Petol Hydra-Tork U115H (Standard Base) Operating Manual Gearench P.O. Box 192 4450 South Highway 6 Clifton, Texas 76634 Phone: (254) 675-8651 Fax: (254) 675-6100 © 2005 by GEARENCH.
Table of Contents PETOL U115H HYDRA-TORK DESCRIPTION ............................................................................................3 WARRANTY........................................................................................................................................................4 SAFE PRACTICES AND PROCEDURES........................................................................................................6 RESPONSIBILITY .....................................................
Petol U115H Hydra-Tork Description The U115H Petol Hydra-Tork unit was designed for making up and breaking out down hole tools. It is rated for operation on 2" to 8" diameters with a maximum working load of 14,000 ft-lbs. The Petol Pull down Visetong and Petol Tongvise are adjusted to the different O.D.'s within their range by pulling the Petol Special Chain through the jaw and engaging a cam lock lever. No addition or removal of chain sections is required.
Warranty What Is Covered Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and workmanship. How Long Coverage Lasts This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool becomes unusable for reasons other than defects in workmanship or material. How Can You Get Warranty Service To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas. GEARENCH · 4450 South Highway 6 · P.O.
Forum Selection Clause Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the tool, or arising out of the terms of this warranty, except in such forum.
Safe Practices and Procedures Responsibility "It is the responsibility of the employer to train the employee in the proper selection and usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In many instances, injury results because it is assumed that anybody knows how to use common hand tools. Observations and the record show that this is not the case.
Safe Practices (Source: The National Safety Council) Failure to observe one or more of the following five safe practices accounts for most hand and powered tool accidents: 1. 2. 3. 4. 5. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES SELECT THE RIGHT TOOL FOR THE JOB KEEP TOOLS IN GOOD CONDITION USE TOOLS CORRECTLY KEEP TOOLS IN A SAFE PLACE Safety Goggles must always be worn by persons in any area where hand and powered tools are being used.
Safety Sources and Publications In the interest of Safety the following sources of Safety information is furnished: The Hand Tools Institute (HTI) 25 North Broadway Tarrytown, New York 10591 (914) 332-0040 www.hti.org The National Safety Council (NSC) 1121 Spring Lake Drive Itasca, Illinois 60143-3201 (630) 285-1121 www.nsc.
Tong and Vise Chain Inspection The service life of leaf chains can be altered by a variety of adverse operating conditions. The following information discusses the most important of these conditions for consideration when operating or scheduling replacement of leaf chain systems. Overloading / Shock Loads / Side Loading Attempting to "inch loads which are beyond the rated capacity of the tool.
These conditions, when coupled with normal chain wear and inherent residual stress (normally in the chain as constructed), can result in environmentally assisted failure. It is impossible to predict chain life under complex conditions, as the degree of hostility and its effects are dependent on many variables such as temperature, time of exposure, concentration of corrosive atmosphere or medium, degree of abrasive wear, etc..
Periodic Inspection List for Petol Special Chain 1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE INSPECTED FOR SERVICEABILITY AND LUBRICATION. 2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND INTERCHANGEABILITY.
Safety Precautions 1. Always wear safety goggles to protect eyes. 2. Select the right tool for the job. 3. Keep tools in good condition. 4. Use tools correctly. 5. Keep tools in a safe place. 6. Wear protective clothing, gloves and safety shoes as appropriate. 7. Use lengths of assembled chain. Do not build lengths from individual components. 8. Do not attempt to rework damaged chain by replacing only the components obviously faulty. The entire chain may be compromised and should be discarded. 9.
Installation Location The Petol Hydra-Tork Unit should be located in an area with adequate room to work the down hole tools. The unit may be located indoors or outdoors upon solid level ground or a finished shop floor. No special foundation is required. Setup Locate the hydraulic console in a convenient location and connect the hoses to the hydraulic cylinder.
Operation Controls The operating controls are shown on Figures 1 and 2 on page 16. The disconnect switch is used to disconnect electrical power to the controls. When this switch is on, the motor may be started. The POWER ON switch will start the hydraulic pump motor. It contains an indicator light to show that the motor is on. The POWER OFF switch is used to stop the motor. The FILTER indicator light is used to monitor the hydraulic filter.
