GE Oil & Gas Masoneilan* Products 12400 Series Digital Level Transmitter/Controller SIL2 Capability Ease of Use Seamless Integration
The Masoneilan* 12400 Series Digital Level Transmitter/ Controller from GE Oil & Gas marks a significant evolution in process control. The SIL2-capable 12400 Series advanced design reduces complexity, saving you time and money, and delivering precise performance.
Overview With a combination of features such as smart filtering, HART® communication protocol compatibility and an optional 4-20 mA analog output signal, GE’s Masoneilan 12400 Series transmitter/controller offers exceptional process control for a wide range of applications - even severe service. Easy to install and operate, it is the first torque tube-type level instrument that integrates level transmitter and switch functions in a single device.
Key Benefits Ease of Use While the Masoneilan 12400 series transmitter/controller offers powerful measurement functionality, it delivers efficiency for simplified ownership and operations. Easy Installation Local and remote installation are available via three explosion-proof pushbuttons or the HART® communication protocol, and the 12400 Series transmitter can be calibrated with or without fluid, including fluid with an unknown specific gravity.
Key Benefits Cost-Effective The 12400 Series instrument saves money, time and other valuable resources through its advanced functionality, reliability and scalability. Streamlined Functionality This is the first level instrument to offer integrated level transmitter, controller and switch functions in a single device eliminating the need for additional switches.
Seamless Integration Control System Third Party Asset Management ValVue Suite Open Technologies eDDL DTM Plug-In Application Snap-On Application Conventional I/O Wireless Field Calibrators with HART® GE’s DPI620 Series Calibrator HART® Handheld Communicator GE’s Masoneilan Valscope-PRO* GE’s Masoneilan ValVue* standalone 6 | GE Oil & Gas
Open Technology The 12400 Series digital level instruments can be integrated with a broad range of controllers, control systems and software available in the industry.
SIL 2 Capability for Enhanced Safety The 12400 Series transmitter, SIL2-certified in accordance with IEC61508 per EXIDA, is suitable for use in safety instrumented functions. Complete Safety Function: From Displacer Up to Analog Output Signal The safety function of the 12400 Series transmitter is not limited to the instrument head but also includes all measurement components.
Electrical Implementation Main 4-20 mA Level Variable (Transmitter) or Controller Output (Controller) Analog Output HART® With HART® Data Second 4-20mA Level Variable Low Level Alarm High Level Alarm Analog Output Digital Output Conventional Feedback Digital Output Each discrete contact is configurable for normal open or closed action and with several possible triggers.
General Data Instrument User Interface: Level Controller: • • • • • • • • • • Handheld Communicator Pushbuttons operation with digital display ValVue software ValVue AMS* snap-on ValVue PRM* plug-in DTM though any FDT/DTM compatible host P, I , D ...
General Data Operating Limits Ambient Temperature Limits: Specific Gravity Range: • Standard Operating range: -40°C to +80°C (-40°F to +176°F) • Extended Operating range: -50°C to +85°C (-58°F to +185°F) - For devices installed in hazardous area, temperature limits depend on the marking. - LCD display may not be readable below -15°C (+5°F) - Beyond standard operating range, performance may be affected by the temperature shift.
Numbering System a Series Identification 12abc - de Mode 4. SIL-certified(1), HART® communication protocol, LCD display and push buttons b Action 1. Controller with adjustable switches and second 4-20 mA analog output signal: AO_1, AO_2, DO_1, DO_2 2. Transmitter: AO_1 3. Transmitter with adjustable switches and second 4-20 mA analog output signal: AO_1, AO_2, DO_1, DO_2 c Mounting 0. Top and bottom 1. Top and bottom 2. Side and side 3. Top vessel 4.
Hazardous Location Protection ATEX & IECEx Approvals (94/9/EC Directive) FM and FMc Approvals (Factory Mutual and Factory Mutual Canada) Explosion proof Explosion proof • II 2 G/D Ex d IIC T6, T5 or T4 Gb Ex tb IIIC T85°C, T100°C or T135°C Db IP66/IP67 • Class I ; Division 1 & 2 Groups B, C, D T6 or T5 Intrinsic safety Dust-ignition proof • II 1 G/D Ex ia IIC T6, T5 or T4 Ga Ex ia IIIC T85°C, T100°C or T135°C Da IP 66/67 • Class II & III ; Division 1 & 2 Groups E, F, G
Mounting In case of internal mounting, the instrument has no displacer chamber; the mechanism chamber flange is bolted directly on the vessel flange. In case of liquid turbulence, it is recommended that the displacer is isolated with a damping chamber to prevent oscillations.
Orientation Models: 12402, 12405, 12406, 12407, 12408 & 12409 Right hand instrument mounting Left hand instrument mounting Note: Unless otherwise specified, the case will be position 1 left-mounted Weight (lbs) Model 12400 12401 12409 12402 12405 12408 12406 12407 12403 12404 356mm 14’’ 79 90 112 121 110 119 110 121 88 88 Models: ANSI 600 and PN 100 610mm 24’’ 90 101 123 132 121 130 121 132 88 88 813mm 32’’ 90 101 123 132 121 130 121 132 88 88 1219mm 48’’ 101 112 135 143 132 141 132 143 88 88 Level
Materials of Construction Instrument cover 17 Instrument case 16 Studs 14 Nuts 15 Torque tube flanges 10 3 Mechanism chamber upper flange 2 Mechanism chamber 12 Torque rod 5 Displacer hanger 9 Torque tube housing 7 Torque arm 6 Extension rod 8 Torque tube 11 Torque tube knife 4 Displacer 1 Displacer chamber 16 | GE Oil & Gas
Materials of Construction Standard Constructions Description Carbon Steel Stainless Steel 1 2 Displacer chamber (tube) ASTM A 106 Gr B (300/600 lbs) / 1.0425 EN 10216-2 (900/1500 lbs) ASTM A 312 Ty 316 / 1.4401 EN Mechanism chamber ASTM A 216 Gr WCC / 1.0625 EN 10213-2 ASTM A 351 Gr CF8M / 1.4408 EN 10213 3 Mechanism chamber upper flange Flanged: ASTM A 216 Gr WCC / 1.0625 EN 10213-2 Others: ASTM A 105 / 1.0481 EN 10273 Flanged: ASTM A 351 Gr CF8M / 1.4408 EN 10213 Others: 1.
Dimensions / mm (inches) Models: 12400, 12401, 12409, 12402, 12405 & 12408, ANSI 300-600 and PN 50-100 33 (1.3) 192 (7.5) 192 (7.5) 12400 FF mm inch 569 22 823 32 1026 40 1432 56 1737 68 2042 80 2347 92 2652 104 3261 128 149 (5.8) 12400 FF MR 33 (1.3) Mid range 192 (7.5) MR mm inch 239 9 366 14 467 18 670 26 823 32 975 38 1128 44 1280 50 1585 62 RANGE 84 (3.
Dimensions / mm (inches) Models: 12406, 12407, 12403 & 12404, ANSI 150-600 and PN 50-100 192 (7.5) 33 (1.3) 3/4’’ NPT VENT PLUG 12406 FF MR mm inch mm inch 418 16 178 7 673 26 305 12 876 34 406 16 1282 50 610 24 1587 62 762 30 1892 74 914 36 2196 86 1067 42 2501 98 1219 48 3111 122 1524 60 149 (5.8) 369 (14.5) 12406 MR FF Mid range 33 (1.
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