7 2 7 9 0D 7.5 LITER D I E S E L P.O. BOX 8 WAUKESHA WI 53187 ENGINE PARTS MANUAL PRINTED IN U.S.A.
7.5L DIESEL TABLE OF CONTENTS QUICK REFERENCE GUIDE .............................................................................................................................. 2 SERVICE RECOMMENDATIONS ........................................................................................................................ 4 CYLINDER HEAD ASSEMBLY ............................................................................................................................ 8 CYLINDER BLOCK ASSEMBLY ..........
7.5L DIESEL QUICK REFERENCE GUIDE SPECIFICATIONS: CRANKCASE OIL CAPACITY: COOLING SYSTEM CAPACITY: 6.0 U.S. GALLONS (22.7 LITERS) 11.2 U.S. GALLONS (42.4 LITERS) RECOMMENDED FLUIDS COOLANT: USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUALITY RUST INHIBITOR MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE RECOMMENDED 50/50 MIXTURE.
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7.5L DIESEL SERVICE RECOMMENDATIONS 40 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS Following is a recommended maintenance schedule for Generac standby diesel engine driven generator sets from 40 kW to 400 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application.
.5L DIESEL SERVICE RECOMMENDATIONS GENERAC POWER SYSTEMS, INC. RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.
7.5L DIESEL SERVICE RECOMMENDATIONS Maintenance Tasks Level 1 Recommended to be done monthly/ 10 hrs. Level 2 Task Comp. (DateInitials) Required to be done 3 months/ Break-in 30 hrs. 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary. 4. Check the engine coolant thermal protection level. Correct as necessary. 5. Check the diesel fuel supply level. Fill as necessary. 6.
7.5L DIESEL SERVICE RECOMMENDATIONS Maintenance Tasks Level 1 Recommended to be done monthly/ 10 hrs. Level 2 Task Comp. (DateInitials) Required to be done 3 months/ Break-in 30 hrs. 15. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary. 16.
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7.5L DIESEL — PISTON AND CONNECTING ROD ITEM PART NUMBER DESCRIPTION 03006 03010A 03016 03036 03037 0D57030205 0D57030206 0D57030207 0D57030209 0D57030210 0D57030211 0D57030213 0D57030214 0D57030215 0D57030216 0D57030217 0D57030218 0D57030219 0D57030223 BOLT, CONNECTING ROD CONNECTING ROD ASSY BUSHING, CONNECTING ROD PIN, PISTON PISTON SIZE A PISTON SIZE B BEARING SET, CONN ROD STD BEARING SET, CONN ROD U/S 0.25 BEARING SET, CONN ROD U/S 0.50 BEARING SET, CONN ROD U/S 0.75 BEARING SET, CONN ROD U/S 1.
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7.5L DIESEL — OIL PUMP AND STRAINER ITEM PART NUMBER DESCRIPTION 04000A 04037L 0D57030288 0D57030289 0D57030290 0D57030291 0D57030292 0D57030293 0D57030294 0D57030193 0D57030195 0D57030295 0D57030296 0D57030297 0D57030298 0D57030299 0D57030300 0D57030301 0D57030228 0D57030302 0D57030303 0D57030304 OIL PUMP ASSEMBLY SHIM, ENGINE OIL PUMP CASE, LH, T=0.1 SHIM, ENGINE OIL PUMP CASE, LH, T=0.2 SHIM, ENGINE OIL PUMP CASE, RH, T=0.1 SHIM, ENGINE OIL PUMP CASE, RH, T=0.
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7.5L DIESEL — INJECTION PIPE ITEM PART NUMBER DESCRIPTION 07429 0D57030394 0D57030395 0D57030396 0D57030397 0D57030398 0D57030399 0D57030363 0D57030407 0D57030408 0D57030409 0D57030410 0D57030411 TUBE, FUEL INJECTION NO. 4 TUBE, FUEL INJECTION NO. 5 TUBE, FUEL INJECTION NO. 3 TUBE, FUEL INJECTION NO. 6 TUBE, FUEL INJECTION NO. 2 TUBE, FUEL INJECTION NO.
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7.5L DIESEL — ENGINE COMMON PARTS ITEM PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14* 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0D5703 0D5760 021322 078417 0D6661 0D5341 051698 022145 0D8199 022129 051769 053666 042574 0A8584 0D2168 0D4739 053667 065809 035606 0D2244M 0D2244F 068406 045773 049808 046526 071623 022131 059981 0D8427 043097 059355 0536210860 051756 025507 045771 0D3936 7.5L MITSUBISHI ENGINE HOUSING, FLYWHEEL ADAPTER MACH 7.
7.5L DIESEL — ELECTRONIC GOVERNOR ITEM PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 067708 084753 0D7657 084754 038750 049811 022097 049813 ACTUATOR 24V CCW LEVER ACTUATOR CLAMP STUD TH 1/4-28 x 15-1/2 G2 ZINC ROD, END, BRG 1/4”-28 SCREW HHC M6-1.0 x 30 G8.8 WASHER FLAT M6 WASHER LOCK M6-1/4 NUT HEX M6 x 1.
7.5L DIESEL — AIR CLEANER ITEM PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 090625 090624 0D6749 072448 0D6383 086133G 086133D 049814 022131 045772 046526 AIR CLEANER 7 3/4 MOUNTING CLAMP 7 3/4 INTAKE TUBE 4” OD x 10 LG HOSE RUBBER HUMP RDCR 4-2-3/4 BRACKET AIR CLEANER CLAMP HIGH TORQUE 3.75-4.625 CLAMP HIGH TORQUE 2.25-3.125 SCREW HHC M10-1.5 x 25 G8.8 WASHER FLAT 3/8-M10 ZINC NUT HEX M10-1.
Notes
Notes
