GENE 'AC The Reliable Ones 9000WATT Portable Generator Owner's Manual A DANGER[ This generator is designed for outdoor use only Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide poisoning, fire and/or an explosion may result.
GeneracPortableProducts 9,000WattGenerator EQUIPMENT SAFETY RULES DESCRIPTION This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliance, tool and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase, 60 Hz devices that require up to 9,000 watts (9.0kW) of power that pull up to 75 Amps at 120 Volts or 37.
GeneracPortableProducts9,000WattGenerator • Thegeneratorproducesa verypowerfulvoltagethat cancauseseriousinjuryor deathbyelectrocution. Nevertouchbarewiresor receptacles. Neverpermit a childor anyunqualified personto operatethe generator. • Neverhandleanykindofelectricalcordor device whilestandinginwater,whilebarefootor while handsorfeetarewet.Deathor seriousinjuryfrom electrocution mayresult. • Usea groundfaultcircuitinterrupter(GFCI)inany dampor highlyconductive area(suchas metal deckingor steel work).
GeneracPortableProducts 9,000WattGenerator Yourgeneratorrequiressomeassemblyandis ready for useafterit hasbeenproperlyservicedwiththe recommended oilandfuel. If youhaveanyproblems withtheassemblyofyour generator, pleasecallthegeneratorhelplineat ASSEMBLE WHEEL KIT IMPORTANT: This wheel kit is not intended for over-the-road use. To install your wheel kit you need the following toot 1-800-270-1408.
GeneracPortableProducts9,000WattGenerator HANDLE Cap Screw, 45 mm / LEG, Mounting Support / MOUNT, Vibration AXLE WASHER Wheel WHEEL FLAT WASHER ,,--WASHER, Lock _Cap ;HER, Wheel PiN, Retaining CHECK BATTERY / ATTACH NEGATIVE BATTERY WIRE The battery on the generator is fully charged, sealed and pre-instalted except for the negative (black) battery cable. To install: • Cut off tie wrap on negative (black) cable attached to the battery hold down.
GeneracPortableProducts 9,000WattGenerator KNOW YOUR GENERATOR Read this owner's manual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Circuit Breakers (AC) Air Cleaner \ Switch 120 Volt AC, 20 Amp Duplex Receptacle Choke Lever Spark Arrestor Muffler 120 Volt AC, 20 Amp Locking Receptacle 120/240 Volt AC, 50 Amp Receptacle 120 Volt A
GeneracPortableProducts9,000WattGenerator BEFORE STARTING THE ENGINE • Clean area around fuel fill cap; remove cap. • Fill fuel tank with clean, fresh, unleaded gasoline. Be careful not to overfill Allow 1/2" of tank space for fuel expansion (Figure 4). Add Engine Oil =_m i=lllF4111F&'_I I Note: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SE or higher. Use no special additives.
GeneracPortableProducts 9,000WattGenerator Jl'*""'_ Fuel Tank I • Pull the choke knob to close. If the engine is warm, or the ambient temperature is high, pull the choke handle half-way, or keep it fully open (Figure 6). / Start IMPORTANT: Do not operate the electric starter continuously for more than 5 seconds, even if the engine does not start. Extended cranking can damage the starter motor.
GeneracPortableProducts9,000WattGenerator Stopping RECEPTACLES the Engine • Remove all electrical loads connected to generator panel receptacles. Never start or stop engine with devices plugged in and turned on. This generator is equipped with the following receptacles: • Let engine run at no-load for 30 seconds to stabilize the internal temperatures of engine and generator. 120 Volt AC, 20 Amp, Duplex Receptacle • Turn the key switch to the "Stop" position.
GeneracPortableProducts 9,000WattGenerator 120 Volt AC, 20 Amp Locking Receptacle 120 Volt AC, 30 Amp Locking Receptacle Use a NEMA L5-20 plug with this receptacle. Connect a 3-wire cord set rated for 125 Volts AC at Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire cord set rated for 125 Volts AC at 20 Amps to the plug (Figure 9). 30 Amps to the plug (Figure 10).
GeneracPortableProducts9,000WattGenerator 120/240 Volt AC, 30 Amp Locking Receptacle 240 Volt AC, 50 Amp Receptacle Use a NEMA 14-50 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volts AC at Use a NEMA L14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volts at 50 Amps to the plug (Figure 12) 30 Amps (or greater) (Figure 11). You can use the same 4-wire cord if you plan to run a 120 Volt load.
GeneracPortableProducts 9,000WattGenerator DON'T OVERLOAD GENERATOR THE • If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). • Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts for only a few seconds when starting such motors.
