5. Remove the Operating Panel, Upper. 6. Remove the Operating Panel, Lower. Place it on a clean surface with the front down.
Replacement Procedures Install the Trackball Follow these steps to install the Trackball: 1. Install the Trackball with the Fixing Ring. Figure 8-7. Fixing Ring installed The Fixing Ring has small tabs on the top and bottom side, see figure below. The tabs are used to fix the Fixing Ring in the correct position, and are positioned on different locations on the top and the bottom sides of the ring.
A/N Keyboard parts replacement A/N Keyboard parts replacement Replacing the Alpha-Numeric (A/N) Keyboard Assembly Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures 3. Disconnect all probes and external I/O cabling. Remove the Alpha-Numeric keyboard Follow these steps to remove the alpha-numeric keyboard assembly: 1. Disconnect the A/N cable from the alpha-numeric keyboard. Figure 8-8. Disconnect the A/N cable 2. Move the front of the keyboard (b) downwards until it is in vertical position. Figure 8-9. Remove the alphanumeric keyboard 3. Remove the alpha-numeric keyboard (b) from the two slots in the A/N drawer (a).
A/N Keyboard parts replacement Install the Alpha-Numeric keyboard Follow these steps to install the alpha-numeric keyboard assembly: 1. Install the alpha-numeric keyboard (Figure 8-9 - b) into the two slots in the A/N drawer (Figure 8-9 - a) and slide the keyboard forwards. 2. Move the front of the keyboard upwards until it is locked in horizontal position. 3. Connect the A/N cable to the alpha-numeric keyboard (Figure 8-8). 4. Connect external cables and probes.
Replacement Procedures Wagon AN Drawer Sheet Met. Assembly replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Rotary buttons below the Touch screen and the Volume button. 5. Remove the Operating Panel, Upper. 6. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. 7.
A/N Keyboard parts replacement Remove the Wagon, A/N Drawer Sheet Met. Follow the steps below to remove the Wagon, A/N Drawer Sheet Met. Table 8-2: Remove the Wagon, A/N Drawer Sheet Met. Steps 1. Corresponding Graphic Disconnect the ground cable (a) from the ‘UI Mtg. Fork’ (b). Keep the nut and the tooth washer for use during installation. 2. Loosen the six fixing screws (a) for the J-Rails / wagon. 3. Hold the ‘J-Rails / wagon’ assembly in place with one hand when you remove the fixing screws.
Replacement Procedures Install the Wagon, A/N Drawer Sheet Met. Follow these steps to install the Wagon, A/N Drawer Sheet Met. 1. Fasten the ground cable (Cable, GND, A/N Drawer) to the Wagon, A/N Drawer Sheet Met. Assy by use of screw M4x6 / washer tooth 4.3 (both sides of cable shoe), torque: 5,7 Nm. 2. Slide the Wagon, A/N Drawer Sheet Met. Assy into the J-Rails w/Linings. 3. Place the J-Rails / Wagon into the tracks in UI Frame, Lower. 4.
Other Top Console Parts replacement Other Top Console Parts replacement Replacing the Speaker Assembly Read and follow WARNING Energy Control and Power Lockout for. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove two screws, fixing the Rear Lid (clear plastic). 5. Remove the Rear Lid. 6. Remove the Bulkhead Cover. Remove the Speaker Assembly Follow this procedure to remove the Speaker Assembly 1. Disconnect the Speaker Cable from the Bulkhead board. 2. Unscrew and remove the three fixing screws for the Speaker Assembly. 3.
Other Top Console Parts replacement Replacing the Bulkhead Board Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures 1. Disconnect the cables from the Bulkhead Board: • cable from Main Cable • cables to left and right speaker • two short USB cables (Bulkhead Board to OP) 2. Unscrew and remove two screws. 3. Remove the Bulkhead Board. Install the Bulkhead Board Follow this procedure to install the Bulkhead Board: 1. Slide the Bulkhead Board into the correct position. 2. Install the two screws (M3 x 6, Torque: 1.2 Nm). 3.
Other Top Console Parts replacement WARNING DO NOT touch any boards with integrated circuits prior to taking the necessary ESD precautions. Always connect yourself, via an arm-wrist strap, to the advised ESD connection point located on the rear of the Ultrasound system (near the power connector). Follow general guidelines for handling of electrostatic sensitive equipment. Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2.
Replacement Procedures • The lower left-most screw is M6 x 30, Torque: 8.5 Nm. • The three other lower screws are M6 x 25, Torque: 8.5 Nm. Two of the screws are also fixing the Cable Clamp 3. Install the Operating Panel, Lower. 4. Install the Bulkhead Board. 5. Install the Operating Panel, Upper. 6. Install the Operating Panel Knobs. Handle, Left Top / Handle Right Top, replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95.
Other Top Console Parts replacement 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Rotary buttons below the Touch screen and the Volume button. 5. Remove the Operating Panel, Upper. 6. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. Remove the Handle, Left Top / Handle Right Top Hatches are used to attach the Handle Left Top and Handle Right Top to the Lower UI.
