Petol Hydra-Tork U118-000-G (Standard Base) Operating Manual Gearench P.O. Box 192 4450 South Highway 6 Clifton, Texas 76634 Phone: (254) 675-8651 Fax: (254) 675-6100 © 2005 by GEARENCH.
Table of Contents PETOL U118-000-G HYDRA-TORK DESCRIPTION ...................................................................................3 WARRANTY........................................................................................................................................................4 SAFE PRACTICES AND PROCEDURES........................................................................................................6 RESPONSIBILITY .........................................................
Petol U118-000-G Hydra-Tork Description The U118 Petol Hydra-Tork unit was designed for making up and breaking out downhole tools. It is rated for operation on 4" to 24" diameters with a maximum working load of 90,000 ft-lbs. The Petol Pulldown Visetong and Petol Tongvise are adjusted to the different O.D.'s within their range by pulling the Petol Special Chain through the jaw and engaging a cam lock lever. No addition or removal of chain sections is required.
Warranty What Is Covered Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and workmanship. How Long Coverage Lasts This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool becomes unusable for reasons other than defects in workmanship or material. How Can You Get Warranty Service To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas. GEARENCH · 4450 South Highway 6 · P.O.
Forum Selection Clause Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the tool, or arising out of the terms of this warranty, except in such forum.
Safe Practices and Procedures Responsibility "It is the responsibility of the employer to train the employee in the proper selection and usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In many instances, injury results because it is assumed that anybody knows how to use common hand tools. Observations and the record show that this is not the case.
Safe Practices (Source: The National Safety Council) Failure to observe one or more of the following five safe practices accounts for most hand and powered tool accidents: 1. 2. 3. 4. 5. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES SELECT THE RIGHT TOOL FOR THE JOB KEEP TOOLS IN GOOD CONDITION USE TOOLS CORRECTLY KEEP TOOLS IN A SAFE PLACE Safety goggles must always be worn by persons in any area where hand and powered tools are being used.
Safety Sources and Publications In the interest of Safety the following sources of Safety information is furnished: The Hand Tools Institute (HTI) 25 North Broadway Tarrytown, New York 10591 (914) 332-0040 www.hti.org The National Safety Council (NSC) 1121 Spring Lake Drive Itasca, Illinois 60143-3201 (630) 285-1121 www.nsc.
Tong and Vise Chain Inspection The service life of leaf chains can be altered by a variety of adverse operating conditions. The following information discusses the most important of these conditions for consideration when operating or scheduling replacement of leaf chain systems. Overloading / Shock Loads / Side Loading Attempting to "inch loads which are beyond the rated capacity of the tool.
These conditions, when coupled with normal chain wear and inherent residual stress (normally in the chain as constructed), can result in envionmentally assisted failure. It is impossible to predict chain life under complex conditions, as the degree of hostility and its effects are dependent on many variables such as temperarure, time of exposure, concentration of corrosive atmosphere or medium, degree of abrasive wear, etc..
Periodic Inspection List for Petol Special Chain 1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE INSPECTED FOR SERVICEABILITY AND LUBRICATION. 2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND INTERCHANGEABILITY.
Safety Precautions 1. Always wear safety goggles to protect eyes. 2. Select the right tool for the job. 3. Keep tools in good condition. 4. Use tools correctly. 5. Keep tools in a safe place. 6. Wear protective clothing, gloves and safety shoes as appropriate. 7. Use lengths of assembled chain. Do not build lengths from individual components. 8. Do not attempt to rework damaged chain by replacing only the components obviously faulty. The entire chain may be compromised and should be discarded. 9.
Installation Location The Petol Hydra-Tork Unit should be located in an area with adequate room to work the downhole tools. The unit may be located indoors or outdoors upon solid level ground or a finished shop floor. No special foundation is required. Setup Locate the hydraulic console in a convenient location and connect the hoses to the hydraulic cylinder. Startup Check that the engine has the appropriate amounts of lubricating oil and gasoline prior to starting.
Operation Controls The operating controls are shown on Figures 1 and 2 on page 16. The engine on-off switch is used to allow starting of the engine and to turn off the engine. The engine start switch (located under the gasoling tank) is used to start the engine. The engine is started by a 12 volt battery located under the main portion of the console. The throttle control lever is used to adjust the engine speed. It is recommended that the engine operate at full speed during operation.
Vise and Tong Adjustment Release the cam lock on the tong and vise by depressing the cam lever and moving the pawl to the unlocked position (see figure 3 on page 18). Slide the chain through the tong or vise as needed to latch the chain screw nut into the jaw. Move the pawl lever to the locked position and release the cam lever. Check that the cam lever is latched. Tighten the chain screw nut on the vise until hand tight.
TORQUE-PRESSURE CONVERSION TORQUE (ft-lbs) 0 PRESSURE (psig) 0 TORQUE (ft-lbs) 16,000 PRESSURE (psig) 500 2,000 65 17,000 535 2,500 80 18,000 565 3,000 95 19,000 595 3,500 110 20,000 625 4,000 125 21,000 660 4,500 140 22,000 690 5,000 155 23,000 720 5,500 175 24,000 750 6,000 190 25,000 785 6,500 205 30,000 940 7,000 220 35,000 1,095 7,500 235 40,000 1,255 8,000 250 45,000 1,410 8,500 265 50,000 1,565 9,000 280 55,000 1,725 9,500 300 60,000
Vise and Tong Adjustment Release the cam lock on the tong and vise by depressing the cam lever and moving the pawl to the unlocked position (see figure 3 on page 18). Slide the chain through the tong or vise as needed to latch the chain screw nut into the jaw. Move the pawl lever to the locked position and release the cam lever. Check that the cam lever is latched. Tighten the chain screw nut on the vise until hand tight.
