D GB 6 7 8 9 10 11 12 13 1 2 3 4 F 5 E I Ru GEA Bock Compressor HG22P 09637-11.
About these instructions Read these instructions before assembly and before using the compressor. This will avoid misunderstandings and prevent damage. Improper assembly and use of the compressor can result in serious or fatal injury. Observe the safety instructions contained in these instructions. These instructions must be passed onto the end customer along with the unit in which the compressor is installed.
09637-11.2014-DGbFEIRu Contents 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 7 7.1 7.2 7.3 7.4 7.5 7.
1| Safety 1.1 Identification of safety instructions: DANGER! D Indicates a dangerous situation which, if not avoided, will cause immediate fatal or serious injury. WARNING! Indicates a dangerous situation which, if not avoided, may cause fatal or serious injury. CAUTION! Indicates a dangerous situation which, if not avoided, may cause fairly severe or minor injury. ATTENTION! Indicates a situation which, if not avoided, may cause property damage.
1| Safety 1.4 Intended use These assembly instructions describe the standard version of the HG22P manufactured by GEA Bock. The compressor is intended for use in refrigeration systems in compliance with the limits of application. Only the refrigerant specified in these instructions may be used.
2| Product description 2.1 Short description • Semi-hermetic two-cylinder reciprocating compressor with oil pump lubrication. • Suction gas cooled drive motor. Transport eyelet Valve plate 6 D Oil pump 1 2 3 4 7 8 9 10 11 12 13 Name plate 5 GB Oil sight glass F E Fig. 1 I Ru Cylinder cover Terminal box Discharge shut-off valve Suction shut-off valve Motor section Fig. 2 Dimension and connection values can be found in Chapter 9 6 09637-11.
2| Product description Typschild (Beispiel) 2.2 Name plate (example) GEA Bock GmbH 72636 Frickenhausen, Germany 1 2 3 4 5 1 21 32 43 54 5 6 7 8 9 10 11 12 13 HGX22P/190-4 AS35830A001 SE 55 Fig. 3 Typbezeichnung Type designation Maschinennummer Machine number maximaler Betriebsstrom maximum operating current Anlaufstrom (Rotor blockiert) Starting current (rotor blocked) ND (LP): max. zulässiger Stillstandsdruck ND (LP):Saugseite max.
3| Areas of application 3.1 Refrigerants • HFKW / HFC: • (H)FCKW / (H)CFC: R134a, R404A/R507, R407C R22 3.2 Oil charge The compressors are filled at the factory with the following oil type: - for R134a, R404A/R507, R407C FUCHS Reniso Triton SE 55 - for R22 FUCHS Reniso SP 46 Compressors with ester oil charge (FUCHS Reniso Triton SE 55) are marked with an X in the type designation (e.g. HGX22P/190-4). INFO! For refilling, we recommend the above oil types.
R134a Fig. 5 R407C D GB F Fig. 6 E I Unlimited application range Ru Supplementary cooling or reduced suction gas temperature Supplementary cooling and reduced suction gas temperature R404A/R507 Motor version S (more powerful motor) Evaporation temperature (°C) Condensing temperature (°C) Fig. 7 Suction gas superheat (K) 09637-11.2014-DGbFEIRu Suction gas temperature (°C) R22 Max.
ung 4| Compressor assembly INFO! New compressors are factory-filled with inert gas (3 bar nitrogen). Leave this service charge in the compressor for as long as possible and prevent the ingress of air. Check the compressor for transport damage before starting any work. 4.1 Storage and transport Fig. 9 ? Storage at (-30°C) - (+70°C), maximum permissible relative humidity 10% - 95%, no condensation Do not store in a corrosive, dusty, vaporous atmosphere or in a combustible environment.
4| Compressor assembly 4.4 Pipes Pipes and system components must be clean and dry inside and free of scale, swarf and layers of rust and phosphate. Only use air-tight parts. Lay pipes correctly. Suitable vibration compensators must be provided to prevent pipes being cracked and broken by severe vibrations. Ensure a proper oil return. Keep pressure losses to an absolute minimum. 4.
4| Compressor assembly 4.6 Operating the shut-off valves Before opening or closing the shut-off valve, release the valve spindle seal by approx. ¼ of a turn counter-clockwise. After activating the shut-off valve, re-tighten the adjustable valve spindle seal clockwise. Tighten Release Valve spindle seal Fig. 17 Fig. 16 4.