Replacement Procedures Install the Handle, Left Top / Handle Right Top Follow this procedure to install the Handle, Left Top / Handle Right Top: 1. Remove the Gel Cups (if present). 2. Install the Handle, Left Top / Handle, Right Top by pressing them into the UI Frame, Lower. 3. Install the Gel Cups you removed in step 1. 4. Install the Operating Panel, Lower. 5. Install the Operating Panel Upper. Palm Rest ASSY replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95.
Other Top Console Parts replacement 7. Remove Handle Left Top and Handle Right Top. Remove the Palm Rest ASSY Follow this procedure to remove the Palm Rest ASSY: 1. Release the lock mechanisms securing the Palm Rest ASSY. 2. Remove the Palm Rest ASSY. Install the Palm Rest ASSY Follow this procedure to install the Palm Rest ASSY: 1. Ensure the XYZ Buttons cable runs along the lower tray cable channel so that the cable is not pinched when the Palm Rest is replaced. 2. Replace the Palm Rest ASSY. 3.
Replacement Procedures WARNING DO NOT touch any boards with integrated circuits prior to taking the necessary ESD precautions. Always connect yourself, via an arm-wrist strap, to the advised ESD connection point located on the rear of the Ultrasound system (near the power connector). Follow general guidelines for handling of electrostatic sensitive equipment. Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2.
Other Top Console Parts replacement 4. Replace the Palm Rest. 5. Replace the Handle Top Left and Handle Top Right. 6. Replace the Lower Operating Panel. 7. Replace the Upper OP Panel/Touch Panel assembly. Button IF Board Assy replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3.
Replacement Procedures 4. Remove the Rotary buttons below the Touch screen and the Volume button. 5. Remove the Operating Panel, Upper. 6. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. 7. Remove Handle Left Top and Handle Right Top. 8. Remove the Palm Rest Cover. Remove the Button IF Board Assy Follow this procedure to remove the Button IF Board Assy 1. Disconnect all the five (5x) connectors from the board. 2. Push the TABs away to release the board. 3.
Replacing XYZ Parts Replacing XYZ Parts XY Mechanism replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Replacement Procedures 3. Disconnect all probes and external I/O cabling. 4. Remove the LCD Rear Cover. 5. Remove the LCD Monitor assembly. 6. Remove the LCD Arm assembly. 7. Remove the Rotary buttons below the Touch screen and the Volume button. 8. Remove the Operating Panel, Upper. 9. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. 10. Remove the Bulkhead Board. 11. Remove the Bulkhead Plate. 12. Remove the Upper Frame Assembly. 13. Remove the Lower Frame Assembly.
Replacing XYZ Parts Z-Mechanism replacement Read and follow NOTE: WARNING The Gas Spring is not replaceable. Replace the complete Z-Mechanism if the Gas Spring seems to fail. Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures 7. Remove the Rotary buttons below the Touch screen and the Volume button. 8. Remove the Operating Panel, Upper. 9. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. 10. Remove the Operating Panel, Upper. 11. Remove the Operating Panel, Lower. 12. Remove the Bulkhead Board. 13. Remove the Bulkhead Plate. 14. Remove the Upper Frame Assembly. 15. Remove the Lower Frame Assembly. 16. Remove the XY (Frogleg) Assembly. 17. Remove the XYZ Control Box.
Replacing XYZ Parts 13. Install the LCD Rear Cover. XYZ Control Assembly replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Remove the XYZ Control Assembly Follow this procedure to remove the XYZ Control Assembly: 1. Disconnect the cables to the XYZ Control Assembly. 2. Unscrew and remove two (2x) screws. 3. Pull the top of the XYZ Control Assembly forwards, up and away from the bracket. Install the XYZ Control Assembly Follow this procedure to install the XYZ Control Assembly 1. Thread the XYZ Control Assembly into position. 2. Install the three screws at the top, rear. (M6x16 sunken. Torque: 9.8 Nm.) 3.
Main Console parts replacement Main Console parts replacement Fan Assembly replacement Read and follow WARNING Energy Control and Power Lockout for . When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Install the Fan Assembly Follow this procedure to install the Fan Assembly: 1. Align the Fan Assembly with the rails in the frame and push it into position. 2. Install the Card Rack Cover. 3. Install the screws of the Card Rack Cover. 4. Install the Right Side Cover. Main Cable replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1.
Main Console parts replacement 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Rotary buttons below the Touch screen and the Volume button. 5. Remove the Operating Panel, Upper. 6. Remove the Operating Panel, Lower. Place it on a clean surface with the front down. 7. Remove the Left Side Cover. 8. Remove the Top Cover. 9. Remove the Main Cable Cover.
Replacement Procedures 3. Remove the Main Cable, including the Cable Chain away from the Ultrasound system. Install the Main Cable Follow this procedure to install the Main Cable: 1. Route the Main Cable, including the Cable Chain into its position. 2. Install the two (2x) screws used to attach the Cable Chain to the UI. 3. Install the screw at the other end of the Cable Chain. 4. Connect the D-SUB to J21 on the BEP I/O. 5. Connect the DVI to J22 on the BEP I/O. 6.
