Owner's Manual ". | _, Generator Safety Rules.................................... 2-3 Wheel Assembly...................................... Know Your Generator ............................. 4-5 6 Operation ..................................... 7-9 kit Engine oil Locking 20 Amp plug Product Specifications............................. Maintenance .................................... Locking 30 Amp plug Owner's manual Storage........................................ Notes .......................
EQUIPMENT DESCRIPTION This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances,tools and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase,60 Hz devices that require up to 4,200 watts (4.2 kW) of power that pull up to 35 Amps at 120Volts or 17.
• The generator produces a very powerful voltage that can cause serious injury or death by electrocution. Never touch bare wires or receptacles. Never permit a child or any unqualified person to operate the generator. • Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet Death or serious injury from electrocution may result.
Yourgenerator requires someassembly andisreadyfor useafterit hasbeenproperlyserviced withthe recommended oilandfuel. If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-270-1408. IMPORTANT: Any attempt to run the unit before it has been serviced with the recommended oil wilt result in an engine failure. INSTALL WHEEL KIT The wheel kit is designed to greatly improve the portability of your generator.
• Slidetheotherwheelandfiatwasher ontheotherend oftheaxle.Make suretheairinflation valveisoutward. Inserttheretaining pinusing theneedle-nose plier. Remove thewoodenblocks. • Attachthevibration mountstothesupportlegwith 30mmcapscrews, washers andlocknuts. • Withthewheels on,youcannowtlft upthehandle end andremove theexisting hardware fromtheleftunit vibration mountwitha 13mm wrench. Usethesame hardware to attachthesupportleg.
KNOWYOUR GENERATOR Read this owner's manual and safety rules before operating your generator. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. Oil Fill Cap Recoil Starter Engine Switch FuelTank Circuit Breakers (AC) \ Air Cleaner 120Volt AC, 30 Amp Receptacle 120/240Volt AC, SparkArrester Muffler 20 Amp Receptacle 120Volt AC, 20 Amp Duplex Receptacle Grounding Wing Nut 120 Volt
OPERATING THE GENERATOR A Engine Switch electrical loadsconnected CAUTION! Never startAND or stop with unit the with connected devices turned ON. Starting the Engine Disconnect all electrical loadsfrom the generator. Follow these start instructionsteps in numerical order: I. Turn the fuel valveto the "On" position (Figure 4). Grasp starter grip and pull slowly until you feel some resistance.Then pull cord out with rapid full arm stroke. Let rope return slowly.
RECEPTACLES 120 Volt AC, 20 Amp, Receptacle Use this receptacle to operate 120Volt AC, 60 Hz, single phase loadsrequiring up to 3,600 watts (3.6 kW) of power at 30 Amps.The outlet is protected by a 30 Amp push-to-reset circuit breaker. Duplex 120/240 Volt AC, 20 Amp Eachreceptacle (Figure 7) is protected against overload by a 20 Amp push-to-reset circuit breaker. Locking Receptacle Use a N EMA LI4-20 plug with this receptacle.
DON'T OVERLOAD GENERATOR YOU R You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you wilt power at the same time. Follow these simple steps: I. Select the items you will power at the same time. 3. Total the rated (running) watts of these items.Thisis the amount of power your generator must produce to keep your items running. See Figure IO. Estimate how many surge (starting) watts you will need.
SPECIFICATIONS MaximumSurgeWatts ................. 5,250 watts Continuous Wattage Capacity ........... 4,200 watts Power Factor .............................. 1.0 Rated Maximum Continuous AC Load Current: At 120Volts ......................... At 240 Volts ....................... 35 Amps 17.5Amps Phase................................. Rated Frequency ....................... FuelTank Capacity ................... I-phase 60 Hertz 7 U.S.gallons ShippingWeight ......................... 175 Ibs.