GeneracPortableProducts 9,000WattGenerator_ GENERAL MAINTENANCE RECOMMENDATIONS STORAGE INSTRUCTIONS The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.
GeneracPortableProducts9,000WattGenerator TROUBLESHOOTING Problem Cause Correction 1. One of the circuit breakers is open. 2, Fault in generator. 3. Poor connection or defective cord set. 4. Connected device is bad. 1. Reset circuit breaker. 2. Contact Generac service facility. 3. Check and repair. 1. Short circuit in a connected 4. Shorted generator circuit. 1. Disconnect shorted electrical load, 2. Contact Generac service facility. 3. See "Don't Overload the Generator" on page 12. 4.
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ID]_LF_i_]_ GeneracPortableProducts 9,000WattGenerator SCHEMATIC G_7 D_P_DITDR PB_ER _/[ HDING PBWEE V£ND£NG B_LU 13 L_ 1B_ PElf _p_RK 18_ I BNITI BN _44D _ EHB, IGNITIBN r I1A / 16 _
GeneracPortableProducts9 000WattGeneratorID_'! _ WIRING DIAGRAM IB 16 14 le LS F 13 \ \ \ \ 2TARTER _PARK PLUG _1 \ _PARK PLUG _2 I 17
Generac Portable Products 9,000 Watt Generator I j/_ I GENERATOR EXPLODED VIEW 10 / 7\\\\\ 64 63 2 \\ \ 7O / 58 69 62 x 61 14 57 19 Detoil of Battery Troy 22 "63 59 67 47 / 18
GeneracPortableProducts9,000WattGeneratorl/! I m GENERATOR Item 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part # NSP BB4509 A77304 BB4811 80270 78299 B4325 38353 78831B B1696 AB4426 83465 Qty 1 1 2 1 1 1 1 6 4 1 1 4 23152 7 22237 20 22241 10 22746 4 22131 8 BB5228 1 B4425 1 19553621 1 38750 1 B4502 1 22145 2 26850 3 20566 1 B4986 1 92982 1 B5177 1 B5176 1 78817 1 77816 2 B4826 1 B4824 1 79552 1 73054 1 B4268 1 BB4481 1 20441 4 PARTS LIST De
Generac Portable Products 9,000 Watt Generator I j/_ I ALTERNATOR EXPLODED VIEW AND PARTS LIST \\ Nx\ \\ \ % 15 12 11 \\ \ lO 9 \ \ 7 \ \ \ \ \ \\ \ 16 4 6 \ \ \ \ < 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Pa_ # B4906 B4907 B4908 B4909 B4910 B4911 B4912 B4913 B4914 B4915 B4916 B4917 B4918 B4919 B4920 49820 Qty 1 2 1 4 1 1 1 1 2 1 1 1 1 2 8 1 Description SHIELD, Front GRID, Front BOLT, Shaft Stay STAY BOLT, M8 x 30 ASSEMBLY, Housing CAP COVER, Blind End COVER, Top Black CAPA
GeneracPortableProducts9,000WattGeneratorl/! I m CONTROL PANEL EXPLODED VIEW AND PARTS LIST 27 \ 3o 23 28 , 29 2# 25 \\\\_ 25 I0 9 8 17 18 5 Item 1 2 3 4 5 6 7 Part # BB4504 23897 91526 49226 75207 23365 68759 Qty 1 5 4 5 3 12 1 8 9 10 11 12 13 38150 22264 51715 75207A 74190 68868 12 12 12 2 1 1 14 15 B4445 B4262 2 1 Description PANEL, Control FLAT WASHER, #10 - M5 PPHMS, M5 - .
I=&'_i3-#Y'-JI | Generac Portable Products 9,000 Watt Generator I ? j/_ I WHEEL KIT EXPLODED VIEW AND PARTS LIST 4 / 9 10 13 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pa_ # 93393B 39287 52858 93394 27007 22145 42909 39253 93693B 89635 89742 22247 87005 22129 Qty 1 4 5 1 1 3 1 2 1 2 2 2 2 2 Description HANDLE HHCS, M8 - 1.25 x 45 NUT, Locking M8 - 1 25 LEG, Mounting Support MOUNT, Vibration FLAT WASHER, 5/16 - M8 HHCS, M8 - 1.25 x 30 HHCS, M8 - 1.
GeneracPortableProducts9,000WattGenerator NOTES / 23
LIMITED WARRANTY FOR OVERHEAD VALVE V-TWIN ENGINE-DRIVEN PORTABLE GENERATORS GENERAC PORTABLE PRODUCTS (hereafter referred to as the COMPANY) warrants to the original purchaser that all components originally equipped with the generator, excluding the engine, for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase.