Casters and Brakes replacement Casters and Brakes replacement Rear Casters replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the mains power cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove both side covers. 5. Remove the rear bumper. 6. Remove the rear cover. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Remove the Rear Casters Follow this procedure to remove the rear casters: 1. Turn the front casters so they are pointing forwards. 2. Activate the direction lock. 3. Put the bevel edged board (ramp) on the floor. Prior to elevating Ultrasound system: WARNING WARNING • verify that the floating Operating Panel is locked in its lowest, parking position. • verify that the front brake is locked and the Ultrasound system is unable to swivel.
Casters and Brakes replacement 8. The Ultrasound system is now nearly balanced between one front caster and one rear caster. 9. Make the Ultrasound system rest on both Front Casters and lift the Rear Caster. Put the wooden wedge under the chassis. This will stabilize the Ultrasound system with one rear caster free from the floor. This rear caster can now be removed. 10. Unscrew and remove the fixing bolt. Save the bolt for later use. 11. Remove the rear caster.
Replacement Procedures Front Casters replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the mains power cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove both side covers. 5. Remove the foot rest bumper 8-76 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Casters and Brakes replacement Remove the Front Casters Follow this procedure to remove the Front Casters: 1. Turn front casters so they are pointing forwards. 2. Activate the direction lock. 3. Put the bevel edged board on the floor. Prior to elevating Ultrasound system: WARNING WARNING • verify that the floating Operating Panel is locked in its lowest, parking position. • verify that the front brake is locked and the Ultrasound system is unable to swivel.
Replacement Procedures Install the Front Casters Follow this procedure to install the front casters: 1. Position the front caster so it align with the fastening screws. 2. Install the three fixing screws (M8x20 mm), Torque: 20.5 Nm (15.1 lb.-ft.). 3. Remove the wooden wedge. 4. Roll the Ultrasound system off the bevel edged board. 5.
Casters and Brakes replacement Pedal Mechanism replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the mains power cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove both side covers. 5. Remove the foot rest bumper. 6. Remove the top cover. 7. Remove the front cover. Remove the Pedal Mechanism Follow this procedure to remove the Pedal Mechanism: 1.
Replacement Procedures Figure 8-13. Rod assembly. 5. Tilt and gently pull up the pedal mechanism. 8-80 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Casters and Brakes replacement Install the Pedal Mechanism Follow this procedure to install the Pedal Mechanism: 1. Position the Pedal Mechanism and install the four fixing screws (Torque: 20.5 Nm). 2. Install the two bottom screws, including the plate. 3. Install the screw that ties the rod assembly to the pedal mechanism. 4. Connect the rods by snapping on the ball joints. 5. Verify that the pedals work as intended: a.
Replacement Procedures Rod Assembly removal 1. Remove the screw that ties the rod assembly to the pedal mechanism. This requires unscrewing the nuts in the back while holding the screw on the front. 2. Remove the nut on the left and the casters on the right that tie to the rod. Rod Assembly installation 1. Position the pedal mechanism and install the top four fixing screws (Torque: 10 Nm (7.4 lb.-ft.)). 2. Install the two bottom screws. 3.
Casters and Brakes replacement Brake Pedal replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the mains power cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove both side covers. 5. Remove the foot rest bumper. 6. Remove the top cover. 7. Remove the front cover. 8. Remove the pedal mechanism.
Replacement Procedures Pedal Dir Lock replacement This pedal is fixed to the pedal mechanism in the same manner as the brake pedal. With this in mind, please refer to ‘Brake Pedal replacement’ on page 8-83 for replacement instructions. 8-84 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Front End Processor (FEP) / Card Cage parts replacement Front End Processor (FEP) / Card Cage parts replacement Front End parts overview The list below list the positions of the cards. Position #1 is nearest the probe connectors (front of unit). 1. Relay board (GRLY) 2. Transmitter board (GTX-TLP192) 3. Receiver board (CRX) 4. cSound Power Module (CPM) Front Plane (2x) with XDbus between the transmitter board the relay board and the receiver board. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Front End cover replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Front End Processor (FEP) / Card Cage parts replacement 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Right Side Cover. Remove the FEP Cover Follow these steps to remove the FEP Cover: 1. Unscrew the FEP Cover’s ten fixing screws. 2. Remove the FEP Cover. Install the FEP Cover NOTE: Do not use any tools when you tighten the finger screws. 1.
Replacement Procedures Relay Board (RLY) replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait for at least 30 seconds for capacitors to discharge as there are no test points to verify isolation.
Front End Processor (FEP) / Card Cage parts replacement WARNING Prior to removing the Card Rack boards, the LEDs on the end of each board should be unlit, to indicate boards are unpowered. Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Right Side Cover. 5. Remove the FEP Cover. 6.
