Installation Manual

P/N: 0J8198
INSTALLATION INSTRUCTIONS
120V/240V CONVERSION KIT
Figure 3
Figure 1
Figure 2
To convert from 120V to 240V:
1. Work on a unit that has cooled completely. Lift up the roof on the unit and
remove the door. Put the engine start switch in the “OFF” position. (Figure 1)
2. Remove the 7.5A main fuse from the fuse holder.
3. Remove the battery per Owner’s Manual instructions.
4. Remove the Control Panel Cover.
5. Take off Terminal Block Cover on engine divider panel by
removing upper and lower screws. (Figure 2)
6. Loosen and remove two terminal nuts.
7. Remove the #33 wire and tighten the nut back on the #11 wire and
HOT wire that goes to the Single Pole 50 Amp Circuit Breaker. (Figure 3)
8. Remove the #22 wire from the other terminal.
9. Locate the #22S wire ( 18AWG) coming from the stator. Cut the wire about 4”
inches away from the housing. Crimp an insulated cap from the kit onto the wire
still attached to the stator. Strip 1/4” inch of the insulation off of the other end of
the #22S wire that was cut. (Figure 3)
10. Using the HOT (18AWG) wire supplied with the Conversion Kit, crimp the butt
splice on the #22S wire that was stripped in the previous step.
11. Place the ring lug end of the Conversion Kit HOT wire from Step 10 and the lug
end of the HOT (10AWG) wire from the Conversion Kit onto the same terminal as
the #44 wire and tighten nut.
12. Place the #22, #33 and NEUTRAL wire from the Neutral Bus Bar onto the center
terminal post and tighten the nut. (Figure 2)
13. Verify ALL wires are fed back through the safety horseshoe grommets and install
the Terminal Block Cover.
14. Remove Side Access Compartment from enclosure.
15. Take off Single Pole 50 AMP Circuit Breaker and remove existing HOT wire.
16. Following the molded grooves, break out panel with pliers for clearance
to fit the Double Pole 25 AMP Circuit Breaker from the Conversion Kit.
17. Attach two HOT (10AWG) wires from Terminal Block and tighten securely.
18. Install new Circuit Breaker onto the Side Access
Compartment with existing hardware.
19. Install side Access Panel into enclosure with existing clips.
20. Install the Control Panel Cover.
21. Install the battery per
Owner’s Manual instructions.
22. Install the 7.5 Amp fuse back
into the Controller.
23. From the MAIN menu on the Controller,
Press ESCAPE, ARROW UP, ARROW UP,
ARROW DOWN, ARROW DOWN,
ESCAPE, ESCAPE. From this menu, ARROW DOWN
to EDIT and press ENTER.
ARROW DOWN to view options until select voltage
is found. (Do NOT use Calibrate Voltage). Press ENTER
and use the Arrow DOWN key to toggle to 240V.
Press ESCAPE key to return back to the MAIN menu.
23. Install the door and close the roof.
T1
178
183
NEUT
G
N
D
WH
T
GR
N
W
H
T
OUTPUT 240V
(NEUTRAL) from Terminal Block
BATTERY CHARGER
NEUTRAL (120VAC)
OUTPUT
GROUND
BATTERY CHARGER
POSITIVE (120VAC)
REMOTE
TWO-WIRE
START
Terminal
Block Cover
#44
#11
#22
#33
NEUTRAL
Existing Large
Gage “HOT”
Existing Large
Gage “HOT”
New Small
Gage “HOT”
3
1
4
2