Petol Hydra-Tork U1344 Operating Manual Gearench P.O. Box 192 4450 South Highway 6 Clifton, Texas 76634 Phone: (254) 675-8651 Fax: (254) 675-6100 © 2005 by GEARENCH.
Table of Contents PETOL U1344 HYDRA-TORK DESCRIPTION................................................................ 3 WARRANTY........................................................................................................................... 4 SAFE PRACTICES AND PROCEDURES .......................................................................... 6 RESPONSIBILITY .....................................................................................................................
Petol U1344 Hydra-Tork Description The U1344 Petol Hydra-Tork unit was designed for making up and breaking out downhole tools. It is rated for operation on 1” to 6” diameters with a maximum working load of 5,000 ft-lbs. The unit may be operated in any position (horizontal or inclined) and is totally portable.
Warranty What Is Covered Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and workmanship. How Long Coverage Lasts This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool becomes unusable for reasons other than defects in workmanship or material. How Can You Get Warranty Service To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas. GEARENCH · 4450 South Highway 6 · P.O.
Forum Selection Clause Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the tool, or arising out of the terms of this warranty, except in such forum.
Safe Practices and Procedures Responsibility “It is the responsibility of the employer to train the employee in the proper selection and usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In many instances, injury results because it is assumed that anybody knows how to use common hand tools. Observations and the record show that this is not the case.
Safe Practices Failure to observe one or more of the following five safe practices accounts for most hand and powered tool accidents: 1. 2. 3. 4. 5. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES SELECT THE RIGHT TOOL FOR THE JOB KEEP TOOLS IN GOOD CONDITION USE TOOLS CORRECTLY KEEP TOOLS IN A SAFE PLACE Persons in any area where hand or powered tools are being used must always wear safety goggles. Never strike wrenches and tools with hammers or other objects.
Tong and Vise Chain Inspection The service life of leaf chains can be altered by a variety of adverse operating conditions. The following information discusses the most important of these conditions for consideration when operating or scheduling replacement of leaf chain systems. Overloading / Shock Loads / Side Loading Attempting to “inch loads which are beyond the rated capacity of the tool.
These conditions, when coupled with normal chain wear and inherent residual stress (normally in the chain as constructed), can result in environmentally assisted failure. It is impossible to predict chain life under complex conditions, as the degree of hostility and its effects are dependent on many variables such as temperature, time of exposure, concentration of corrosive atmosphere or medium, degree of abrasive wear, etc.
Periodic Inspection List for Petol Special Chain 1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE INSPECTED FOR SERVICEABILITY AND LUBRICATION. 2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND INTERCHANGEABILITY.
Safety Precautions 1. Always wear safety goggles to protect eyes. 2. Select the right tool for the job. 3. Keep tools in good condition. 4. Use tools correctly. 5. Keep tools in a safe place. 6. Wear protective clothing, gloves and safety shoes as appropriate. 7. Use lengths of assembled chain. Do not build lengths from individual components. 8. Do not attempt to rework damaged chain by replacing only the components obviously faulty. The entire chain may be compromised and should be discarded. 9.
Installation Location The Petol Hydra-Tork Unit should be located in an area with adequate room to work the downhole tools. The unit may be located indoors or outdoors upon solid ground or a finished shop floor. No special foundation is required. Setup Locate the hydraulic power unit in a convenient location and connect the hoses to the hydraulic cylinder. Operation Controls Use a hydraulic pressure gauge to indicate the current system pressure in psi.
Chain Selection The following table indicates the chains required for various diameters. The chains are selected by adding or subtracting sections of chains. Chain Part Number 131-45-05D 131-45-07D 131-45-09D 131-45-11D 131-45-13D 131-45-15D 131-45-17D 131-45-19D Warning: Diameter Range 1 – 1 3/4 1 7/8 – 2 1/2 2 5/8 – 3 1/4 3 1/4 – 3 7/8 3 7/8 – 4 1/2 4 1/2 – 5 1/8 5 1/8 – 5 3/4 5 3/4 - 6 Wrong chain selection could result in failure.
Chain Identification Guide 15
Loading To load the downhole tool in the unit, adjust the vee-saddles to support the tool. Set the tool into the unit. Position the tongs for make up or break out as needed and set the tongs onto the tool. Adjust the tongs as described and latch the tong chains. CAUTION: The vee-saddles must be used to support the tool while torquing. Tong Adjustment Add or remove chain sections as needed using the splice bolts in the chains. Push on the top of the jaw to fully compress the spring inside the jaw.
Parts List The following drawings, diagrams, and parts lists describe all parts which may be needed as replacement items. Where appropriate, standard industrial and hydraulic components have been used. Should a standard industrial item need replacing, the item may be purchased locally. To assist you in obtaining parts, the OEM component manufacturer and model numbers are shown on the parts list. Of course, all replacement parts will be supplied by GEARENCH if you prefer to order from us.
Final Assembly 19
Item 1 2 3 4 5 6 Qty. 1 2 2 2 1 2 Part Number UB1344 DA1344 UC1344-A UV1344 UC1344 HP378 Description Base assembly Tong assembly Tong slide arm Vee saddle assembly Cylinder assembly Clevis pin 7 2 HP379 Clevis pin 8 9 1 2 U1344-LK 131-45-19D Backup link arm Chain assembly Notes See below See page 19 See page 20 See page 21 McMaster-Carr 98306A403 or equal McMaster-Carr 98306A395 or equal See page Base Assembly Item 1 2 Qty.
Tong Assembly Item 1 2 3 4 5 6 6a 6b Qty.
Vee Saddle Assembly Item 1 2 3 Qty.
Cylinder Assembly Item 1 Qty. 1 Part Number UC1344-C Description Cylinder 2 1 UHCH-C4 Rod eye 3 2 UHCH-F45 Reducer bushing 4 1 UHCH-F43 Male run tee 5 1 UHCH-F42 Reducer bushing 6 2 UHCH-Q05 Quick coupler 7 1 UHCH-G03 Pressure gauge Make / Model Vickers/Aeroquip TG10CACA1AA06000 Vickers/Aeroquip S-1-560 Weatherhead C3109X8X6 Weatherhead C3759X6 Weatherhead C3109X6X4 Enerpac CR-400 Wika 233.
Petol Special Chain Parts List Item 1 2 3 4 5 6 7 8 9 10 Qty 1 1 1 1 3 2 5 1 1 1 Part Number HP053 HM03-45 HP055 131-45-03 131-45-04 131-45-02 HB63 HV09-45 HN09 HP055 Description Master link – handle pin Master link Master link – chain pin Special chain only Special chain only Special chain only Splice bolt and nut Chain screw Chain screw nut Chain screw – chain pin 24 Notes