Replacement Procedures 3. Power up the Ultrasound system to verify that it starts as it should. 8-90 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Front End Processor (FEP) / Card Cage parts replacement Transmitter Board (GTX) replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures WARNING Prior to removing the Card Rack boards, the LEDs on the end of each board should be unlit, to indicate boards are unpowered. Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Right Side Cover. 5. Remove the FEP Cover. 6. Remove the Front Plane boards.
Front End Processor (FEP) / Card Cage parts replacement cSound Receiver Board (CRX) replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures WARNING Prior to removing the Card Rack boards, the LEDs on the end of each board should be unlit, to indicate boards are unpowered. Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Right Side Cover. 5. Remove the FEP Cover. 6. Remove the Front Plane boards.
Front End Processor (FEP) / Card Cage parts replacement cSound Power Module (CPM) replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Right Side Cover. 5. Remove the FEP Cover. Remove the cSound Power Module Carefully unplug the cSound Power Module.
Replacement Procedures Back End Processor (BEP) parts replacement 8-96 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Back End Processor (BEP) parts replacement Back End Processor (BEP) replacement Warnings WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures Warnings (continued) WARNING Before you dispose of the hard drive, or return the BEP to the local parts organization, make sure you remove ALL PATIENT DATA from the hard drive, given that the hard drive is still functional. In some countries, you may be required to delete all software from the disk before returning the hard drive to the parts warehouse. Follow your local policies. Preparations When preparing for the replacement, you must perform the following steps: 1.
Back End Processor (BEP) parts replacement Back End Processor (BEP) removal procedure WARNING DO NOT touch any boards with integrated circuits prior to taking the necessary ESD precautions. Always connect yourself, via an arm-wrist strap, to the advised ESD connection point located on the rear of the Ultrasound system (near the power connector). Follow general guidelines for handling of electrostatic sensitive equipment. Follow these steps to remove the BEP: 1. Disconnect all I/O cables. 2.
Replacement Procedures Back End Processor (BEP) installation procedure Follow these steps to install the BEP: 1. Slide the BEP into the left side of the chassis frame. 2. Install the two (2x) hex key screws at the inside base of the BEP. CAUTION Be careful not to pinch any of the cables. 3. Reach inside the BEP and connect the PCIe cable. NOTE: If you don’t reconnect the PCIe cable to the backplane, the Ultrasound system will power up, but will not scan. The BEP will launch into simulator mode. 4.
Back End Processor (BEP) parts replacement 15. Restore the Patient Archive images, Report Archive, User-Defined Configuration (Customer Presets), and Service settings. Verification after BEP or HDD replacement Perform the following steps to verify that the product is functioning as intended after this replacement: 1. Verify that all screws that you removed earlier have been installed. 2. If finished, connect cables and probes removed earlier. 3.
Replacement Procedures WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5. Wait at least 30 seconds for capacitors to discharge as there are no test points to verify isolation. Ultrasound System components may be energized.
Back End Processor (BEP) parts replacement Preparations (continued) When preparing for the replacement, you must perform the following steps: 1. Record the Ultrasound system’s TCPIP settings and installed Option strings. 2. Back up the Patient Archive images, Report Archive, User-Defined Configuration (Customer Presets), and Service settings. You will perform a Restore after the install. 3. Reload the system software from removable media. Select No when asked: Keep User Data and Patient Archive? 4.
Replacement Procedures Hard Disk Drive (HDD) installation procedure Follow these steps to install the HDD: 1. Position the HDD Assembly so it enters the two guides and slide the HDD in. You may need to apply a pressure to make it slide into position. 2. Install the two screws that secures the HDD bracket to the BEP’s frame. 3. Connect the two HDD cables to the HDD. 4. Install the BEP Cover as described in these steps: CAUTION Be careful not to pinch any of the cables. a.
Main Power Supply replacement Main Power Supply replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove both Side Cover. 5. Remove the Top Cover. 6. Remove the Filter Cover. 7. Remove the Rear Cover. Main Power Supply removal procedure Follow these steps to remove the Main Power Supply: 1.
Replacement Procedures 5. Fill out and attach the rating plate. 6. Connect the cables at the top of the Main Power Supply. 7. Install the Rear Cover. 8. Install the Filter Cover. 9. Install the Top Cover. 10. Install both Side Covers. 8-106 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Patient I/O assembly replacement Patient I/O assembly replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Replacement Procedures 3. Remove the two fastening screws on the Patient I/O module’s mounting bracket. 4. Pull the Patient I/O module sideways, out of the frame. Patient I/O installation procedure Follow these steps to install the Patient I/O: 1. Align the Patient I/O with the opening and push it into its final position. 2. Connect the Power and USB cables (inside the BEP). 3. Install two fastening screws on the mounting bracket. 4. Install the BEP Cover.
Peripherals replacement Peripherals replacement DVD R/W drive replacement Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes and external I/O cabling. 4. Remove the Side Covers. 5. Remove the Top Cover. Remove the DVD drive Follow this procedure to remove the DVD drive: 1. Raise the Top Console to the highest level. 2.