5| Electrical connection 5 Electrical connection DANGER! High voltage! Risk of electric shock! Only carry out work when the electrical system is disconnected from the power supply! INFO! onnect the compressor motor in accordance with the circuit diagram C (see inside of terminal box). Use suitable cable entry point of the correct protection type (see name plate) for routing cables into the terminal box. Insert the strain reliefs and prevent chafe marks on the cables.
5.
D A1 Alarm Motor protection A2 Overheating R1, R2 A3 Alarm high pressure XSS Terminal strip in the external switch cabinet GB F E I Ru 09637-11.
5| Electrical connection 5.4 Start unloader To avoid current peaks during the starting phase we recommend using the GEA Bock-ESS soft starting device (Electronic Soft Start). Refer to "Accessories" for further information. 5.5 Electronic trigger unit MP 10 The compressor motor is fitted with cold conductor temperature sensors (PTC) connected to the electronic trigger unit MP 10 in the terminal box. Readiness to operate is signalled by the H3 LED (green) after the power supply is applied.
5| Electrical connection 5.
6| Commissioning 6.1 Preparations for start-up INFO! In order to protect the compressor against inadmissible operating conditions, high-pressure and low-pressure pressostats controls are mandatory on the installation side. The compressor has undergone trials in the factory and all functions have been tested. There are therefore no special running-in instructions. Check the compressor for transport damage! 6.
6| Commissioning 6.5 Refrigerant charge CAUTION! Wear personal protective clothing such as goggles and protective gloves! Make sure that the suction and pressure line shut-off valves are open. With the compressor switched off, add the liquid refrigerant directly to the condenser or receiver, breaking the vacuum.
6| Commissioning 6.8 Connection of oil level regulator The connection "O" is provided for installing an oil level regulator. A corresponding adapter must be obtained from the trade. 7| Maintenance 7.1 Preparation WARNING! Before starting any work on the compressor: Switch off the compressor and secure it to prevent a restart. Relieve compressor of system pressure. Prevent air from infiltrating the system! After maintenance has been performed: Connect safety switch.
7| Maintenance 7.4 Accessories Available accessories can be found on the Internet at www.gea.com 7.5 Extract from the lubricants table The oil type filled as standard in the factory is marked on the name plate . This oil type should be used as a preference. Alternatives are stated in the extract from our lubricants table below. Refrigerants GEA Bock standard oil types Recommended alternatives HFC (e.g.
13,7 / 16,4 HG22P/160-4 16,5 / 19,8 16,5 / 19,8 HG22P/190-4 HG22P/190-4 S 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz 265-290 V ∆ / 440-480 V Y - 3 - 60 Hz 16,1 / 9,3 13,3 / 7,7 21,8 / 7,4 10,5 / 6,0 10,9 / 6,3 5,7 4,6 4,4 3,5 3,7 3,2 kW A 9,7 / 5,6 2 Max. power consumption Max. Operating current 2 ∆/Y 09637-11.2014-DGbFEIRu 1 Tolerance (± 10%) relative to the mean value of the voltage range. Other voltages and types of current on request. 2 - The specifications for max.
5 6 7 9| Dimensions and6 connections 5 7 DV 09637-11.2014-DGbFEIRu Revisionsdurchlauf: 1 Revisionsdurchlauf: 1 l k k j i ca.310 264 115 O,K H,D1 J O,K 4x 12 J 198 4x 12 ca.240 E 115 30 B,L B E F ca.5 198 F M10 Schwingungsdämpfer Vibration absorbers M10 40 Massenschwerp 4x of gravity 12 Centre Centre de gravit Amortisseurs de vibration Massenschwerpunkt Centre of gravity 198 40 Centre de gravité Anschlüsse Connections ca.
10| Declaration of conformity and installation DECLARATION OF CONFORMITY CE 03 for using the compressors within the European Union (in accordance with Low Voltage Directive 2006/95/EC) We hereby declare that the following refrigerating compressors Product designation: HG22P comply with the Low Voltage Directive 2006/95/EC.
11| Service Dear customer, GEA Bock compressors are top-quality, reliable and service-friendly quality products. If you have any questions about installation, operation and accessories, please contact our technical service or specialist wholesaler and/or our representative. The GEA Bock service team can be contacted by phone with a toll-free hotline 00 800 / 800 000 88 or via e-mail: refrigeration@gea.com Yours faithfully GEA Bock GmbH Benzstraße 7 72636 Frickenhausen Germany D GB F E I 09637-11.
We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 index. D GB F E I GEA Bock GmbH Benzstraße 7, 72636 Frickenhausen, Germany Telephone: +49 7022 9454-0, Fax: +49 7022 9454-137 refrigeration@gea.com, www.gea.