NOTES
NOTES
TROUBLESHOOTING Problem Cause Engine is running, no AC output is available. but Engine runs good but bogs clown when loads are connected. Engine will not start; or starts and runs rough. Engine shuts clown during operation. Engine lacks power. Engine falters. "hunts" I. 2. 3. Circuit breaker isopen. Poor connection or defective cord set. Connected device isbad. Solution I. Reset circuit breaker. 2. Check and repair. 3. Connect another device that is in good condition. 4. Fault in generator.
SCHEMATIC .
WIRING DIAGRAM CB, 2OA CB 20A (44A) CB 30A (44) BLUE 1 RED (22) _) 12OV BLUE (lIB> I BLUE IliA) (22) BLUE (iU) SIX LUG CONNEOTOR HOUSING (44) 2IX LUG CONNECTOR HOUSING / NOTE_ POSITIVE BRUSH TO BEARING + IS CLOSEST BqLsU)E
2 EXPLODEDVIEW- MAIN UNIT 51 50 -- 52 49 \ 47 ,\ \ \ 53 \ _54 46 56 42 57 66 \ 43 65 59 58 57 39 900 _35 7 /35 _2 34 11 21 \ 15 \ 12 14 \ 6 \ \ _8 _ 60 23 22 \ f \\ 1 / 63 .J J \ 16 25 59_ 29 25 31 24 61 62
2 PARTS LISTItem I 2 3 4 5 6 7 8 9 I0 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part # Qty BI89811GS I 67989GS 6 73054GS I 76222GS 2 70642GS 2 66365GGS I 86307GS 4 91844JGS 65791GS 96796GS 47480GS 91859AGS 81917GS 84242GS 86308CGS 4 74908GS 4 B4871GS I SRV66825DGS I 91825GS I 66849GS 67022GS 22695GS 84409GS B4986GS 14353621GS 82857GS 86494GS 26850GS 23762GS BI89434GS 20566GS 92982GS 77816GS 190020GS B2153GS B4244GS J189818GS 189160GS 2 I I I I I 2 I 2 I I I I I I
2 EXPLODED VIEW AND PARTS LIST - CONTROL 16 9 14 8 13 5 4 6 12 8 2 1 Item I 2 3 4 5 6 7 8 9 10 II 12 13 14 15 16 Part # NSP 75475GS 82881GS 82308GS B2153GS 23365GS 68868GS 38150GS 22264GS 51715GS 68867GS 68759GS 75207GS 75207AGS 81919GS 22694GS Qty I 6 3 4 4 6 I 6 6 6 I I 2 I I I Description PANEL,Control SCREW,M4 +0.7 x 10mm WASHER, Internal Lock SCREW,SelfTapping SCREW, No. l0 Self Drilling x 7/8" WASHER, No. 8 Serrated Lock RECEPTACLE,120Volt, 30 Amp Twistlock WASHER, No. 8 Flat WASHER, No.
2 EXPLODED VIEWAND PARTS LIST-WHEEL KIT 18 3 io / Item I 2 3 4 5 6 7 8 9 10 II 12 13 14 15 16 Part # BI87113GS B4966GS 93693KGS 87005AGS 39287GS BI87101GS 27007GS 42909GS 52858GS 22247GS 39253GS 22145GS 49820GS 187104GS B4605GS B4135GS Qty 2 2 I 2 2 I 2 2 3 2 I 6 2 4 2 2 Description HANDLE,Assembly (includes Item 15) WHEEL AXLE PIN, Retaining HHCS, M8- 1.25 x45 LEG,Support MOUNT, Vibration CAPSCREW, Hex Hd. M8 - 1.25x 30 NUT, Lock M8 WASHER,Wheel CAPSCREW, Hex Hd.- M8 _ 1.
GENERAC PORTABLE PRODUCTS, LLC(hereafter referred to astheCOMPANY) warrants to theoriginalpurchaser thatthe components initsportable generator willbefreefromdefects inmaterials or workmanship for theitemsandperiodsetforth belowfromthedateoforiginalpurchase.This warranty doesnotinclude thegasoline engine whenfurnished or attached because suchengine iscovered solelybytheengine manufacturer's warranty. Starting batteries arenotwarranted bytheCOMPANY.