Replacement Procedures 3. Connect the cables to the DVD drive. 4. Install the Covers. Black & White Digital Graphic Printer replacement Read and follow WARNING Energy Control and Power Lockout for Vivid E80/E90/E95. When servicing parts of the Ultrasound system where there is exposure to voltage greater than 30 volts: 1. Follow LOCK OUT/TAG OUT procedures. 2. Turn off the breaker. 3. Unplug the Ultrasound system. 4. Maintain control of the Ultrasound system power plug. 5.
Peripherals replacement 1. Slide the printer into the printer bracket until the face is flush with the Ultrasound system. 2. Tighten the printer bracket wing nut to secure the printer in the printer bracket. 3. Connect the cables to the back of the printer. 4. Replace the Left Side Cover. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Replacement Procedures Cables replacement TwinAx PCIe cable replacement The TwinAx PCIe cable connects the CRX board (via the main board) to the back end processor (BEP). Preparations When preparing for the replacement, you must perform the following steps: 1. Power down the Ultrasound system. 2. Disconnect the Mains Power Cable from the wall outlet. 3. Disconnect all probes. 4. Remove both the Left Side Cover and the Right Side Cover.
Cables replacement 3. Remove the TwinAx PCIe cable. Install the TwinAx PCIe cable Follow these steps to install the TwinAx PCIe cable: 1. Route the new TwinAx PCIe cable between the inside of the BEP and the inside of the FEP. 2. Connect the TwinAx PCIe cable to the connector on the BEP’s motherboard. CAUTION Be careful when performing the next step. The two locks on the connector for the PCIe cable are easy to break. If broken, you must replace the Main Board. 3.
Replacement Procedures THIS PAGE WAS INTENTIONALLY LEFT BLANK 8-114 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 9 Renewal Parts This chapter lists the renewal parts available for the Vivid E80/E90/E95. Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts List of Abbreviations Table 9-1: List of Abbreviations ABBREVIATION DESCRIPTION 3D Three Dimensional 4D Four Dimensional. 4D is the same as Three Dimensional + Realtime AFE Analog Front End ASSY Assembly AURORA Engineering name for Vivid E80/E90/E95. BEP Back End Processor cSound New Hardware platform for the high end Vivid ultrasound ecanner family.
List of Abbreviations Table 9-1: List of Abbreviations (Cont'd) ABBREVIATION DESCRIPTION INT Internal LCD Liquid Crystal Display MBD Motherboard OP Operating Panel PC Personal Computer (Back End Processor) PCIe PCI Express PS Power Supply PWA Printed Wire Assembly PWR Power QTY Quantity Used Per Vivid E80/E90/E95 RT3D Real Time Three Dimensional (Same as 4D) RX Receiver TX Transmitter TXPS Transmitter Power Supply.
Renewal Parts Software for Vivid E80/E90/E95 Table 9-2: Software ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200372 UFD with: 1 N N • System software • Application software • User manuals • Service manual 2. GC200372-10 Vivid E80 90 95 SW Appl SW v.201 r.42.0 - Service Edition 1 N Y 3. GC200372-09 Vivid E80 90 95 SW Appl SW v.201 r.38.0 - Service Edition 1 N Y 4. GC200372-08 Vivid E80 90 95 SW Appl SW v.201 r.32.
Covers and Bumpers Covers and Bumpers Table 9-3: Covers - Vivid E80/E90/E95 ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GA307022 Cover Front 1 N Y 2. GA307056 Cover Connector (Plate Connectors w/Guide) 1 N Y 3. GC200153 Covers Left Assy 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Table 9-3: Covers - Vivid E80/E90/E95 (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 4. GC200154 Covers Righ Assy 1 N Y 5. GC307072 Cover Top 1 N Y 6. GC307073 Cover Rear 1 N Y 7. GC307074 Cover Rear Door 1 N Y 8. GA307047 Cable Hook 2 N Y 9. GA307008 Bumper Rear 1 N Y 10. GA307025 Cover Filter Rear 1 N Y 11. GA200005 Bumper Footrest Assembly 1 N Y 9-6 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Covers and Bumpers Table 9-3: Covers - Vivid E80/E90/E95 (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 12. GA307029-3 Handle Rear Anthracite Metallic 1 N Y 13. 5267580-3 Storage drawer for 5 1-4 inch Drive Bay White Drawer 1 N Y 14. GA307233-3 Handle, Left Top Anthracite Metallic 1 N Y 15. GA307234-3 Handle, Left Lower Anthracite Metallic 1 N Y 16. GA307235-3 Handle, Right Top Anthracite Metallic 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Table 9-3: Covers - Vivid E80/E90/E95 (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 17. GA307236-3 Handle, Right Lower Anthracite Metallic 1 N Y 18. GC307075 Storage Shelf UI 1 N Y 19. GA307006 Bumper Left 1 N Y 20. GA307007 Bumper Right 1 N Y 21. GA200359 Cover Column Assy 1 N Y 22. GA307192 Cover Main Cable 1 N Y 9-8 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Top Console parts Top Console parts Main Monitor and LCD Arm parts Table 9-4: Main Monitor - Eizo-19 inch, wide ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. S5444781 LCD only 19 inch FRU 1 N Y 2. S5438354 Cover-Monitor_Rear FRU 1 N Y 3. 5447216-2 Monitor Service Cover-White 1 N Y 4. S5490514 Cover-Monitor Front FRU 1 N Y 5. 5490514-3 MONITOR FRONT COVER ASSY - Anthracite metallic 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Table 9-4: Main Monitor - Eizo-19 inch, wide (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 6. GC200365 Vivid 19in wide Eizo monitor with covers 1 N Y 7. 5957000-30 Ultrasound Global LCD Arm -30 version with cables and plate for 19in wide Eizo monitor 1 N Y Table 9-5: LCD Arm parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5957000-30 Ultrasound Global LCD Arm -30 version with cables and plate for 19in wide Eizo monitor 1 N Y 2.