Parts List The following drawings, diagrams, and parts lists describe all parts which may be needed as replacement items. Where appropriate, standard industrial, electrical, and hydraulic components have been used. Should a standard industrial item need replacing, the item may be purchased locally. To assist you in obtaining parts, the OEM component manufacturer and model numbers are shown on the parts list. Of course, all replacement parts will be supplied by GEARENCH if you prefer to order from us.
Final Assembly Parts List Item Qty Part Number Description Notes 1 1 UHBASE-118-01 Base Assembly 2 1 UHCN-118-000G Console Assembly see pages 24 through 27 3 1 UHCY-118-0 Cylinder Assembly see pages 28 and 29 4 1 UHVSA-118 Vee Saddle Assembly see page 30 5 1 TVA118 Vise Assembly see page 31 6 1 VTDA118 Tong Assembly see page 32 7 2 ---------------- Chain Assembly see page 33 8 1 UVS-114-1614-16 Vise Slide 23
Console Assembly Parts List Item Qty Part Number Description Make/Model Notes 1 1 UHCH-118-000G Hydraulic Schematic see pages 25 and 26 2 1 UHCN-P4 Control Panel see page 27 -------- Hydraulic Oil 3 20 gal Chevron AW-ISO46 24 or equal
Hydraulic Schematic Parts List Item 1 Qty Part Number Description Make/Model 1 UHCH-P01 Pump Oilgear Notes PVW-10-RSAY-HNNN-885B 2 3 1 1 UHCH-M01 UHCH-M02 Engine Briggs & Stratton 10 hp gasoline 226437-0045-01 Engine Coupling Magnaloy or equal M20010008 4 1 UHCH-M03 Pump Coupling Magnaloy or equal M20002406 5 1 UHCH-M04 Coupling Insert Magnaloy or equal M270N 6 1 UHCH-M05 Engine-Pump Adaptor Magnaloy or equal E575502A 7 1 UHCH-V06 Valve Manifold Sun or equal VP
Control Panel Parts List Item 1 Qty 1 Part Number Description Make/Model UHCE-L2 Pilot Light Allen-Bradley Notes 800MB-CQL12R 2 2 UHCE-S3 Push Button Switch Allen-Bradley 800MB-CA9B 3 5 UHCE-W18 Cord Connector Hubbel or equal SHC1011 4 5 UHCE-W24 3/8” Conduit Seal Ring Thomas & Betts or equal 5261 5 5 UHCE-W27 3/8” Conduit Locknut Thomas & Betts or equal 140 6 1 UHCE-B1 Battery McMaster-Carr 3278K71 27 or equal
Cylinder Assembly Parts List Item 1 Qty Part Number Description Make/Model 1 UHCY-118-0 Cylinder Vickers/Aeroquip Notes TG10HWLB1SA24000 2 1 UHCY-118-RC Cylinder Rod Clevis Vickers/Aeroquip S-662-10 3 1 UHCY-118-EB 4 2 UHCH-H06 Eye Brakcet Hose Assembly Weatherhead H42508U-112J08-24000 29 or equal
Vee Saddle Assembly Parts List Item Qty Part Number Description 1 1 UHVSB-118 Vee Saddle Base 2 1 UHVSH-118 Vee Saddle Head 3 1 UHVSN-118 Vee Saddle Nut 30
Vise Assembly Parts List Item Qty Part Number Description Notes 1 1 TVB118 Base 2 1 TVJ118 Jaw 3 4 HI10D Diamond Point Insert 4 4 HP904 Insert Key 5 4 HS21 Insert Key Spring 6 1 TVP118 Pawl 7 1 TVL118 Pawl Latch 8 1 HP300 Pawl Latch Pin 9 1 HP327 Pawl Latch Pin w/ Kliprings 10 1 HS01 Pawl Latch Spring 11 1 HP276 Base Pin 12 1 HP294 Jaw Pin w/ Kiliprings 13 2 HXRR225 Jaw Pin Klipring Only 31
Tong Assembly Parts List Item Qty Part Number Description Notes 1 1 UVTDH118 Handle 2 1 HP276 Handle Pin 3 1 TVJ118 Jaw 4A 2 HI10D Diamond Point Insert 4B 2 HI10B Blank Insert 5 4 HP904 Insert Key 6 4 HS21 Insert Key Spring 7 1 TVP118V Pawl 8 1 TVL118V Pawl Latch 9 1 HP300 Pawl Latch Pin 10 1 HP327 Pawl Latch Pin w/ Kliprings 11 1 HS01 Pawl Latch Spring 12 1 HP294 Jaw Pin w/ Kliprings 32
13 2 HXRR225 Jaw Pin Klipring Only 33
Petol Special Chain Parts List Item Qty Part Number Description 1 As Req'd 181-45-02 Special Chain Only 2 As Req'd 181-45-05 Special Chain Only 3 As Req'd 181-45-07 Special Chain Only Notes 4 1 HV05-45 Chain Screw 5 1 HN03 Chain Screw Nut 6 1 HP327 Chain Screw Pin 7 1 HP954 Chain Screw Nut Lever 8 1 HD4-45 Chain Handle 9 1 HP327 Chain Handle Pin w/ Kliprings 10 As Req'd HP327 Chain Pin w/ Kliprings 11 As Req’d HXKR075 Chain Pin Klipring Only 34
Electrical Schematic 35
