Petol Hydra-Tork U2344T Operating Manual Gearench P.O. Box 192 4450 South Highway 6 Clifton, Texas 76634 Phone: (254) 675-8651 Fax: (254) 675-6100 © 2006 by GEARENCH.
Table of Contents PETOL U2344T HYDRA-TORK DESCRIPTION ............................................................. 3 TORQUE RATING ................................................................................................................ 3 WARRANTY........................................................................................................................... 5 SAFE PRACTICES AND PROCEDURES .......................................................................... 7 RESPONSIBILITY .........
Petol U2344T Hydra-Tork Description The U2344T Petol Hydra-Tork unit was designed for making up and breaking out downhole tools. It is rated for operation on 2-3/8” to 4-3/4” diameters with a maximum working load of 13,800 ft-lbs depending on the diameter. See the chart on the following page for specific torque ratings. The unit may be operated in any position (horizontal or inclined) and is totally portable.
Warranty What Is Covered Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and workmanship. How Long Coverage Lasts This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool becomes unusable for reasons other than defects in workmanship or material. How Can You Get Warranty Service To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas. GEARENCH · 4450 South Highway 6 · P.O.
Forum Selection Clause Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the tool, or arising out of the terms of this warranty, except in such forum.
Safe Practices and Procedures Responsibility “It is the responsibility of the employer to train the employee in the proper selection and usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In many instances, injury results because it is assumed that anybody knows how to use common hand tools. Observations and the record show that this is not the case.
Safe Practices Failure to observe one or more of the following five safe practices accounts for most hand and powered tool accidents: 1. 2. 3. 4. 5. ALWAYS WEAR SAFETY GOGGLES TO PROTECT EYES SELECT THE RIGHT TOOL FOR THE JOB KEEP TOOLS IN GOOD CONDITION USE TOOLS CORRECTLY KEEP TOOLS IN A SAFE PLACE Persons in any area where hand or powered tools are being used must always wear safety goggles. Never strike wrenches and tools with hammers or other objects.
Tong and Vise Chain Inspection The service life of leaf chains can be altered by a variety of adverse operating conditions. The following information discusses the most important of these conditions for consideration when operating or scheduling replacement of leaf chain systems. Overloading / Shock Loads / Side Loading Attempting to “inch loads which are beyond the rated capacity of the tool.
These conditions, when coupled with normal chain wear and inherent residual stress (normally in the chain as constructed), can result in environmentally assisted failure. It is impossible to predict chain life under complex conditions, as the degree of hostility and its effects are dependent on many variables such as temperature, time of exposure, concentration of corrosive atmosphere or medium, degree of abrasive wear, etc.
Periodic Inspection List for Petol Special Chain 1. PRIOR TO EACH USE, LEAF CHAIN AND TOOLS SHOULD BE INSPECTED FOR SERVICEABILITY AND LUBRICATION. 2. USE ONLY PETOL AND TITAN REPLACEMENT PARTS - NO OTHER PARTS ARE OF COMPARABLE STRENGTH, QUALITY, AND INTERCHANGEABILITY.
Safety Precautions 1. Always wear safety goggles to protect eyes. 2. Select the right tool for the job. 3. Keep tools in good condition. 4. Use tools correctly. 5. Keep tools in a safe place. 6. Wear protective clothing, gloves and safety shoes as appropriate. 7. Use lengths of assembled chain. Do not build lengths from individual components. 8. Do not attempt to rework damaged chain by replacing only the components obviously faulty. The entire chain may be compromised and should be discarded. 9.
Installation Transport The base may be assembled and disassembled by depressing the lockpin plungers on each end of each base tube. The tubes can slide into or out of the arm assemblies as needed. Location The Petol Hydra-Tork Unit should be located in an area with adequate room to work the downhole tools. The unit may be located indoors or outdoors upon solid ground or a finished shop floor. No special foundation is required.
Torque – Pressure Conversion Chart To use chart: Draw a line from the diameter of the pipe through the desired torque. Read the hydraulic pressure from the right hand column.
Chain Selection The following table indicates the chains required for various diameters. The chains are selected by adding or subtracting sections of chain. Chain Part Number 151-45-05D 151-45-07D 151-45-09D 151-45-11D Warning: Diameter Range 2 1/8 – 2 1/2 2 5/8 – 3 1/2 3 5/8 – 4 3/8 4 1/2 – 5 Wrong chain selection could result in failure. See chain selection table above and chain selection guide on the following page.
Chain Identification Guide 17
Loading Set the tool into the unit. Adjust the tongs as described and latch the tong chains. Tong Adjustment Add or remove chain sections as needed using the splice bolts in the chains. Push on the top of the jaw to fully compress the spring inside the jaw. Adjust the chain screw nut so that the chain is as tight as possible and fit into the lugs in the jaw. Warning: Flat side of chain screw must not make contact with the workpiece. Contact could result in failure.
Parts List The following drawings, diagrams, and parts lists describe all parts which may be needed as replacement items. Where appropriate, standard industrial and hydraulic components have been used. Should a standard industrial item need replacing, the item may be purchased locally. To assist you in obtaining parts, the OEM component manufacturer and model numbers are shown on the parts list. Of course, all replacement parts will be supplied by GEARENCH if you prefer to order from us.
Final Assembly Item 1 2 3 4 5 6 7 8 Qty.
Cylinder Assembly Item 1 2 Qty. 1 1 Part Number UC2344-A UC2344-C Description Arm Cylinder 3 4 1 1 HP383 UC2344-E Arm-cylinder pin Rod eye 5 1 HP327 6 4 HXKR075 Handle-cylinder pin Klipring 7 Item 8 2 Qty.
Backup assembly Item 1 2 3 4 5 Qty.
Tong assembly Item 1 2 3 4 5 6 7 8 9 10 11 Qty.
Lockpin Assembly Item 1 Qty 2 2 1 3 2 Part Number UB2344-LP1 UB2344-LP2 HS20SS Description Plunger Notes Body Spring 25