Top Console parts Operating Panel (OP) parts Table 9-6: Operating Panel (OP) parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200111 Operating Panel Upper Aurora 1 N Y 2. GC200112 Operating Panel Lower Aurora 1 N Y 3. GC200155 Operating Panel Encoder Board 1 N Y 4. GC200247 Operating Panel Lower Switch Board with Elastomer 1 N Y 5. GC200214 Operating Panel Bezel Lower 1 N Y 6. GA200270 Button Frame, UI Assy 1 N Y 7. GA200605 Palm Rest Assembly 1 N Y 8.
Renewal Parts Alphanumeric (AN) Keyboard parts Table 9-7: Alphanumeric (AN) Keyboard parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GB200057-1 AN Keyboard, Universial 1 N N 2. GB200057-2 AN Keyboard, French 1 N N 3. GB200057-3 AN Keyboard, German 1 N N 4. GB200057-4 AN Keyboard, Spanish 1 N N 5. GB200057-5 AN Keyboard, Portuguese 1 N N 6. GB200057-6 AN Keyboard, Italian 1 N N 7. GB200057-7 AN Keyboard, Swedish 1 N N 8.
Top Console parts Speaker and Bulkhead parts Table 9-8: Speaker and Bulkhead parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200131 Loudspeaker Left Assembly 1 N Y 2. GC200132 Loudspeaker Right Assembly 1 N Y 3. GC200141 Bulkhead Board 2 1 N Y 4. GC307107 Bulkhead plate Aurora 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts XYZ parts Table 9-9: XYZ parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GA200039 Z-mechanism 1 N Y 2. GA200750 Drive Gear Snap Asm 1 N Y 3. GA200161 Park Lock 1 N Y 4. GA200952 XY Brake Mech Asm 1 N Y 5. GA200946 XY Mech 1 N N 6. 5440179-3 XYZ Motor Controller Module 1 N Y Replaces GA200994 when it becomes unavailable 7. GA200994 XYZ Motor Controller Module 1 N Y 8.
Main Console parts Main Console parts Table 9-10: Main Console parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200046 Fan Tray Assembly 1 N Y 2. GA307351 Filter Dust Rear 1 N N 3. GA307029-3 Handle Rear Anthracite Metallic 1 N Y 4. GC307076 Storage Tray Rear Handle 1 N Y 5. GC200060 Frame Targa 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Casters (wheels) parts Table 9-11: Casters (wheels) parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GA307888 Wheel cap for VE9 casters GA200245 and GA200246 4 N Y Two wheel caps per kit, one for each side of the caster. 2. GA200245 Caster Front 2 N N 3. GA200246 Caster, Rear 2 N N 4. GA200070 Pedal Mech 1 N N 5. GA200228 Rod Assy 1 N Y 6. GA307052-3 Cover Pedal Brake Onyx 1 N Y 7. GA307053-3 Cover Pedal Release Onyx 1 N Y 8.
Front End Processor (FEP) Card Rack parts Front End Processor (FEP) Card Rack parts Table 9-12: Card Rack parts (Front End Processor (FEP)) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GA200695 GRLY v2 - Relay board 1 N Y 2. GA200726-2 GTX-TLP192mkII 1 N Y (Transmitter board) 3. GA200726 GTX-TLP192 1 N Y 4. GC200002 CRX board 1 N Y 2 N Y 1 N Y 1 N Y (Receiver board) 5. GC200017 Circuit Board Part for Aurora Front Plane (Front Plane boards) 6.