TORQUE-PRESSURE CONVERSION TORQUE (ft-lbs) 0 PRESSURE (psig) 0 TORQUE (ft-lbs) 3,600 PRESSURE (psig) 480 100 15 3,800 510 200 30 4,000 540 300 40 4,500 600 400 55 5,000 670 500 70 5,500 740 600 80 6,000 800 700 95 6,500 870 800 110 7,000 940 900 120 7,500 1,000 1,000 135 8,000 1,070 1,200 160 8,500 1,140 1,400 190 9,000 1,210 1,600 215 9,500 1,270 1,800 240 10,000 1,340 2,000 270 10,500 1,410 2,200 295 11,000 1,470 2,400 320 11,500 1,54
Loading To load the down hole tool in the unit, slide the vise left or right as needed. Adjust the veesaddle to support the tool when set into the vise. Set the tool into the vise. Position the tong for make up or break out as needed and set the tong onto the tool. Adjust the vise and tong as described and latch the vise chain and tong chain. CAUTION: The vee-saddles must be used to support the tool while torquing.
Parts List The following drawings, diagrams, and parts lists describe all parts which may be needed as replacement items. Where appropriate, standard industrial, electrical, and hydraulic components have been used. Should a standard industrial item need replacing, the item may be purchased locally. To assist you in obtaining parts, the OEM component manufacturer and model numbers are shown on the parts list. Of course, all replacement parts will be supplied by GEARENCH if you prefer to order from us.
Final Assembly Parts List Item Qty Part Number Description Notes 1 1 UHBASE-115H-01 Base Assembly 2 1 UHCN-115H-000 Console Assembly see pages 22 through 30 3 1 UHCY-115H-0 Cylinder Assembly see pages 31 and 32 4 1 UHVSA-115H Vee Saddle Assembly see pages 33 and 34 5 1 TVA115H Vise Assembly see pages 35 and 36 6 1 VTDA115H Tong Assembly see pages 37 and 38 7 2 151-45-25T Chain Assembly 2 - 8" diameter, see page 39 8 1 UVS-1-12-12 Vise Slide 22
Console Assembly Parts List (UHCN-115H-000) Item Qty Part Number Description Make/Model Notes 1 1 UHCH-115H-000 Hydraulic Schematic see pages 24 and 25 2 1 UHCN-P1-000 Control Panel see pages 26 and 27 3 1 UHCN-P2-000 Main Electrical Panel see pages 28 through 30 -------- Hydraulic Oil 15 20 gal Chevron AW-ISO46 24 or equal
Hydraulic Schematic Parts List Item 1 Qty Part Number Description Make/Model 1 UHCH-P02 Pump Oilgear Notes PVW-06-LSAY-HNNN- 729B 2 1 UHCH-M07 Motor Baldor or equal CM3611T 3 1 UHCH-M08 Motor Coupling Magnaloy or equal M20010408 4 1 UHCH-M03 Pump Coupling Magnaloy or equal M20002406 5 1 UHCH-M04 Coupling Insert Magnaloy or equal M270N 6 1 UHCH-M09 Motor-Pump Adapter Magnaloy or equal M182472A(4A) 7 1 UHCH-V10 Valve Manifold Sun or equal VSM 8 1 UHCH-V02 Press
Control Panel Parts List Item 1 Qty 1 Part Number Description UHCE-S1 Push Button Switch Make/Model Notes Allen-Bradley 800MB-CQ24GA 2 1 UHCE-S2 Push Button Switch Allen-Bradley 800MB-CB6D2 3 2 UHCE-S3 Push Button Switch Allen-Bradley 800MB-CA9B 4 1 UHCE-L1 Pilot Light Allen-Bradley 800MB-CQ24R 5 6 2 2 UHCE-W23 UHCE-W25 3/4" x 45° Liquid-Tight Thomas & Betts Conduit Connector 5243 3/4" Conduit Sealing Ring Thomas & Betts 5263 7 1.
