Installation instructions

GEI-M1011A
Table of Contents
Subject
Page
I. General Information..........................................................................................................................................................3
A. How to Properly Use This Instruction Manual.............................................................................................................3
B. Safety Symbol Legend...............................................................................................................................................3
C. Safety Precautions......................................................................................................................................................4
D. Introduction...............................................................................................................................................................5
E. Description of Labels and Nameplates ........................................................................................................................5
F. Model and Serial Numbers .........................................................................................................................................5
II. Receiving, Handling and Storage.......................................................................................................................................5
A. Unpacking..................................................................................................................................................................6
III. Installation........................................................................................................................................................................6
A. Location and Mounting..............................................................................................................................................6
B. Pump and System Precautions ....................................................................................................................................6
C. Alignment of Solid Shaft Motors ................................................................................................................................7
D. Couplings for Hollow Shaft Motors ............................................................................................................................7
1. General ...............................................................................................................................................................7
2. Self-Release Couplings........................................................................................................................................7
3. Bolted Couplings.................................................................................................................................................8
4. Non-Reverse Couplings.......................................................................................................................................8
E. Power Supply and Connections...................................................................................................................................9
1. Wiring and Grounding.........................................................................................................................................9
2. Allowable Voltage and Frequency .....................................................................................................................10
3. Position of the Conduit Box...............................................................................................................................10
F. Lubrication...............................................................................................................................................................10
G. Water Cooling..........................................................................................................................................................10
1. Oil Cooling Coil Connections............................................................................................................................10
IV. Operation........................................................................................................................................................................11
A. Steps Prior to Initial Start-Up After a Long Idle Period .............................................................................................11
B. Initial Start...............................................................................................................................................................12
C. Jogging and Repeat Starts.........................................................................................................................................12
V. Maintenance ...................................................................................................................................................................12
A. General....................................................................................................................................................................12
B. General Cleanliness..................................................................................................................................................13
C. Coupling Maintenance..............................................................................................................................................13
D. Relubrication............................................................................................................................................................13
1. Oil Lubricated Bearings.....................................................................................................................................13
2. Grease Lubricated Bearings...............................................................................................................................14
E. End-Play Adjustment ...............................................................................................................................................15
1. General .............................................................................................................................................................15
2. Lower Thrust Bearings – 182-286 Frames, Grease Lubricated............................................................................15
3. Upper Ball Thrust Bearing – 324-5011 Frames, Oil Lubricated ..........................................................................15
4. End Play Adjustment – Spherical Roller Thrust Bearing.....................................................................................15
F. Bearing Replacement...............................................................................................................................................16
G. Oil Cooling Coil Maintenance ..................................................................................................................................16
H. Insulation and Winding Maintenance........................................................................................................................17
1. General .............................................................................................................................................................17
2. Vacuum and Compressed Air Cleaning..............................................................................................................17
3. Cleaning with Water and Detergent....................................................................................................................17
4. Cleaning with Solvents......................................................................................................................................17
5. Revarnishing Windings.....................................................................................................................................18
VI. Renewal Parts .................................................................................................................................................................18
VII. Trouble Shooting Chart ...................................................................................................................................................19
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