Renewal Parts Back End Processor (BEP) parts Table 9-13: Back End Processor (BEP) parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200018S BEP Aurora spare part 1 N Y 2. GC200197 HDD Assembly for BEP Aurora 1 N Y 3. 066E8912 Graphic Card nVidia Quadro K2200 2 N Y 4. GC200157 PSU Board for BEP, Aurora 1 N Y 5. GC200195 IO Assembly BEP Aurora 1 N Y 9-18 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Main Power Supply Main Power Supply Table 9-14: Main Power Supply ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GA200730-5 Aurora Main Power Supply 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts I/O modules parts Table 9-15: I/O modules parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GB200010-2 Patient I/O 1 N N 9-20 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Peripherals for use with Vivid E80/E90/E95 Peripherals for use with Vivid E80/ E90/E95 DVD drive Table 9-16: DVD drive parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200105 DVD with brackets and cables 1 N Y Internal printer Table 9-17: Internal printer ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5555265 SONY UP-D898MD DIGITAL A6 BW PRINTER 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts External printers Table 9-18: External printers ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 066E2956 Color Video Printer UP-D25MD for Vivid E products 1 N Y 2. 066E3023 HP Color Printer 230V 1 N Y 1 N Y (HP Laser Jet Pro 400 color M451) 3. 066E3024 HP Color Printer 115V (HP Laser Jet Pro 400 color M451) Digital Video Stream Recorder (external) Table 9-19: Digital Video Stream Recorder (external) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1.
Peripherals for use with Vivid E80/E90/E95 3D Monitor - external Table 9-20: Sony 3D Monitor ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GB200210 Sony 3D Monitor Kit 1 N N 2. 066E8890 Sony 3D monitor LMD2451MT 1 N N 3. 066E8892 Optical Isolation Cable DVI 104 1 N N 4. 066E8894 Sony Display Stand SU-560 1 N N Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Mains power cables - Vivid E80/E90/ E95 Table 9-21: Mains power cables ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5323275 Argentina power cord and clip assembly 1 N Y 2. 5323129 MAINS POWER CABLE AUSTRALIA 1 N N H4000ZG 3. 5412975 Brazil Power Cord and Clip Assembly 1 N Y 4. 5148381-5 MAINS POWER CABLE CHINA 1 N N MAINS POWER CABLE DENMARK 1 N N MAINS POWER CABLE EUROPE 1 N N 1 N N H4000ZC 5. 5148381-8 H4000ZE 6.
Mains power cables - Vivid E80/E90/E95 Table 9-21: Mains power cables (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 10. 5148381-2 MAINS POWER CABLE JAPAN 1 N N MAINS POWER CABLE NORTH AMERICA 1 N N H4000ZK 11. 5148381 H4000ZA 12. 5426194 South Africa power cord and clip Assembly 1 N Y 13. 5148381-7 MAINS POWER CABLE SWITZERLAND 1 N N H4000ZL Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Internal Cables - Vivid E80/E90/E95 Table 9-22: Internal cables ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200143 Cable, TwinAx PCIe BEP-CRX for Aurora 1 N Y 2. GC200043 Cable, Power BEP and Motor Ctrl for Aurora 1 N Y 3. GA200536 Cable Doppler MBD- Rot. ADPT. Box 1 N Y 4. 5431110-2 Cable, Powered eSATA to 15-7 DVD, Extended length 1 N Y 5. GA200311 Cable, XYZ up-down 1 N Y 9-26 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Internal Cables - Vivid E80/E90/E95 Table 9-22: Internal cables (Cont'd) ITEM PART NUMBER DESCRIPTION QTY CRU FRU 6. GA200225 Cable, XY-Lock 1 N Y 7. 5194492-5 Cable, USB BEP to XYZ Motor Controller 1 N Y 8. GC200115 Main Cable Assembly, Aurora 1 N Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts ECG cables - Vivid E80/E90/E95 Table 9-23: ECG cables ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. FC200389 ECG CABLE SET 1 Y Y 1 Y Y Content: 2. 164L0025 • Cable • Cable ECG Nicolay • Adapter RCA male - BNC female • Adapter RCA female - 6 • Adapter RCA female - 3 Cable ECG MARQ. AHA/America 3. 164L0026 Cable ECG MARQ. IEC / EU+AS 1 Y Y 4. 164L0027 Leadwires ECG MARQ. 1 Y Y AHA / AMERICA 5. 164L0028 Leadwires ECG MARQ. IEC/ EU+AS 1 Y Y 6.
ECG cables - Vivid E80/E90/E95 Table 9-23: ECG cables ITEM PART NUMBER DESCRIPTION QTY CRU FRU 9. 2017004-003 ECG cable, neo, IEC 1 N N Multi-Link 3-lead ECG Care cable neonatal DIN, IEC (3.6 m/12ft) Used together with neonatal leads H45571RK Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Physio TX parts Table 9-24: Physio TX parts ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GB200036 PCG Microphone MA-300HDS with adapter. 1 Y Y 2. FC200658 Adapter for MA300 heart microphone 1 Y Y 9-30 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Probes for Vivid E80/E90/E95 Probes for Vivid E80/E90/E95 Phased Array Sector probes Table 9-25: Phased Array Sector probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5488470 4V-D 1 Y Y (Vivid E95 only) 2. 5446030 M5Sc-D 1 Y Y 3. 5499318 6S-D 1 Y Y 4. 5499322 12S-D 1 Y Y Linear Array probes Table 9-26: Linear Array probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5499510 9L-D 1 Y Y 2.