Main Electrical Panel Parts List Item Qty 1A 1 Part Number Description UHCE-S7 Disconnect Switch Make/Model Notes Allen-Bradley 194R-NJ030P34ER1 1B 3 UHCE-F4 Fuse (208-240V) Bussman or equal LPJ-30 1B 3 UHCE-F5 Fuse (460V) Bussman or equal LPJ-25 2A 1 UHCE-X3 Control Transformer Acme TA-2-81326 2B 1 UHCE-X2 Transformer Fuse Kit Acme PL-112601 2C 1 UHCE-F7 Fuse Bussman or equal FNM-20 3A 1 UHCE-M2 Motor Starter Allen-Bradley 509-COJ 3B 3 UHCE-H3 Heater Element (2
6B 1 UHCE-W09 Jumper Bridge (10 pole) Allen-Bradley 1492-N68 6C 2 UHCE-W10 End Anchor Allen-Bradley 1492-N76 6D 1 UHCE-W11 End Barrier Allen-Bradley 1492-N50 6E 1 UHCE-W12 DIN Mounting Rail Allen-Bradley 199-DR1 6F 9 UHCE-W13 Separation Plate Allen-Bradley 1492-N73 7A 1 UHCE-W15 Wiring Duct Hoffman or equal A-100100WH 7B 1 UHCE-W16 Wiring Duct Cover Hoffman A-100CWH 31 or equal
Cylinder Assembly Parts List Item 1 Qty 1 Part Number Description Make/Model UHCY-115H-0 Cylinder Vickers/Aeroquip TG10E4GB1FA12000 2 1 UHCY-115H-RE Cylinder Rod Eye Vickers/Aeroquip S-660 3 1 UHCY-115H-EB Eye Bracket 4 2 -------- Hose Assembly SAE100R2AT 1/2” x 10ft x 1/2”NPT 33 Notes
Vee Saddle Assembly Parts List (UHVSA-115H) Item Qty Part Number Description 1 1 UHVSB-115H Vee Saddle Slide 2 1 UHVSH-115H Vee Saddle Head 3 2 UHVSN-115H Vee Saddle Nut Notes 34
Vise Assembly Parts List Item Qty Part Number Description Notes 1 1 TVB115H Base 2 1 TVJ115H Jaw 3 4 HI04D Diamond Point Insert 4 4 HP903 Insert Key 5 4 HS20S Insert Key Spring 6 1 TVP115 Pawl 7 1 TVL116 Pawl Latch 8 1 HP297 Pawl Latch Pin 9 1 HP026 Pawl Latch Rivet 10 1 HS25 Pawl Latch Spring 11 1 HP274 Base Pin 12 1 HP292 Jaw Pin w/ Kiliprings 13 2 HXRR125 Jaw Pin Klipring Only 35
Tong Assembly Parts List 36
Tong Assembly Parts List Item Qty Part Number Description Notes 1 1 UVTDH115H Handle 2 1 HP356 Handle Pin 3 1 TVJ115H Jaw 4A 2 HI04D Diamond Point Insert 4B 2 HI04B Blank Insert 5 4 HP903 Insert Key 6 4 HS20S Insert Key Spring 7 1 TVP115 Pawl 8 1 TVL116 Pawl Latch 9 1 HP297 Pawl Latch Pin 10 1 HP026 Pawl Latch Rivet 11 1 HS25 Pawl Latch Spring 12 1 HP292 Jaw Pin w/ Kliprings 13 2 HXRR125 Jaw Pin Klipring Only 37
Petol Special Chain Parts List Item Qty Part Number Description 1 As Req'd 151-45-02 Special Chain Only 2 As Req'd 151-45-05 Special Chain Only 3 As Req'd 151-45-07 Special Chain Only Notes 4 1 HV07-45 Chain Screw 5 1 HN05 Chain Screw Nut 6 1 HP236 Chain Screw Pin 7 1 HP951 Chain Screw Nut Lever 8 1 HD2-45 Chain Handle 9 1 HP280 Chain Handle Pin w/ Cotter HP034 Chain Rivet 10 As Req'd 38