Renewal Parts Curved Array (Convex) probes Table 9-27: Curved Array (Convex) probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5428393 C1-6-D 1 Y Y 2. 5499605 C2-9-D 1 Y Y 3. 5499505 8C 1 Y Y 4. 5499592 iC5-9-D 1 Y Y Doppler probes Table 9-28: Doppler probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. TE100024 P2D (Pencil probe) 1 Y Y 2. TQ100002 P6D (Pencil probe) 1 Y Y 9-32 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Probes for Vivid E80/E90/E95 Transesophageal Phased Array probes Table 9-29: Transesophageal Phased Array probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. KN100107 6Tc 1 N Y 2. KN100120 6VT-D 1 N Y 3. KN100121 9T 1 N Y Intra-operative probes Table 9-30: Intra-operative probes ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. 5335525 L8-18i-D 1 Y Y Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Renewal Parts Options - Vivid E80/E90/E95 Table 9-31: Options ITEM PART NUMBER DESCRIPTION QTY CRU FRU 1. GC200105 DVD Drive with brackets and cables 1 N Y 2. 5380960-2 USB Footswitch 3 button 1 Y Y 9-34 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Chapter 10 Care and Maintenance Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Care and Maintenance Overview Periodic maintenance inspections It has been determined by engineering that your Vivid E80/E90/ E95 does not have any high wear components that fail with use, therefore Periodic Maintenance inspections are not mandatory. However, some customers’ Quality Assurance Programs may require additional tasks and or inspections at a different frequency than listed in this manual. 10-2 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Why do maintenance Why do maintenance Quality assurance In order to gain accreditation from organizations such as the American College of Radiology (USA), it is the customer’s responsibility to have a quality assurance program in place for each Ultrasound system. The program must be directed by a medical physicists, the supervising radiologist/physician or appropriate designee. Routine quality control testing must occur regularly.
Care and Maintenance Maintenance task schedule How often should maintenance tasks be performed? The Care and Maintenance task schedule specifies how often your Vivid E80/E90/E95 should be serviced and outlines items requiring special attention. NOTE: It is the customer’s responsibility to ensure the Vivid E80/E90/ E95 care and maintenance is performed as scheduled in order to retain its high level of safety, dependability and performance.
Maintenance task schedule Monthly Weekly Daily Service at Indicated Time QA Program Customer Care Schedule (Cont'd) Per Facilities Table 10-1: Notes Inspect Cables and Connectors • Clean Ultrasound system • Clean Monitor and Touch Panel • Inspect Wheels, Casters, brakes and Swivel Locks • Mobile Ultrasound system: Check Daily Check Operating Panel Movement • Mobile Ultrasound system: Check Daily Ultrasound system Leakage Current Checks • also after corrective maintenance Peripheral L
Care and Maintenance THIS PAGE WAS INTENTIONALLY LEFT BLANK 10-6 Vivid E80/E90/E95 – Service Manual GC091052 Rev.
Index A abbrevations, 9-2 acclimate time, 2-2 add printer, 3-35 adjust date and time, 3-28 alphanumeric keyboard configuration, 3-33 approved internal peripherals, 3-36 approved external peripherals, 3-36 approved internal peripherals, 3-36 B back end processor spare parts, 9-18 before installation (site preparations), 2-1 BEP spare parts, 9-18 bulkhead parts, 9-13 C cables ECG, 9-28 internal, 9-26 mains power, 9-24 card rack spare parts, 9-17 care and maintenance, 10-1 casters parts, 9-16 CE compliance,
power stability requirements, 2-6 power transients power transients, 2-6 site circuit breaker site circuit breaker, 2-5 site power outlets site power outlets, 2-5 specific requirements for the unit, 2-5 voltage drop-out voltage drop-out, 2-6 electrical safety, 1-14 electrical specification, 3-19 electromagnetic compatibility (EMC), 1-19 electromagnetic interference abatement, 2-8 prevention, 2-8 electrostatic discharge prevention, 1-20 EMC compliance, 1-19 electromagnetic compatibility, 1-19 what is EMC?, 1
LOTO lockout/tagout requirements, 1-17 M main console parts, 9-15 main monitor parts, 9-9 main power supply, 9-19 mains power cables, 9-24 maintenance task schedule, 10-4 manufacturer, 1-23 mass with monitor and peripherals, 3-18 mechanical safety, 1-11 model designations, 1-4 models covered by this manual, 1-2 N network setup requirements, 2-15 O omission and errors, i-16 OP parts, 9-11 operating panel parts, 9-11 operational and storage temperature for probes, 2-9 options, 9-34 overview of the ultrasou
site preparations, 2-1 sneaker net environment, 3-39 software, 9-4 overview, 5-2 software loading, 8-7 software option configuration, 3-37 installation, 3-37 speaker parts, loadspeaker parts, 9-13 specifications, 3-18 electrical specifications, 3-19 physical dimensions, 3-18 standard hazard icons, 1-6 statement certified electrical contractor statement, i-15 system specifications, 3-18 system manufacturer, 1-23 system requirements verification, 3-18 system setup, 3-1 dangerous procedures, 1-16 receiving an
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